EP0068462B1 - Vorrichtung zum Stapeln und zum Bündeln - Google Patents

Vorrichtung zum Stapeln und zum Bündeln Download PDF

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Publication number
EP0068462B1
EP0068462B1 EP82105639A EP82105639A EP0068462B1 EP 0068462 B1 EP0068462 B1 EP 0068462B1 EP 82105639 A EP82105639 A EP 82105639A EP 82105639 A EP82105639 A EP 82105639A EP 0068462 B1 EP0068462 B1 EP 0068462B1
Authority
EP
European Patent Office
Prior art keywords
stack
platform
stacks
articles
stacking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP82105639A
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English (en)
French (fr)
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EP0068462A1 (de
Inventor
Richard J. Merwarth
Joseph P. Mcginnis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cessione am International Inc
Original Assignee
Harris Graphics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/279,670 external-priority patent/US4398455A/en
Priority claimed from US06/279,671 external-priority patent/US4397229A/en
Application filed by Harris Graphics Corp filed Critical Harris Graphics Corp
Publication of EP0068462A1 publication Critical patent/EP0068462A1/de
Application granted granted Critical
Publication of EP0068462B1 publication Critical patent/EP0068462B1/de
Expired legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H33/00—Forming counted batches in delivery pile or stream of articles
    • B65H33/16—Forming counted batches in delivery pile or stream of articles by depositing articles in batches on moving supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/70—Article bending or stiffening arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00—Pile receivers
    • B65H31/30—Arrangements for removing completed piles

Definitions

  • the present invention relates to an apparatus for receiving a stream of sheet-like articles, forming the sheet-like articles into stacks and tying the stacks, said apparatus comprising stacking means for receiving an incoming stream of sheet-like articles and for building a series Q f stacks of said articles from said stream and transfer means for moving each succeeding stack of said series of stacks laterally and alternately in opposite directions.
  • the transfer means of this known apparatus includes a pusher which shoves a completed stack to either of two supports on one side or the other of the direction of forward movement. These supports constitute parts of a platform whereon a stack of articles is received from the batcher. By pushing the stacks laterally and alternately in opposite directions, the capacity of the stacker can be doubled, enabling stacks to be formed at a rate which requires two persons to carry away the formed stacks.
  • stackers can build stacks of a preselected count or number of publications, and the count selected may be adjustable.
  • stackers are known which are adjustable to form stacks of from 50 to 100 newspapers in each stack.
  • a weekday paper may be printed all in a single press run, folded, and then stacked into bundles which can be easily handled by a delivery truck driver.
  • a delivery truck driver To the applicant's knowledge, there is no single stacker which has the flexibility to form either bundles or logs.
  • the stacks formed by a stacker are moved on a conveyor to a tying station where the stacks are tied prior to shipment.
  • Conveyor systems have been developed which alternately deliver stacks from the stacker to one or the other of two tyers. See, e.g., US-A-4,037,525.
  • these conveyor systems require a relatively large amount of floor space.
  • these conveyor systems have not proved entirely satisfactory because the conveyor itself may break down and because the stacks may become skewed or misaligned during movement on a conveyor from the stacker to the tyer, especially where the conveyor is operating at a speed fast enough to keep up with a stacker connected directly with a high speed press.
  • the present invention aims at providing an apparatus for receiving a stream of sheet-like articles which permits the use of two tyers with a single stacker without using such a conveyor system, thus avoiding the above mentioned problems encountered therewith.
  • the apparatus of the type mentioned at the outset is characterized in that it includes first and second tying mechanisms being located on opposite sides of the stacking means, the transfer means comprising at least two pusher assemblies, one of the two pusher assemblies engaging the trailing end side of the stack being formed in accordance with a direction of movement of said stack toward the one or the other tying mechanism, another of the two pusher assemblies serving as a stop for the leading side of the stack upon deceleration of movement of the stack by the transfer means, and the pusher assemblies including means for constraining the sheet-like articles forming each of the stacks in alignment while being moved toward one or the other of the two tying mechanisms.
  • the apparatus includes a stacker-tyer which receives the stream of sheet-like articles and forms them into either tall stacks (logs) or short stacks (bundles).
  • a stacker-tyer which receives the stream of sheet-like articles and forms them into either tall stacks (logs) or short stacks (bundles).
  • One of the two tyers is located immediately adjacent each side of the stacker assembly, and the stacks (either bundles or logs) are shifted alternately from the stacker assembly laterally and directly into one or the other of the tyers. With the tyers right next to the stacker, lengthy conveyors are eliminated.
  • the stacker assembly receives the stream of sheet-like articles from an overhead conveyor.
  • the leading edge of each article hits a deflector and the articles drop to form a stack on a downwardly movable platform which supports the bottom of the stack.
  • the platform is moved downward, so that the top of the stack remains at approximately the same level.
  • the stacker includes an upper and a lower stack support for receiving stacks from the movable platform.
  • the upper stack support receives short stacks (bundles) from the movable platform.
  • the upper stack support is removed when making tall stacks (logs).
  • the tall stacks (logs) are received on the lower stack support from the movable platform.
  • the upper stack support extends laterally across the entire width of the two tyers and the stacker for building bundles.
  • the platform supporting a bundle is moved downward as the bundle is built, and when the bundle is complete the platform moves rapidly to the level of the upper stack support. There the bundle is transferred from the platform to the upper stack support and then pushed laterally across the upper stack support into one of the other of the tyers where the bundle is compressed and tied.
  • the upper stack support When log-sized stacks are to be built, the upper stack support is removed. As articles pile on to build a log, the platform moves downward past the level where the upper stack support had been for receiving bundles. When a full log has been built, the platform moves downward rapidly to the level of the lower stack support. The log is transferred to the lower stack support and moved laterally toward a tyer (which has been adjusted to tie a log-sized stack). The tyer then compresses the log and ties it.
  • the stacker preferably includes a series of platforms which move downward along a stacking path inclined from vertical. Movement of the platforms is coordinated so that when one stack has a preselected number of articles in it, the succeeding platform moves into position to intercept the incoming stream of articles and thus begin the succeeding stack.
  • the present invention eliminates conveyors between the stacker and the tyers and the problems associated with them.
  • the resulting stacker-tyer is more compact and can operate at a higher speed than prior art devices.
  • the shuttle mechanism moves the stacks from the stacker to the tyers.
  • the shuttle mechanism has pushers which engage two opposite sides of the stack to push the stack laterally while simultaneously keeping the stack in proper vertical alignment during movement.
  • a third side of the stack is supported by skid plates which extend laterally parallel to the direction of movement of the stack.
  • the skid plates are inclined slightly from vertical with the result that the stack leans against them.
  • the skid plates extend the full length of the stacks and laterally from the stacker to each of the tyers.
  • FIG. 1 illustrates a schematic plan view of a stacker-tyer 50 constructed in accordance with the present invention.
  • the stacker-tyer 50 receives a stream of sheet-like articles from conveyor 52.
  • the conveyor 52 delivers folded newpapers comprising one or more sections and that the newspapers arrive in a shingled stream directly from a conventional folder or stuffer.
  • the stream of articles is fed into the in feed section 54 of a stacker assembly 56 where the articles are arched in conveyors to give them rigidity. Then the articles are fed to a stacker section 58.
  • the stacker assembly 56 may form the articles into uncompensated stacks, i.e., the folded edges of all the articles in a stack may face in the same direction, or the stacks may be compensated in which the case the folded edges of half of the articles face one way, and half the other. If compensated stacks are desired, then during the stacking process one or both of the compensating sections 64 and 66 are utilized.
  • the stacker section 58, and the compensators 64 and 66 together form what is termed herein the stacker assembly 56. In some applications, it may prove desirable to make only uncompensated bundles or logs in which case the compensators 64 and 66 would not be utilized and the stacker assembly 56 would consist of only the stacker section 58 and the infeed section 54.
  • the stack After the stack has been formed, it is moved from the stacker assembly 56 to one or the other of the tyers 70 and 72 where it is compressed and tied. Thereafter, the stack is moved to the one of the delivery stations 80 and 82 which is adjacent to the tyer in which the stack had been tied. The delivery stations 80 and 82 push the tied stacks onto conveyors (not shown) for further processing.
  • the stacker-tyer 50 can stack and tie stacks which, when tied, are up to 12 inches high, herein termed “bundles”, or stacks which, when tied, are up to 48 inches high, herein termed "logs".
  • the term “stack” is used in this specification genericly to refer to a stacked group of sheet-like articles which may be either a bundle or a log.)
  • the ability to stack either bundles or logs provides great operational flexibility.
  • the articles being stacked are newspaper sections which will be further processed, for example, preprinted sections which must be temporarily stored and then later fed to automatic stuffing machinery, it is convenient to have the newspaper sections stacked into logs.
  • the arriving sheet-like articles are complete newspapers, it is convenient to have them stacked into bundles which can be easily handled by an individual laborer.
  • the physical layout of the stacker-tyer 50 is designed to facilitate stacking, tying, and delivering printed sheet-like articles as fast as modern presses, folders, and stuffers can operate.
  • the stacking section 58 (Fig. 1A) can operate at the same speed as modern web presses and can stack articles as fast as they can be folded and stuffed, the compensator sections 64 and 66 and the tyers 70 and 72 are inherently slower. Accordingly, the stacker-tyer 50 is arranged symmetrically about a center line 88 (Fig. 1) which bisects the conveyor 52.
  • the stacker-tyer 50 includes a shuttle mechanism 100 which moves completed stacks from the stacker assembly 56 alternately to one or the other of the tyers 70 and 72.
  • a compensator section 64, 66, a tyer 70, 72, and a delivery 80, 82 on each side of the stacker section 58, the slower components may work at half the speed of the stacker section 58, and the entire stacker-tyer 50 can keep up with the fastest web presses, folders and stuffers.
  • the shuttle mechanism 100 moves completed stacks from the stacker assembly 56 to the tyers 70 and 72 and to the delivery stations 80 and 82.
  • the shuttle mechanism moves the stacks very rapidly from the stacker assembly 56 to one side or the other, and thereby enables the stacker-tyer 50 to operate as fast as the presses, folders, and stuffers currently available.
  • the shuttle mechanism 100 includes stack supporting surfaces 806, 808 (Fig. 30, discussed and illustrated more fully below) which support two opposite sides of the stacks to keep the articles in each stack in vertical alignment during movement.
  • a third side of the stacks is supported by rear skid plates 380 (Fig. 1A) in the stacker section, rear skid plates 390, 390a in the compensators 62 and 64 and by rear skid plates 504 in the tyers 70 and 72.
  • the bottom of the stacks are supported on stack supports 290 or 292 in the stacker 58, by the supports 382, 382a, 405 or 405a in the compensators 64 and 66 and by the stack receiving supports 506 in the tyers 70 and 72.
  • the stacks arriving in the tyers 70 and 72 do not require realignment prior to tying. Moreover, because the stacks are supported during movement on both the front and rear sides of the stack (relative to the direction of movement) it is possible to subject the stacks to greater accelerations and decelerations and thus to move them faster than if the stacks were supported only from below or from below and on only one side during movement.
  • FIG 2 illustrates the in feed section 54 and stacker section 58 of the stacker assembly 56 in profile.
  • the in feed section 54 receives sheet-like articles in a shingled stream from in feed conveyor 52.
  • the in feed section 54 feeds the articles to the stacker section 58 where they are stacked.
  • the stacker section 58, the compensators 64 and 66 and the tyers 70 and 72 are all mounted on wheels so that the sections may be easily removed for repair or maintenance.
  • the in feed section 54 receives a flat shingled stream of sheet-like articles between upper and lower cooperating belt conveyors 120 and 122.
  • the upper and lower belt conveyors 120 and 122 are both flat, but at the downstream nip 126, the rollers 130 and 131 (Fig. 4) cause the upper and lower belt conveyors to take on an arched configuration to bend the arriving stream of articles about an axis parallel to their path of travel. This bending is conventional and adds rigidity to the articles and thereby facilitates jogging and stacking.
  • the rollers 130 mounted on shafts 132 are supported by pivotable brackets 133, 134 and 135.
  • Adjustable pneumatic springs 136, 137, 138 control the pressure between the rollers 130 and 131.
  • the pneumatic springs 136-138 may be adjusted according to the stiffness and thickness of the articles being stacked.
  • the conveyors 120 and 122 are driven in synchronism which each other by a motor 139 and drive chain 140 which connects the motor with sprockets 141 and 142 which in turn are connected with the upper belt conveyor 120 and lower belt conveyor 122, respectively.
  • the motor 139 is driven at a speed slightly faster than the speed of the in feed conveyor 52 (Fig. 2) to assure that the arriving sheet-like articles will not jam in the in feed section 54.
  • each of the articles expelled from the downstream nip 126 (Fig. 3) of the upper and lower conveyors 120 and 122 of the in feed section 54 hits spaced apart deflectors 150 and 152 (Fig. 5).
  • the deflectors 150 and 152 are positioned generally transverse to the path of travel of the articles as they leave the downstream nip 126, and contact with the deflectors causes the articles to drop onto a platform 158b (Fig. 3) to form a generally vertical stack.
  • the stack supporting platform 158 moves downward as the stack grows in a manner to be described more fully below. Suffice it to say for the present, the stack supporting platform 158b moves downward so that the top of the growing stack remains slightly belowthe level of the downstream nip 126 of the belt conveyors 120 and 124.
  • the in feed section 54 (Fig. 3) includes a jogger mechanism which assures that succeeding articles expelled from the downstream nip 126 of the belt conveyors 120 and 122 lie squarely on top of the growing stack in proper vertical alignment.
  • the jogger mechanism includes the deflectors 150 and 152 (Fig. 5) and side plates 160 and 162 all of which are driven in oscillatory movement by motor 164.
  • Figures 3, 5 and 6 illustrate the jogger assembly and its drive.
  • the motor 164 (Fig. 5) drives shaft 166 (Figs. 5 and 6) through a chain 168.
  • the shaft 166 is rotatably mounted in bearings 169 and 170 which are connected with a fixed frame member 172 to which the motor 164 is also connected.
  • the fixed frame member 172 is in turn rigidly connected with machine frame side plates 173 and 174.
  • the shaft 166 carries eccentrics 176 and 177 (Fig. 5) which drives the defelectors 150 and 152.
  • the eccentric 176 is connected by a link 194 with deflector plate 150.
  • the eccentric 177 is connected by a link 192 with the deflector plate 152.
  • the links 192 and 194 are connected to the upper end portions of the deflectors 152 and 150, respectively.
  • the opposite, lower end portions of the deflectors 150 and 152 are pivotably mounted by brackets 196 and 198 which are fixedly connected with the machine frame side plates 173 and 174.
  • the links 192 and 194 oscillate, pivoting the deflectors 150 and 152 about axis 199, thereby jogging the incoming articles.
  • the shaft 166 also drives 90 degree gear boxes 200 and 202. These gear boxes in turn drive shafts 204 and 206, respectively, to which eccentrics 208 and 210, respectively, are connected.
  • the eccentrics 208 and 210 have an output links 212, 214, respectively, which are connected through intermediate links to the upper end portions of the side plates 160 and 162 (Fig. 5).
  • the lower end portions of side plates 160 and 162 are mounted for pivoting movement about shafts 215 and 216, respectively.
  • the output links 212 and 214 drive the side plates 160 and 162 in oscillatory motion to jog the incoming articles.
  • the infeed assembly 54 is adjustable to receive sheetlike articles of various lengths and widths.
  • the lower end portions of the side plates 160 and 162 (Fig. 5) are both mounted on linkages 217 and 218 which permit the shafts 215 and 216 about which the side plates oscillate to be adjusted to compensate for different widths of incoming articles.
  • the linkage 218 which supports the lower end portion of side plate 162 is generally similarto the linkage which supports the lower end portion of side plate 160.
  • the linkage supporting plate 160 includes an adjusting screw 219 which, when turned, moves the shaft 215 and the lower end portion of the side plate 160 toward or away from the center line 88.
  • a similar adjusting mechanism 220 having an adjusting screw 222 provides adjustment for the upper end portion of side plate 160.
  • the infeed section 54 also includes an adjustable trailing edge guide 223 positioned below the conveyor or nip 126.
  • the guide 223 may be moved toward or away from the deflectors 150 and 152 to accommodate articles of different lengths.
  • a belt jogger of conventional design may also be used to jog the trailing edge of the articles as they form a stack.
  • the guide 223 and the side plates 160 and 162 may be adjusted to accommodate articles ranging in size from about 7" x 10" to about 12" x 17".
  • the stacker section 58 includes a plurality of platforms 158a-158h to receive stacks. Alternate platforms are driven independently, i.e., 158a, 158c, 158e and 158g are driven independently of platforms 158b, 158d, 158f and 158h. In this way one stack can be in the process of being built while the preceding stack is lowered to platform 290 or 292 (Fig. 7) to be moved laterally by the shuttle mechanism 100 (Fig. 1 ).
  • the platforms 158a-158h are mounted on endless chains 230, 232, 234 and 236 (Fig. 9).
  • the chains 230-236 are trained around sprockets 238, 240, 242 and 244 which rotate about the axis of an upper shaft 246 and about sprockets 248, 250, 252 and 254which rotate aboutthe axis of a tower shaft 256.
  • the upper shaft 246 is parallel to the lower shaft 256 but offset vertically from it (see Fig. 8) so that the straight portions of the paths of the chains 230-236 are inclined about 15 degrees from vertical.
  • the chains 230-236 move downward on theforward or lefthand portion (as viewed in Fig. 8) of their path and upward on the rear or return portion of the path.
  • the chains 230-236 are paired into an outer pair comprising chains 230 and 236 and an inner pair comprising chains 232 and 234.
  • Each platform 158a-158h is connected with either the outer pair of chains 230 and 236 or the inner pair of chains 232 and 234.
  • the movement of each pair of chains is controlled independently from the movement of the other pair, and accordingly the platform 158a, 158c, 158e and 158g move independently from the platforms 158b, 158d, 158f and 158h.
  • Sprockets 238, 240, 242, and 244 are mounted for rotation about upper shaft 246 (Figs. 8 and 9).
  • the outer pair of sprockets, 238 and 244, are mounted for free rotation on shaft 246.
  • the inner pair of sprockets, 240 and 242 are fixedly connected with the shaft 246, and they rotate whenever the shaft is turned.
  • the arrangement of sprockets 248,250,252 and 254 is reversed.
  • the inner pair of sprockets 250 and 252 are mounted for free rotation on shaft 256, and the outer pair of sprockets 248 and 254 are fixedly connected with the shaft 256. With this arrangement the outer pair of chains 230 and 236 are driven through shaft 256 while the inner pair of chains 232 and 234 are driven through shaft 246.
  • the stacker section 58 includes two drive motors 260 and 262 (Figs. 8 and 10) for driving the shaft 246 and 256 at high and low speeds, respectively.
  • the high speed drive motor 260 may be selectively connected with an intermediate shaft 264 by a clutch 266 and drive chain 267.
  • the high speed drive motor 260 may be selectively connected with intermediate shaft 268 by clutch 270 and drive chain 271.
  • the low speed drive motor 262 may be selectively connected with the intermediate shaft 264 through means of a clutch 272 and drive chain 273.
  • the low speed drive motor 262 may also be selectively connected with the upper intermediate shaft 268 by means of clutch 274 and drive chain 275.
  • the lower and upper intermediate shafts 264 and 268 also each carry a selectively operable brake 276 and 278, respectively, which when applied stops rotation of the intermediate shaft to which they are connected.
  • the upper intermediate shaft 268 drives the upper shaft 246 through chain 280 and a sprocket 281 fixed to shaft 246.
  • the upper shaft 246 in turn drives the inner pair of chains 232 and 234 (Fig. 9).
  • the lower intermediate shaft 264 (Fig. 8) is drivingly connected with the lower shaft 256 by means of chain 282 and a sprocket 283 fixed to shaft 256 and thereby drives the outer pair of chains 230 and 236.
  • the inner pair of chains 240 and 242 may be driven at either a high or low speed.
  • the brake 278 may be actuated to stop movement of the chains.
  • the outer pair of chains 230 and 236 may be driven at either high or low speeds by selective operation of clutches 266 and 272, and the outer pair of chains may be stopped by actuation of brake 276.
  • the inner pair of chains 232 and 234 (Fig. 9) are connected with the low speed motor 262 as a stack is being built on platform 158b.
  • the low speed drive motor 262 is a variable speed motor, and its speed is controlled to maintain the top of the stack of incoming articles approximately even with or a little below the downstream nip 126 (Fig. 8) of the infeed section 54.
  • a counter 279 (shown schematically in Fig. 3) counts the number of articles on platform 158b (Fig. 8) (and on each succeeding platform), and when a predetermined number is reached, the chains 232 and 234 to which the platform 158b is connected, are disconnected from the low speed drive- motor 262 (Figs. 8 and 10) by disengaging clutch 274. Simultaneously, the chains 232 and 234 are connected with the high speed drive motor 260 by engagement of clutch 270. This causes the platform 158b to drop downwardly rapidly. The platform 158b moves downward and the stack, in the case of a log, is transferred to the stack receiving support 290 (Figs. 7 and 8). If bundles are being made, then the platform transfers the stack to the upper stack receiving support 292.
  • the chains 232 and 234 were actuated to bring platform 158a to a position poised above the downstream nip 126 of the infeed section 54.
  • the outermost tip 296 (Figs. 8 and 11) of the platform 158a is restrained by a latch mechanism 300 (Figs. 8, 14 and 15).
  • the latch mechanism 300 serves to hold the tip 296 away from the stream of incoming articles until the stack being built on platform 158b contains the predetermined number of articles. Thereafter, the latch mechanism 300 releases the tip 296 which then intercepts the stream of articles to begin the next stack.
  • the latch mechanism 300 is shown in detail in Figures 14 and 15.
  • the latch mechanism 300 is mounted to a fixed frame member 302 which extends between machine frame side plates 173 and 174.
  • the latch includes a pivotable catch 304 which can be rotated about the axis of bolt 306 by actuation of the cylinder 308.
  • the pivotable catch 304 extends outward from the fixed frame member 302 and engages the tip 296 (Figs. 3 and 8) of the platform 158a.
  • a controller (not shown) is connected with the counter 279 (Fig. 3), and when a preselected number of articles has been counted, indicating that a stack is complete, the cylinder 308 (Fig. 14) is retracted to pull back the catch 304 and release the tip 296.
  • the platforms 158a-158h (Fig. 8) are guided in their downward movement by a pair of parallel guide rails 316 and 318 (Figs. 8 and 9).
  • the guide rails function to control the attitude of the platforms 158 as they move downward.
  • the guide rails 316 and 318 (Fig. 11) have a rectangular cross section and the platforms 158 each have four wheels, two of which (320 and 322) engage the front surfaces of the guide rails 316 and 318, respectively, and two of which (324 and 326) engage the rear surfaces of the guide rails 316 and 318, respectively.
  • the wheels 320, 322, 324, and 326 support the platforms 158 and resist any tendency for the platform to tilt downward under the weight of the stack built upon it.
  • the guide rails 316 and 318 (Fig. 13) cause the platform 158 to move downward in a straight path which is inclined 15 degrees from vertical.
  • the torque caused by the weight of the stack on the platform 158 is resisted by the guide rails 316 and 318 and is not transmitted to the chains 230, 232, 234, and 236, which serve only to control the descent of the platforms and to return the platforms to the top of the guide rails.
  • the guide rails 316 and 318 terminate at the bottom of the forward run of the chains 230-236 (Fig. 8), and the platforms 158 are relatively free on the upward, return run of the chains.
  • the guide rails 316 and 318 have a curved, tapered portion 328 at the top of the return run of the chains 230-236 so that the wheels 320-326 of the platforms 158 are guided into place just before the chains 230-236 make their turn around the upper sprockets 238, 240, 242 and 244.
  • the platform 158 includes a carriage assembly 330 (Fig. 11) and a stack supporting plate 332 connected with the carriage assembly.
  • the carriage assembly 330 includes a cross shaft 334 extending between the guide rails 316 and 318.
  • the previously mentioned wheels 320 and 322 are rotatably mounted on opposite ends of the cross shaft 334.
  • Brackets 336 and 338 are fixedly connected with the cross shaft 334.
  • the brackets 336 and 338 support the wheels 324 and 326, respectively, which are rotatably mounted thereon.
  • the brackets 336 and 338 are generally similar in structure and function, and Figure 13 illustrates the position of the bracket 338 when the wheels 322 and 326 are in contact with the front and rear surfaces of the guide rail 316 during downward movement of the platform 158.
  • the wheel 326 is behind and above the wheel 322 as the platform 158 moves downward. Any torque applied to the cross shaft 334 by the weight of the stack growing on the stack support plate 332 is resisted by the wheels 322 and 326.
  • the carriage assembly 330 is connected with chains 232 and 234 through identical brackets 340 and 342 (Fig. 11).
  • the brackets 340 and 342 each include a pin 341 and 343, respectively, which extends through a link of the chain 232 or 234, respectively.
  • the brackets 340 and 342 are connected with a mating bracket 344 and 346, respectively which are permanently connected with the shaft 334.
  • the platform 158 illustrated in Figure 11 includes brackets 340 and 342 along with cooperating brackets 344 and 346, respectively, which are positioned along shaft 334 for connection with the inner pair of chains 232 and 234, respectively.
  • This arrangement is suitable for use with platforms 158b, 158d, 158f and 158h, all of which are connected with the inner pair of chains 232 and 234.
  • the brackets 240, 242, 244, and 246 are moved outward on the shaft 334 to the position shown in phantom in Figure 11 where the brackets are aligned with the chains 230 and 236.
  • the stack supporting plate assembly 332 (Fig. 12) is pivotably mounted to the carriage assembly 330.
  • the stack supporting plate assembly 332 is connected with a support bracket 350 which has a passage through which the cross shaft 334 extends. Rotation of the support bracket 350 downward (counterclockwise as viewed in Fig. 12) is limited by a clamp 352 (Figs. 11 and 12) which is fixedly connected with the cross shaft 334.
  • a pin 354 extending generally parallel with the cross shaft 334 is connected with the support bracket 350 and engages a tab on the clamp 352 thereby preventing further counterclockwise movement of the support bracket 350 relative to the cross shaft 334.
  • the platform 158 includes a hinge and spring arrangement which enables the platform to be pretensioned while being held by the latch mechanism 300.
  • the spring arrangement snaps the platform 158 into the stream of incoming sheet-like articles. This snap action eliminates the need for a gap maker or other device to temporarily interrupt the incoming stream of articles while a complete stack is being lowered and the next platform is being brought into place.
  • a pair of torsion coil springs 358 and 360 bias the rotatable support bracket 350 toward engagement with the clamp 352.
  • One end portion of the torsion coil springs 358 and 360 are fixed against rotation relative to the cross shaft 334, and the other end portion of the torsion coil springs extend to engage the pin 354 connected with the support bracket 350.
  • the springs 358 and 360 tighten and resist this motion.
  • the stack supporting plate 332 of the platform 158 (Fig. 11) is connected with the support bracket 350.
  • the support bracket 350 extends generally perpendicular to the shaft 334.
  • the platform 332 includes a pair of tines 333 extending transverse to the support bracket 350 on both sides:
  • the stack receiving supports 290 and 292 (Figs. 1A and 7) are formed with tines 370 which fit between or interdigitate with the tines 333 of the stack supporting plate 332 of the platform 158.
  • the platform 158 (Fig. 8) supporting the stack is lowered rapidly to transfer the stack to either the upper stack receiving support 292 or the lower stack receiving support 290.
  • the stack support 292 (Fig. 7) is removable and adapted to be positioned at the level indicated in phantom in Fig. 8 for receiving bundles from the platform 158.
  • the stack support 292 (Fig. 7) includes a plate member 371 of which the tines 370 are an integral part.
  • the plate member 371 is connected with a bracket 372 which provides support for the plate member 371.
  • a pair of pins 377 and 378 are connected with the skid plates 380 at the level of the upper stack support.
  • the pins 377 and 378 are received in openings 375, 376, respectively, in the bracket 372 and hold the stack support 297 fixed to the stacker assembly 58 (Fig. 1A) and generally perpendicular to the rear skid plates 380 to receive bundles.
  • the stack support 392 may be lifted off the pins 377 and 378 when logs are being made.
  • the lower stack support 290 (Fig. 8) is connected with the stacker assembly to receive logs from the platforms 158. Because the logs are relatively heavy, the lower stack support 290 is mounted on shock absorbing springs 373.
  • the pair of chains 230 and 240 or 232 and 234 (Fig. 9) to which the platform 158 upon which the stack had just been resting is connected are advanced to bring the next platform connected with that same pair of chains into an index position with its tip 296 (Fig. 8) engaged by the latch assembly 300.
  • the shuttle mechanism 100 (Fig. 1) moves the stack on the stack receiving support 290 or 292 from the stacker section 58 into one or the other of the compensator sections 64 or 66 which are positioned immediately adjacent the stacker section 58.
  • Fig. 13A It has proven advantageous to provide the stacker section 58 with a pair of retractable guide bars 382 and 383 (Fig. 13A).
  • the guide bars when in the extended position shown in phantom in Fig. 13A, extend parallel to the downward stacking path of the platform 158 and engage opposite sides of the stack as the platform 158 is lowered to thereby keep the stack in proper alignment.
  • the guide bars 382 and 383 are mounted on the ends of arms 384 and 385, respectively, which are mounted in the frame 386 of the stacker section 58 for rotation about axes 387 and 388, respectively.
  • a hydraulic cylinder 389 is effective to rotate the arms 384 and 385 about axes 387 and 388, respectively, when it extends and retracts.
  • the cylinder 389 is pivotably connected with the frame 386 at 390 and its opposite end is connected with lever 391.
  • the lever 391 rotates about axis 392 when the cylinder 387 extends or retracts.
  • Lever 391 is connected by link 393 with arm 384 and by link 394, lever 395 and link 396 with arm 385.
  • lever 391 rotates about axis 392 and lever 395 rotates about axis 396 to move the arms 384 and 385 toward the position shown in phantom.
  • the guide bars 382 and 383 are kept in this position while a log is being built. Once the log is completed, the guide bars 382 and 383 are retracted by the contraction of the cylinder 389, and as discussed below, the stack is then moved laterally out of the stacker section 58.
  • the shuttle mechanism 100 (Fig. 1) includes pusher assemblies 706, 708, 710 and 712 to be discussed below which engage the trailing side of the completed stack in the stacker section 58.
  • the pushers engage the trailing side of the stack and accelerate the stack laterally while preserving vertical alignment of the articles in the stack.
  • a pusher disposed on the leading edge of the stack comes into play.
  • the momentum of the rapidly moving stack causes the stack to engage the pusher located adjacent the leading side of the stack.
  • the shuttle mechanism 100 includes pushers located on both the leading side and trailing side of the stack being moved laterally from the stacker section 58 into the compensator section 64, it is possible to accelerate and decelerate the stack very rapidly while preserving vertical alignment of the stack. Since alternate stacks are moved in opposite directions from the stacker section 58 into one or the other of the compensator sections 64 and 66, the roles of the pushers as engaging the leading or trailing sides of the stacks changes with the direction of motion of the particular stack.
  • the stacker section 58 includes rear skid plates 380 which are disposed parallel to the guide rails 316 and 318 (Figs. 8, 9 and 10).
  • the rear skid plates 380 form a continuation of the deflectors 150 and 152 and are inclined 15 degrees from vertical. They are generally perpendicular to the plane of the stack receiving supports 290 and 292 as the platforms move downward. As the stack on a platform 158 grows, the stack leans against the rear skid plates 380.
  • the compensators 64 and 66 include rear skid plates 390 which together with the skid plates 380 of the stacker section 58 provide continuous support for the back of the stacks as they are moved within the stacker assembly 56. There are similar rear skid plates 504 and 504a (Fig.
  • the rear skid plates 380, 390, the pushers of the shuttle mechanism 100, the stack receiving supports 290 or 292 of the stacker and the stack receiving supports 382, 382a, 405 or 405a of the compensators cooperate to support four of the six faces of the stack during movement, and thus to preserve alignment of the articles in the stack. Therefore, when the stack or partial stack arrives at a compensator section 64 or 66 or a tyer 70 or 72, no rejogging is required to realign the articles in the stack despite the rapid acceleration and deceleration of the stacks as they are moved.
  • the compensator sections 64 and 66 are utilized only when making bundles.
  • the stacker-tyer 50 does not make compensated logs because the logs are intended for further automatic processing with which alternating orientation of the articles would not be compatible.
  • the counter 279 (Fig. 3) which controls the release of the latch mechanism 300 is set to count one-half of the total number of articles required to make a complete bundle. This "half bundle" is then lowered onto the stack receiving support 292 (Fig. 8) and moved laterally by the shuttle mechanism 100 into one of the compensator sections 64 or 66 (Fig. 1).
  • the compensator sections 64 and 66 are substantially identical, and only the compensator section 64 will be described in detail, it being understood that the description applies equally to the compensator section 66.
  • a half bundle is pushed by the shuttle mechanism 100 across the stack support 292 and a similar stack support 382 connected with the compensator section 64 into the compensator section (Figs. 16 and 17) to a position (Fig. 17) where it is aligned over an elevator platform 400.
  • the elevator platform 400 is connected with a cylinder assembly 402 (Fig. 16) which lifts the elevator platform 400 and the half bundle on it upward into a rotatably mounted compensator box 404.
  • the elevator platform 400 of the compensator section is locked in its uppermost position and the stack support 382 is removed to permit lateral movement of the logs whose bottom is supported by stack support 405 which forms a continuation of the stack support 290 in the stacker section 56.
  • the compensator box 404 includes a pair of pivotable supports 406 and 408.
  • the supports 406 and 408 form the bottom of the box 404 and are hinged to opposite-bottom edges of the compensator box 404.
  • the supports 406 and 408 may be moved from a position in which they are generally vertical (as shown in Fig. 17) and hence the bottom of the box is open to a position in which they are generally horizontal (Fig. 16) and the bottom of the compensator box 404 is closed.
  • a cylinder and linkage mechanism 410 is utilized to move the supports 406 and 408 between these two positions.
  • the elevator platform 400 includes a plurality of tines 414, and each of the supports 406 and 408 which form the hinged bottom of the compensator box 404 is formed with tines 416 which interdigitate with the tines on the elevator platform 414.
  • the supports 406 and 408 are extended downward so that the bottom of the compensator box 404 is open.
  • the cylinder assembly 402 then lifts the elevator platform 400 to bring a half bundle inside the compensator box.
  • the cylinder and linkage mechanism 410 is actuated to pivot the supports 406 and 408 to their horizontal position as shown in Figure 16 to support the bottom of the half bundle inside the compensator box 404.
  • the elevator platform 400 is lowered leaving the half bundle inside the compensator box 400.
  • the compensator box 404 is rotatably mounted.
  • a bearing assembly 418 (Fig. 16) supports a shaft 420 which is connected with the top of the compensator box 404 for rotation about an axis parallel to the plane of the rear skid plates 380.
  • a sprocket 422 is fixedly connected with the shaft 420 and an endless chain 424 fits around sprocket 422 and sprocket 426.
  • a cylinder assembly 428 is connected between the frame of the compensator section 64 and the chain 424. By actuating the cylinder assembly 428, the chain causes the shaft 420 and therefore the compensator box 404 to rotate.
  • the compensator box 404 is rotated 180 degrees when the cylinder assembly 428 moves between its extended and retracted positions.
  • the compensator box 404 includes adjustable bundle side supports 430 (Fig. 17) which permits the compensator box to accommodate stacks formed of articles having dimensions from 7 x 10 inches to 12 x 17 inches.
  • adjustable bundle side supports 430 Fig. 17
  • the operation of the compensator section 64 has been described as building a complete bundle in which half of the articles face one direction and half the articles are rotated 180 degrees. It is also possible to operate the compensator section so that the complete bundle is built in quarters with each succeeding quarter rotated 180 degrees from the preceding quarter.
  • the tyer compresses the stack and ties a band or bands around it.
  • the tyer sections 70 and 72 can compress either bundles or logs and can tie either one band or two parallel bands around a stack.
  • the tyer 70 is substantially the same as the tyer 72, and consequently, only the tyer 70 will be described in detail. However, it will be understood that the description of the tyer 70 is equally applicable to the tyer 72.
  • the tyer 70 (Fig. 18) includes a frame 500 and is positioned adjacent the compensator section 64 (Figs. 1 and 1A).
  • the tyer 70 includes rear skid plates 504 (Figs. 18 and 20) which are coplanar with and form a continuation of the rear skid plates 380, 390 and 390a (Fig. 1A) of the stacker 58 and compensators 64 and 66.
  • the tyer 70 also includes a stack receiving support 506 (Fig. 18) which supports the bottom of the stack when it is pushed into the tyer 70.
  • the stack receiving support 506 may be positioned either even with the stack receiving support 290 (Fig. 8) when it is in its lower position in the stacker assembly 56 or it may be elevated to be even with the position of the upper stack receiving support 292, as will be discussed in more detail below.
  • the tyer 70 includes a pair of compression cylinders 510 and 512 (Fig. 19).
  • The. cylinder portions of the compression cylinder assemblies 510 and 512 are fixedly connected to the frame 500, and a compression plate 514 and 516 (Fig. 19), respectively, is connected with the piston of each of the cylinder assemblies.
  • the compression cylinder assemblies 510 and 512 have a stroke sufficient to compress a bundle from about 18 inches in height when it arrives at the tyer 70 to a height of about 12 inches.
  • the compression cylinder assemblies 510 and 512 can compress a log from an initial height of about 63 inches to approximate 48 inches.
  • the tyer 70 includes two compression cylinder assemblies 510 and 512 and two compression plates 514 and 516. There is a gap 517 between the two compression plates so that a band or strap used to tie the stack may pass between the plates and be fastened while the stack is being held compressed.
  • Each of the compression cylinder assemblies 510 and 512 includes a guide rod 518 and 520, respectively, which is slidable in a bushing fixedly connected with the frame 500.
  • the guide rods 518 and 520 resist any tendency of the compression plates 514 and 516 to tilt or twist while a stack is being compressed. This not only forces even compression of the stack, but also protects the seal within the compression cylinder assemblies 510 and 512 from excessive wear.
  • a conventional tie head 524 Connected with and below the stack receiving support 506 is a conventional tie head 524 (Fig. 18).
  • the particular tie head used is manufactured by Signode Corporation, 2600 N. Western Avenue, Chicago, Illinois 60647, sold under the model name "SERIES MCD”.
  • the tie head 524 includes a supply of banding material and a mechanism which feeds the band through a trough 530 around the stack, tightens the band, cuts the end of the band and binds the ends together.
  • the trough 530 which is aligned with the tie head 524 and guides the band of material around the stack in the tyer 70.
  • the trough 530 defines a generally rectangular path with rounded corners.
  • the channel which forms the trough 530 is generally U-shaped (Fig. 20) and its open face is toward the inside of the rectangle.
  • the open face of the U-shaped trough may be covered with a spring biased closure (not shown) which guides the band while it is being passed around a stack and opens in response tension in the band as it is being pulled tight.
  • the trough 530 includes a U-shaped upper end portion 532 (Fig. 18) which is fixedly connected with the frame and a U-shaped lower end portion 534 which is fixedly connected with the movable stack receiving support 506.
  • the trough 530 includes a pair of removable side portions 536 and 538. When logs are being tied, the side portions 536 and 538 are positioned in the tyer 70 (as shown in Fig. 18) to connect the upper and lower end portions 532 and 534 of the trough 530, making a continuous smooth rectangular path for the band of material to pass through.
  • the side portions 536 and 538 of the trough 530 are removed, and the stack receiving support 506 and the tie head 524 are elevated to the level of the upper level of the stack receiving support 290 of the stacker assembly 56 (as shown in phantom in Fig. 18). This brings the lower end portion 534 of the trough 530 into juxtaposition with the upper end portion 532 thus forming a shorter and nearly square path for the band of material.
  • the frame 500 in which the stack support 506 moves is shown in plan view in Figure 22.
  • the frame 500 has a horizontal rear member 542, and extending from the middle of the rear frame member and perpendicular thereto is a member 544.
  • the frame 500 in plan view has a generally T-shaped configuration.
  • Extending generally vertically downward from opposite end portions of the rear frame member 542 are vertical members 546 and 548 (Figs. 18-20), and a vertical member 550 extends downward from and is connected with the end of the member 544 which is remote from the rear frame member 542.
  • the stack receiving support 506 and the tie head 524 attached thereto are mounted for easy vertical movement in the frame 500. Guiding with the stack receiving support 506 are a pair of guide rollers 552 and 554 (Fig. 22). These guide rollers engage the rear surfaces of frame members 546 and 548, respectively. As shown in Figure 18, a second guide roller 556 is positioned vertically below the guide roller 552, and another guide roller (not shown) is positioned vertically below the guide roller 554.
  • a forward guide roller 558 (Fig. 22) is connected with the stack receiving support 506 by means of a bracket 560 which extends forwardly from the stack receiving support.
  • a second forward guide roller 562 (Fig. 18) is positioned vertically below the forward guide roller 558. Both the guide rollers 558 and 562 bear against the forward vertical frame member 550.
  • the stack receiving support 506 with the attached tie head 524 and lower portion 534 of the trough 530 can be raised and lowered in the frame 500 by means of a crank and chain mechanism 570 (Fig. 18).
  • a crank and chain mechanism 570 Fig. 18
  • the chains 574, 576, and 577 Fig. 19
  • the chain 574 is connected with the bracket 560 (Fig. 22) which extends forward from the stack receiving support 506.
  • the chains 576 and 577 are connected with the brackets 578 and 579 which connect the rear guide rollers 552 and 554 with the stack receiving support 506.
  • the stack receiving support 506 is moved from the position shown in solid in Figure 18 to the position shown in phantom. To do this, it is necessary to swing the rear skid plate 504 out of the way. To facilitate this, each half of the rear skid plate 504 is mounted by upper and lower hinges 580. After the rear skid plates 504 have been swung out of the way, the hand crank 572 can be turned and the stack receiving support elevated to its upper position for compressing and tying bundles. Locking means (not shown) are utilized to hold the stack receiving support, tie head, and lower end portion 534 of the trough 530 in its upper position. Thus, the tyer 70 (Fig.
  • 16 is adapted to compress and tie either bundles or logs. It does this with only a single tie head 524 which may be moved in the frame of the tyer from a lower portion in which its stack receiving support 506 is positioned to receive logs and an upper position in which the stack receiving support is positioned to receive bundles.
  • the tyer 70 includes side supports 590 and 592 (Figs. 18 and 20) which engage and support the side of a stack during compression and tying. Moreover, as will be discussed more fully below, the side supports 590 and 592 may be moved laterally to move the entire stack relative to the trough 530 so that the stack may be tied with two parallel bands on either side of a vertical center line through the stack.
  • the side supports 590 and 592 move from the position shown in solid in Figure 18 to the position shown in phantom upon the arrival of a stack to be tied in the tyer 70.
  • the side supports 590 and 592 are mounted on arms 594 and 596 which are pivotally connected with a base 598 for rotation about axes 600 and 602, respectively.
  • a hydraulic cylinder 604 has one end portion connected with the base 598 and its movable piston rod 606 is pivotably connected with an intermediate lever 608.
  • the intermediate lever 608 is mounted to pivot about an axis 610 which is fixed relative to the base 598.
  • the end portion of the intermediate lever 608 which is remote from the piston rod 606 has a pin 609 which fits in a slot 611 in the arm 594.
  • the arm 596 is connected through links 612, 614, 616 and 618 with intermediate lever 608. Consequently, when the hydraulic cylinder 604 is actuated, the side support 592 is brought from the position shown in solid in Figure 20 to the position shown in phantom.
  • the mechanism illustrated in Figure 20 is connected with the upper end portions of the side supports 590 and 592 to move them between the phantom and solid positions of Figure 20.
  • a similar mechanism 623 (Figs. 19 and 21) is connected with the lower end portion of the side supports 590 and 592.
  • the tyer 70 could be operated to tie either logs or bundles with either one or two bands.
  • the side supports 590 and 592 may be moved laterally with respect to the rear skid plates 504 and the trough 530. This is done when it is desired to place two parallel bands around a bundle or log.
  • the base 598 (Fig. 20) is slidably mounted on a pair of cross shafts 624 and 626 which are in turn fixedly connected with the vertical frame members 546 and 548.
  • a mechanism 630 is actuated by a hydraulic cylinder 632 (Fig.
  • the base 633 of the lower mechanism 620 is similarly mounted for lateral sliding, and also moves when cylinder 632 extends or retracts. This, in turn, causes the arms 590 and 592 to move the stack laterally.
  • the base 598 (Fig. 20) stays in the central position shown.
  • the stack arrives in the tyer 70 (Fig. 1) and is automatically positioned by the shuttle mechanism 100 so that the vertical midline of the stack is aligned with the trough 530 (Fig. 20).
  • the side supports 590 and 592 may then brought to the position shown in phantom in Figure 20 in which they are symmetrical about the gap between the rear skid plates 504 and the trough 530. In some tying operations it may not be necessary to actuate the side supports 590 and 592. Then the compression cylinders 510 and 512 (Fig.
  • the mechanism 630 is actuated to move the entire stack laterally with respect to the rear skid plate 504 and the trough 530 through which the band of material is passed.
  • the compression cylinders 510 and 512 extend, and the tye head 524 is actuated to place the first band around the stack.
  • the compression cylinders 510 and 512 are released so that the compressions plate 514 and 516 are drawn upward away from the stack, and the mechanism 630 is operated to slide the base 598 and the corresponding base of the lower mechanism 620 the opposite side of a vertical center line through the stack. It is contemplated that the bands might be about six inches apart.
  • the compression cylinders 510 and 512 are again extended and the tye head 524 then ties the second band around the stack. Thereafter, the stack is returned to its original position centered over the trough 530.
  • the mechanism 630 for shifting the stack laterally is actuated by hydraulic cylinder 632.
  • the mechanism 630 comprises a triangular link 634 which is pivotally mounted to a frame member 636 for rotation about axis 638.
  • link 634 Connected with link 634 is one end portion of a rod 640, the other end portion of which is connected with the base 633 of the mechanism 623. Therefore, when the cylinder 632 is extended from the position shown in Figure 21, it causes the link 634 to rotate counterclockwise (as shown in Fig. 21) about the axis 638. This in turn pushes the rod 640 to the left and the base 633 also moves to the left.
  • the cylinder 632 is contracted, the motions of the link 634 and rod 640 are reversed and the base 633 moves to the right of its central position as shown in Figure 19.
  • the base 598 is connected with the link 634 through a series of rods and links which serve to move the base member 598 in the same direction and to the same extent as the base member 633.
  • One end portion of a rod 642 is pivotally connected with link 634.
  • the other end portion of the rod 642 is pivotally connected with the link 644 which is rotatably mounted to frame member 646 for rotation about axis 648.
  • One end portion of a rod 650 is pivotally connected with link 644, and the other end portion of the rod 650 is connected with the base 598.
  • a series of links and rods are used so that the base 598 may be moved to the left of its central position through a linkage whose slender member 658 is under tension, not compression.
  • one end portion of a rod 652 is pivotally connected with link 634.
  • the other end portion of the rod 652 is pivotally connected with a link 654 which is mounted for rotation on cross member 636 about an axis 656.
  • One end portion of a rod 658 is pivotally connected with the link 654 and the other end portion of the rod 658 is pivotally connected with a link 660.
  • the link 660 is pivotally mounted on frame member 646 for rotation about an axis 662.
  • a rod 664 is connected with link 660, and the other end portion of the rod 664 is connected with link 644.
  • link 634 rotates counterclockwise (as viewed in Fig. 21) about axis 638, moving rod 652 toward the left. Movement of the rod 652 toward the left causes link 654 to rotate counterclockwise about the axis 656, and this in turn pulls downward on rod 658. Downward motion of rod 658 causes link 660 to rotate counterclockwise about axis 662 which in turn pulls rod 664 toward the left. Leftward movement of rod 664 causes link 644 to rotate counterclockwise about its axis 648 and this achieves the final result of pushing rod 650 and the base 598 to which it is connected leftward.
  • the bases 598 and 633 can be moved either to the left or the right of the central position shown in Figure 19. This in turn causes the side supports 590 and 592 (Fig. 20) to move a stack in the tyer to the left or the right of the trough 530.
  • the bases 598 and 633 are locked in a central position by means of a pair of levers 670 and 672 (Fig. 21).
  • the levers 670 and 672 are pivotally mounted to frame members 636 for rotation, respectively, about axes 674 and 676.
  • the end face 678 of lever 670 and the end face 680 of lever 672 abut stops 682 and 684 which are connected with links 654 and 634, respectively.
  • the contact between stop 682 and end face 678 prevents the link 654 from rotating counterclockwise, and this prevents the bases 598 and 633 from moving to the left of their central position.
  • end face 680 and the stop 684 prevents the link 634 from rotating clockwise, and this prevents the bases 598 and 633 from moving to the right of their central position.
  • the levers 670 and 672 may be moved out of alignment by actuation of hydraulic cylinder 686 which pulls the levers against the bias of springs 687 and 688 which tend to return them to their aligned position illustrated in Figure 21.
  • the tyer 70 includes a mechanism illustrated in Figures 22A and 22B for detecting whether or not a stack has been successfully tied.
  • a tie attempt can fail for any number of reasons ranging from an absence of strap material to an inadequate binding.
  • Stacks that are not successfully tied must be detected so that they are not allowed to move on for further handling where loose, unbound, articles could jam machinery.
  • the mechanism illustrated in Figures 22A and 22B includes a finger 689 which extends from the compression plate 514 and which is temporarily caught under the strap tied around a stack.
  • the finger 689 is displaced by the strap indicating a successful tying operation. If the tying operation was unsuccessful, the finger is not displaced.
  • the finger 689 extends across the gap between the compression plates 514 and 516 and is pivotably mounted so that it is temporarily trapped by the strap of banding material while the plates 514 and 516 are compressing a stack and the strap is tied around a stack.
  • the finger 689 pivots out from under the strap (as shown in phantom in Fig. 22B) as the compression plates 514 and 516 are lifted from the stack.
  • a spring (not shown) may be used to bias the finger 689 to the position shown in solid lines in Figure 22B.
  • the finger 689 is pivotably mounted in a slot 690 (Fig. 22A) in compression plate 514.
  • the finger 689 is connected with shutter 691 by a linkage comprising shaft 692, a lever 693 connected with shaft 692, a link 694 connected with lever 693 and with arm 695 which also carries shutter 691.
  • the mechanism for signaling a successful tying operation also includes a photo cell 696 and a mirror 697.
  • the mirror 697 is mounted on a bracket 698 on the compression plate 514 which moves up and down with each tying operation.
  • the photo cell 696 is mounted on the stationary and relatively vibration-free frame member 544 (Fig. 22) of the tyer 70.
  • the shutter 691 (Fig. 22B) is coated with a non-reflective material so that when it is in the position shown in solid, no light is reflected from the mirror 697 to the photo detector 696. When a strap pivots the finger 689, the shutter 691 is temporarily moved out of the path of reflected light and the photo-detector receives reflected light indicating a successful tying operation.
  • the shuttle mechanism 100 (Fig. 1) includes a frame 700 which supports a laterally reciprocat- able carriage 702 and a drive mechanism for causing the carriage to reciprocate.
  • the drive mechanism 704 (Figs. 25-27 and 29) is effective to reciprocate the carriage 702 between an extreme right position as illustrated in Figure 23, and an extreme left position illustrated in Figure 24.
  • the carriage 702 includes four selectively .extendable pusher assemblies 706, 708, 710 and 712 (Figs. 1, 23 and 24) which, when extended, engage stacks to move them laterally as the carriage moves laterally.
  • the pusher assembly 710 engages any stack which might have been in the compensator 66 and pushes it toward the tyer 72, and the pusher assembly 712 pushes any stack which might have been in the tyer 72 into the delivery station 82.
  • the pusher assemblies 708, 710 and 712 are retracted, and the carriage 702 returns from its righthand position illustrated in Figure 23 to its central position illustrated in Figure 1.
  • Figures 25, 26 and 27 each show a portion of a side elevation view of the shuttle mechanism 100 including the drive mechanism 704 which drives the carriage 702.
  • the Figures may be placed edge to edge with Figure 25 on top, Figure 26 in the middle and Figure 27 on the bottom to form a continuous drawing showing a complete side elevation view of the shuttle mechanism 100.
  • the drive mechanism 704 includes a crank 714 shown schematically in Figure 26 and in more detail in Figure 28.
  • the crank 714 is driven by a motor 716 (Fig. 27) which is connected by a belt to a countershaft 718 (Fig. 26).
  • the countershaft 718 carries a flywheel, a brake and a clutch through which the motor 716 is selectively connected to a 90 degree gear box 720.
  • the output shaft 722 of the gear box 720 drives the crank 714.
  • crank 714 To reduce distortion of to the crank 714 caused by large torques, it is driven from both sides.
  • One side of the crank 714 is driven directly by the output shaft 722 of the gear box 702.
  • the other side of the crank 714 is driven from a sprocket 724, a chain 726, a sprocket 728 (Fig. 25) carried on a cross shaft 730 which carries at its opposite end another sprocket 732 which in turn drives a chain 734 which is connected by a sprocket 736 (Fig. 26) with a stub shaft 738 to which the crank 714 is connected.
  • the crank 714 (Fig. 28) is a double throw crank which is rotatable about the axis of output shaft 722 and stub shaft 738.
  • the crank 714 has a pair of diametrically opposed pins 740 and 742.
  • the pins 740 and 742 are equally spaced from the axis about which the crank 714 rotates, i.e., the axis of shafts 722 and 738, and each pin carries a connecting rod 744 and 746, respectively, journaled thereto.
  • the connecting rods 744 and 746 carry wrist pins 748 and 750, respectively, which are rotatably mounted in their respective connecting rods.
  • the pins 748 and 750 carrying bearing blocks 752 and 754, respectively, which are rotatable on the pins 750 and are axially slidable within slides 756 and 758 (Fig. 29).
  • the slides 756 and 758 guide the bearing blocks 752 and 754 and thereby guide the pins 748 and 750 as the crank 714 rotates.
  • the slides 756 and 758 are pivotable about axes 760 and 762, respectively, which are fixed with respect to the frame 700.
  • Cylinders 764 and 766 respectively, have one end pinned to the frame 700 and the other end pinned to one of the slides 756 and 758. Extension and retraction of the cylinders 764 and 766 cause the slides 756 and 758 to pivot about their respective axes.
  • a single throw crank having twice the radius of the crank 714 could move the carriage the same distance as the double throw crank 714, but it would not decelerate to a full stop at the central position nor could it be controlled to move always to the same side of its central position as can the drive mechanism 704 (as is discussed below).
  • Figure 30 is a schematic illustration of one half of the reciprocating carriage 702. The portion of the carriage 702 not shown is a mirror image of the portion shown in Figure 30.
  • the reciprocating carriage 702 (Fig. 30) includes a pair of U-shaped brackets 770 (only one shown) which are adapted to receive one of the pins 748 and 750.
  • the U-shaped socket 770 has an upwardly opening U-shaped opening which is adapted to receive the pin 748.
  • the pin 748 may be moved into or out of the U-shaped socket by actuation of the cylinder 764 (Fig. 29).
  • the cylinder 764 When the carriage 702 is in its central position, and the crank 714 is in the position where the pin 748 is pulled in to its closest position to the axis of rotation of the crank, the cylinder 764 may be extended causing the slide 756 to pivot clockwise about the axis 760 as viewed in Figure 29, and this causes the pin 748 to move down into the bracket 770. On the other hand, retraction of the cylinder 764 causes a slide 756 to rotate in the opposite direction and lifts the pin 748 out of the U-shaped socket.
  • the crank 714 may be rotated to cause the reciprocating carriage 702 to move from its central position illustrated in Figure 1 toward its righthand position illustrated in Figure 23 and back again to the central position. Since the pin 750 moves in the opposite direction from the pin 748, it is obviously necessary that the pin 750 be disconnected from the carriage during motion of the carriage to the right of its central position. This is accomplished by retracting cylinder 766 which pulls the pin 750 out of engagement with the U-shaped socket corresponding to socket 770.
  • the cylinder 764 When it is desired to move the reciprocating carriage 702 to the left of its central position, the cylinder 764 is retracted, lifting the pin 748 out of engagement with socket 770, and simultaneously the cylinder 766 is extended. This causes the slide 758 to rotate counterclockwise about the axis 762 (as viewed in Fig. 29) and this in turn causes the pin 750 to drop into a socket corresponding to socket 770. Whereupon, the crank 714 may be rotated and the reciprocating carriage 702 moves toward the left of its central position and returns.
  • the drive mechanism 704 can be operated to move the carriage 702 only to one side of its central position. This is accomplished by simply engaging one of the pins 748 or 750 with the corresponding socket 770 on the reciprocating carriage 702 and leaving it engaged while the other pin (750 or 748) remains disengaged. This might prove advantageous when the supply of incoming articles is not arriving at such a speed that the use of both tyers 70 and 72 and deliveries 80 and 82 is necessary. This is also advantageous when some portion of the machinery on one side or the other needs repair.
  • the entire printing press, folders, and stuffers must be slowed down to half of their normal operating speed in order that the stacker and the single remaining tyer can keep up with the supply.
  • this is far better than the alternative of having to shut down the entire press while a single tyer is being repaired.
  • the carriage 702 can automatically move stacks only to the opposite side until the untied stack is removed.
  • the frame 700 is equipped with a linear ball bushing (Fig. 25), and a rod 773 connected with the upper portion of the carriage 702 slides therein.
  • Rollers 774 are mounted to the lower portion of the frame 700 for rotation in a generally vertical plane which is laterally offset from the axis of rod 773 so that the reciprocating carriage 702 is inclined at a 15 degrees angle from vertical.
  • a U-shaped channel 775 is connected with the carriage and surrounds the rollers 774. In this way, the carriage 702 may slide laterally in a plane which is approximately parallel with the rear skid plates 380 (Fig. 8) of the stacker assembly 56 and the rear skid plates 504 (Fig. 18) of the tyers 70 and 72.
  • FIG. 30 One half of the reciprocating carriage 702 is illustrated in Figure 30. Although only half of the reciprocating carriage 702 is illustrated, it will be understood that the opposite half is generally symmetrical with the half illustrated and integral therewith, and the description of the half illustrated is equally applicable to the half not shown if left and right are interchanged.
  • the reciprocating carriage 702 include four horizontal tubes 790, 792, 794 and 796 which are interconnected by a plurality of vertical members 798, 800, 802 and 804. These horizontal tubes 790-796 and vertical members 798-804 form a rigid framework to which the rods 773 and channels 775 are connected.
  • the pusher assemblies 710 and 712 are connected with the vertical members 802 and 804, 798 and 800, respectively.
  • the pusher assembly 712 includes upper pusher bars 806 and 808 and lower pusher bars 810 and 812.
  • the upper pusher bar 806 engages the side of a bundle in tyer 72 and pushes the bundle toward the delivery section 82.
  • the pusher bar 808 serves to slow a bundle being pushed from the compensator section 66 toward the tyer 72 as the reciprocating carriage 702 decelerates.
  • the lower pusher bar 810 is positioned coaxial with the upper pusher bar 806 and is connected therewith.
  • the pusher bar 812 is positioned coaxial with the upper pusher bar 808 and is connected with it.
  • the pusher bars 806 and 810 thus form a continuous bar to push against the side of the log to move the log laterally in the stacker-tyer 50.
  • the pusher bars 806, 808, 810 and 812 are mounted adjustably so that the distance between them can be varied. This is necessary to accommodate varying widths of articles being stacked. When the articles being stacked are relatively narrow, the distance between the pusher bars 806, 810 and the pusher bars 808, 812 must be increased so that the sides of the stacks will have good support and the stacks will remain in vertical alignment during lateral movement. Conversely, when the articles being stacked are relatively wide, the pusher bars 806, 810 and 808, 812 are brought closer together.
  • the pusher bars 806, 808, 810 and 812 are each supported by two brackets, all of which are identical. Therefore, only the bracket 814 will be described in detail.
  • the bracket 814 is fixedly connected with the upper pusher bar 806 and includes a rod 815 which extends through a bar 816.
  • the rod 815 of the bracket 814 is generally perpendicular to the upper pusher bar 806 and may be slid relative to the bar 816 to select the desired position of the upper pusher bar 806. Thereafter, a locknut (not shown) is tightened onto the rod 815 to clamp it into position relative to the bar 816.
  • the pusher bars 806 and 808 are thus adjustably mounted to the bar 816 by brackets similar to bracket 814.
  • the bar 816 forms one side of a four bar linkage which permits the pusher bars 806 and 808 to be extended or retracted away from or toward the horizontal bars 790-796 and the vertical members 798-804 which form the fixed framework of the reciprocating carriage 702.
  • the bar 816 has a pivotal connection with two links 818 and 819, and these links are in turn pivotably connected with vertical members 798 and 800 by means of shafts 820 and 822, respectively.
  • the shafts 820 and 822 are rotatably mounted in the vertical members 798 and 800 and the link 819 is fixedly connected with the shaft 822 and the link 818 is fixedly connected with the shaft 820.
  • the shuttle mechanism 100 includes means for causing the shaft 822 to rotate to thereby selectively extend or retract the pusher bars 806 and 808.
  • the lower pusher bars 810 and 812 are mounted in a similar fashion except that when the lower pusher bars are in use, they are connected directly with the upper pusher bars and hence there is no need to separately actuate the linkage which connects the lower pusher bars 810 and 812 with the framework of the reciprocating carriage.
  • the remaining pusher assembly 710 illustrated in Figure 30 and the pusher assemblies 706 and 708 are generally the same as the pusher assembly 712 and consequently a detailed description is not required.
  • lower link 832 of the pusher assembly 710 is rotatably mounted on shaft 822 so that movement of the pusher bars of pusher assembly 710 is not affected by rotation of shaft 822.
  • the upper link 830 is fixedly connected with shaft 834, and so rotation of shaft 834 is effective to extend or retract pusher assembly 710.
  • Rotation of shaft 822 is accomplished by means of a gear 836 fixedly connected therewith.
  • a rack 838 is disposed in meshing engagement with the gear 836 and extends generally perpendicular to the shaft 822 and parallel with the vertical members 798-804.
  • the rack 838 is supported for sliding movement in a bearing blocks 840 and 841 which are fixedly connected with the framework of the carriage 702. When the rack 838 is moved vertically, it causes the shaft 822 to rotate which in turn extends or retracts the pusher bars of pusher assembly 712.
  • a similar rack 842 and gear 844 serve to rotate the shaft 834, and to thereby extend or retract the pusher bars of pusher assembly 710.
  • a mechanism 850 selectively raises and lowers the racks 838 and 842 (Fig. 30) and the corresponding racks (not shown) which operate the pushers 708 and 706 (Figs. 1, 23, and 24).
  • the mechanism 850 includes a pair or horizontal, parallel tracks 852 and 854 (Fig. 32) connected with the frame 700 of the shuttle mechanism 100.
  • the rack 838 which actuates the pusher assembly 712 carries a wheel 856 adapted to ride in the tracks 852 and 854.
  • the rack 842 (Fig. 30) carries a wheel 858, and the wheels 860 and 862 (shown somewhat schematically in Figs. 35A-35D) which actuate the pushers 708 and 706, respectively, also ride in the tracks 852 and 854 (Fig. 35).
  • switching sections 870, 872, 874, 876, 878, 880, 882, 884, 886, and 888 are ten switching sections 870, 872, 874, 876, 878, 880, 882, 884, 886, and 888.
  • the switching sections 870-888 may divided into three groups: an "A” group consisting of switching sections 878 and 880; a “B” group consisting of switching sections 870, 872, 874 and 876; and a “C” group consisting of switching sections 882, 884, 886 and 888. This grouping is convenient because, as will be discussed below, when the switching sections are actuated, all the sections in each group move in unison.
  • the pusher assemblies 706-712 are retracted when the followers 856-862 ride in the lower track 854, (Fig. 35A).
  • the switching sections 870-888 are selectively actuatable to elevate the followers 856-862 which in turn causes the pusher assemblies to extend, as described above with reference to Figures 1, 23, and 24.
  • the switching sections 870-888 are actuatable in the A, B and C groupings described. The mechanism for switching each of the groups are generally similar and therefore only the mechanism for switching the B group will be described in detail.
  • Switching section 876 of the B group (Fig. 33) is operated by a cylinder 900, one end of which is connected with a housing 901 connected to the frame 700 and the other end of which is pivotally connected with an arm 902.
  • the arm 902 is mounted for rotation about the axis of a shaft 904 which is rotatably supported by the frame 700.
  • One end of the arm 902 is connected with the switching section 876.
  • the cylinder 900 is shown in its retracted position and the wheel 856 is aligned with the lower track 854.
  • the cylinder 900 When the cylinder 900 is extended, it causes the arm 902 to rotate counterclockwise about the axis of shaft 902 as viewed in Figure 33, thus elevating the switching section and the wheel 856 to the upper position shown in phantom in which the wheel is aligned with the track 852.
  • the switching section 876 includes s slidable body member 928 which is connected with the arm 902 and is vertically slidable in the frame 700 in response to movement of the arm 902.
  • the body member 928 carries four extensions 930, 932, 934, and 936 (Fig. 33) which define three slots 938, 940 and 942.
  • the slots 938, 940, and 942 are spaced apart from each other the same distance as are tracks 852 and 854.
  • the block 928 is slidable between a position in which the slots 938 and 940 are aligned with the tracks 852 and 854, respectively, and a position in which the slots 940 and 942 are aligned with the tracks 852 and 854, respectively.
  • Adjustable stops 943a and 943b are provided to assure that the slots 938, 940 and 942 align properly with tracks 852 and 854. By moving the block 928 when a wheel such as the wheel 856 is between two of the extensions 930-936 of the block 928, the wheel can be moved from alignment with the track 852 to alignment with track 854, or vice versa.
  • the remaining switching sections 870, 872 and 874 (Fig. 34) are actuated by arms 944, 946 and 948 which are similar to arm 902 and which are fixedly connected with shaft 904.
  • a tubular stiffening member 950 interconnects the arms 902, 944, 946 and 948 rigidly. Therefore when cylinder 900 is actuated, all the arms in the B group operate their respective switching sections simultaneously.
  • the C group is actuated by a single cylinder 952 which is connected in the same way as cylinder 900 to the various switching sections in its group, and the switching sections in the A group are similarly actuated by cylinder 954.
  • the pushers are retracted by moving the switching sections in the A and B groups downward to the position shown in Figure 35D.
  • This causes the wheels 856, 858 and 860 to move down into alignment with track 854 and the pushers 708, 710 and 712 to retract.
  • the carriage returns to its central position shown in Figure 1 and the wheels 856-862 return to their initial position.
  • the switching sections in the A group and C group are actuated to elevate the switching sections associated therewith and the process is repeated.
  • the present invention provides a stacker-tyer 50 (Fig. 1) which receives a stream of sheet-like articles and forms them into either tall stacks (logs) or short stacks (bundles).
  • the present invention uses two tyers 70 and 72, one located immediately adjacent each side of the stacker 56, and the stacks (either bundles or logs) are shifted alternately from the stacker laterally and directly into one or the other of the tyers. With the tyers 70 and 72 right next to the stacker 56, lengthy conveyors are eliminated.
  • the stacker 56 receives a stream of sheet-like articles from an overhead conveyor. The leading edge of each article hits a deflectors 150 and 152 (Fig. 5) and the articles drop to form a stack on a downwardly movable platform 158 (Fig. 8) which supports the bottom of the stack. As the stack grows, the platform 158 is moved downward, so that the top of the stack remains at approximately the same level.
  • the stacker 56 also includes a stack support 290 for receiving tall stacks (logs) from the movable platform.
  • An upper stack support 292 for receiving short stacks (bundles) from the movable platform 158 is removably positioned above the stack support 290.
  • the platform 158 moves downward to the appropriate level when the stack is transferred from the platform to one of the stack supports 290 and 292 and moved laterally to one or the other of the tyers 70 and 72 (Fig. 1).
  • the stack support 292 and support 382 (Fig. 16) on the compensator 64 and a corresponding support 382a on compensator 66 (Fig. 1 B) extend laterally across the entire width of the stacker 56 when bundles are being built.
  • the platform 158 supporting a bundle is moved downwardly as the bundle is built, and when the bundle is complete the platform moves rapidly to the level of the stack support 292.
  • the bundle is transferred to the stack support 292 and then pushed laterally across the stack support into one or the other of the tyers 70 and 72 where the bundle is compressed and tied.
  • the stack support 292 is removed (Fig. 1A).
  • the platform 158 moves downward past the level where the stack support 293 had been for receiving bundles.
  • the platform 158 moves downward rapidly to the level of the stack support 290.
  • the log is transferred to the stack support 290 and moved laterally across one of the stack supports-405 and 405a in the compensator sections 64 and 66 into an adjacent tyer 70 or 72 (Fig. 1) (which has been adjusted to tie a log-sized stack).
  • the tyer then compresses the log and ties it.
  • the stacker includes a series of platforms 158a-158h which moves downward along a stacking path inclined from vertical. Movement of the platforms 158a-158h is coordinated so that when one stack has a preselected number of articles in it, the succeeding platform moves into position to intercept the incoming stream of articles and thus begin the succeeding stack.
  • a shuttle mechanism 100 (Fig. 1) with the bottom of the stacks resting on one of the stack supports 290 and 292 and one of the stack supports 382 or 405 in the compensator sections 64 and 66 within the stacker assembly 56.
  • the present invention eliminates conveyors between the stacker 56 and the tyers 70 and 72 and the problems associated with them.
  • the resulting stacker-tyer 50 (Fig. 1A) is more compact than prior art devices.
  • the shuttle mechanism 100 moves the stacks from the stacker assembly 56 (Fig. 1) to the tyers 70 and 72.
  • the shuttle mechanism 100 has pushers 706, 708, 710 and 712 which engage two opposite sides of the stack to push the stack laterally while simultaneously keeping the stack in vertical alignment during movement.
  • a third side of the stack is supported by skid plates 380 in the stacker section 58 and skid plates 390, 390a and-504 and 504a in the compensators and tyers, respectively, (Fig. 1A) which extend laterally parallel to the direction of movement of the stack.
  • the skid plates 380 are inclined from vertical with the result that the stack leans against them.
  • the skid plates 380 extend the full length of the stacks and laterally from the stacker 56 to each of the tyers 70 and 72.
  • the pushers 706, 708, 710, and 712 (Fig. 1) of the shuttle mechanism 100 and the skid plates 380 (Fig. 1A) support three sides of the stacks as they are moved across stack supports 292, 382 or 382a or 290 and 405 or 405a from the stacker 56 to the tyers 70 and 72 so that the stacks arrive at the tyers in vertical alignment and do not require realignment prior to tying.
  • the shuttle mechanism 100 (Fig. 1) of the present invention ordinarily moves stacks alternately to one or the other of the tying mechanisms 70 and 72 (see Figs. 23 and 24). However, the shuttle mechanism 100 may be adjusted so that every stack does to the same tyer (either 70 or 72). This permits efficient stacking and tying when articles are arriving relatively slowly as well as permitting repair or maintenance of one tyer without stopping, stacking and tying entirely.

Claims (14)

1. Vorrichtung zum Entgegennehmen eines Stromes blattartiger Gegenstände, bei welcher die blattartigen Gegenstände gestapelt und die Stapel gebunden werden, wobei diese Vorrichtung Stapelmittel (56) zum Entgegennehmen eines ankommenden Stromes von blattartigen Gegenständen und zum Aufbauen einer Reihe von Stapeln aus diesen Gegenständen aus dem Strom sowie Übergabemittel (100) zur Bewegung jeder der aufeinanderfolgenden Stapel der Reihe von Stapeln in seitlicher Richtung und abwechselnd in entgegengesetzte Richtungen aufweist, dadurch gekennzeichnet, daß sie einen ersten (70) und einen zweiten (72) Bindemechanismus aufweist, von denen sich der eine auf der einen und der andere auf der gegenüberliegenden Seite der Stapelmittel (56) befindet, wobei die Übergabemittel wenigstens zwei Schiebergruppen (708, 710) aufweisen, wobei eine der zwei Schiebergruppen (708, 710) an dem hinteren Ende des gebildeten Stapels bezüglich der Bewegungsrichtung des Stapels zu dem einen oder anderen Bindemechanismus angreift und die jeweils andere der beiden Schiebergruppen (708, 710) als Anschlag für die Vorderseite des Stapels beim Abbremsen der Bewegung dieses Stapels durch die Übergabemittel (100) dient, und wobie die Schiebergruppen Mittel (806, 808) umfassen, um die blattartigen Gegenstände, woraus alle Stapel gebildet sind, zwangsweise in Ausrichtung zu halten, während sie zu dem einen (70) oder anderen (72) Bindemechanismus bewegt werden.
2. Gerät nach Anspruch 1, bei welchem die Übergabemittel (100) Mittel (706, 712) enthalten, um jeden Stapel aus demjenigen Bindemechanismus (70, 72) herauszubewegen, zu welchem er bewegt worden war.
3. Gerät nach Anspruch 1, bei welchem die Übergabemittel (100) Stapelträgermittel (506, 506a,405,405a,290,390,390a,380,706,708,710, 712, 292, 382, 382a) zum Unterstützen der Unterseite und Halten von wenigstens drei Seiten jedes Stapels während der Bewegung von den Stapelmitteln (56) zu einem der Bindemechanismen (70, 72) umfassen.
4. Gerät nach Anspruch 3, bei welchem die Stapelträgermittel Unterseiten-Stützmittel (506, 506a, 405, 405a, 290, 292, 382, 382a) zum Unterstützen der Unterseiten der Stapel während ihrer seitlichen Bewegung von den Stapel mitteln (56) zu einem der Bindemechanismen (70, 72) enthalten, wobei diese Unterseiten-Stützmittel an die Stapelmittel (56) und jeden Bindemechanismus (70, 72) angeschlossen sind und eine Ebene bilden, welche parallel zur Bahn der seitlichen Bewegung der Stapel ist.
5. Gerät nach Anspruch 4, bei welchem die Unterseiten-Stützmittel einen Stapelaufnahmeträger (405, 405a, 382, 382a) zum Entgegennehmen von vollständigen Stapeln von den Stapelmitteln (56) und Mittel (290) zum Anschließen des Stapelaufnahmeträgers (405, 405a) an die Stapelmittel (56) an einer ersten Stelle zum Entgegennehmen vollständiger kleiner Stapel sowie Mittel (292) zum Anschließen des Stapelaufnahmeträgers an die Stapelmittel (56) an einer zweiten Stelle zum Entgegennehmen von kurzen Stapeln umfassen.
6. Gerät nach Anspruch 3, bei welchem die Stapelträgermittel erste und zweite Schieber (706, 708,710,712) umfassen, um einander gegenüberliegende Seiten eines Stapels zu erfassen, und die Übergabemittel (100) Antriebsmittel (704) zur Bewegung der ersten und zweiten Schieber (706, 708, 710, 712) gemeinsam seitlich in eine erste Richtung zur Bewegung eines Stapels zu einem ersten Bindemechanismus (70, 72) fort von den Stapelmitteln (56) und zur Bewegung des ersten und des zweiten Schiebers seitlich gemeinsam in einer zweiten Richtung zur Bewegung eines Stapels von den Stapelmitteln (56) fort zu einem zweiten Bindemechanismus umfassen.
7. Gerät nach Anspruch 1, bei welchem die Stapelmittel (56) ferner Kompensiermittel (64, 66) zum Entgegennehmen eines Teiles jedes Stapels aus der Reihe von Stapeln von Gegenständen und Drehen dieser Teile umfassen, wodurch die Stapelmittel (56) kompensierte Stapel aufbauen.
8. Gerät nach Anspruch 6, bei welchem die Übergabemittel (100) einen hin- und herbewegbaren Wagen (702) und Lagermittel (818,819,820, 822, 830, 832, 834) umfassen, um den ersten und den zweiten Schieber (706, 708, 710, 712) schwenkbar an den hin- und herbewegbaren Wagen (702) -anzuschließen, und Steuermittel (850) umfassen, welche Mittel (836, 838, 842, 844) enthalten, um den ersten und den zweiten Schieber selektiv bezüglich des Wagens (702) zu verschwenken.
9. Gerät nach Anspruch 8, bei welchem die Lagermittel ein erstes aus vier Stangen bestehendes Gestänge enthalten, welches mit dem ersten Schieber (712) verbunden ist, und ein zweites aus vier Stangen bestehendes Gestänge enthalten, welches an den zweiten Schieber (710) angeschlossen ist, wobei eine Stange des ersten aus vier Stangen bestehenden Gestänges bezüglich des Wagens (702) festgelegt ist, eine Stange des zweiten aus vier Stangen bestehenden Gestänges bezüglich des Wagens (702) festgelegt ist und die Mittel zur selektiven Betätigung des ersten und des zweiten Schiebers (712, 710) erste Betätigungsstangenmittel (838) zur Drehung einer Stange (832) des ersten aus vier Stangen bestehenden Gestänges (822) bezüglich der genannten einen festen Stange dieses aus vier Stangen bestehenden Gestänges bei einer Axialbewegung der ersten Stangenbetätigungsmittel (838) und zweite Betätigungsstangenmittel (842) zur Drehung einer Stange (830) des zweiten aus vier Stangen bestehenden Gestänges (834) bezüglich der einen festen Stange des aus vier Stangen bestehenden zweiten Gestänges bei einer Axialbewegung der zweiten Betätigungsstangenmittel (842) umfassen.
10. Gerät nach Anspruch 9, bei welchem die Steuermittel (850) erste und zweite sich seitlich erstreckende Bahnmittel (852, 854) enthalten, welche an einen Rahmen (700) der Übergabemittel (100) angeschlossen sind, daß die ersten und zweiten Bahnmittel (852, 854) parallel zur Bewegungsrichtung des Wagens und quer zur Richtung der Axialbewegung der ersten und zweiten Betätigungsstangenmittel (838, 842) verlaufen, daß die ersten Betätigungsstangenmittel (838) erste Folgemittel (856) zum Anschließen der ersten Betätigungsstangenmittel an die ersten und zweiten Bahnmittel (852, 854) und zur seitlichen Gleitbewegung darin enthalten, wobei die zweiten Betätigungsstangenmittel (842) zweite Folgemittel (858) zum Anschließen der zweiten Betätigungsstangenmittel an die ersten und zweiten Bahnmittel (852, 854) und zur seitlichen Gleitbewegung darin enthalten und wobei Schaltmittel (870-888) vorgesehen sind, um die ersten Folgemittel (856) selektiv zwischen den ersten und den zweiten Bahnmitteln (852, 854) umzuschalten, um auf diese Weise zu bewirken, daß die ersten Betätigungsstangenmittel (838) in Axialrichtung bewegt werden, und um die zweiten Folgemittel (858) selektiv zwischen den ersten und den zweiten Bahnmitteln (852, 854) umzuschalten, um auf diese Weise eine Axialbewegung der zweiten Betätigungsstangenmittel (842) zu verursachen.
11. Gerät nach Anspruch 1, bei welchem Mittel (54, 56) vorgesehen sind, um einen kontinuierlichen Strom von blattartigen Gegenständen entgegenzunehmen und den Strom in entweder kurze oder hohe Stapel umzuformen, wobei das Gerät ferner versehen ist mit einem Rahmen, einer Plattform (158) zum Tragen des Bodens eines Stapels und zum Entgegennehmen eines ankommenden Stromes von blattartigen Gegenständen, welche auf die Plattform (158) nacheinander herabfallen, und Aufeinanderschichten zur Bildung eines Stapels auf der Plattform, mit Führungen (316, 318) zur Führung der Plattform (158) für die Bewegung in dem Rahmen entlang einer geneigten Stapelbahn, mit einem Antrieb (230, 232, 234, 236) zur Bewegung der Plattform (158) entlang der Stapelbahn aus einer obersten Stellung, in welcher die Plattform einen ersten Gegenstand entgegennimmt, nach unten in eine tiefste Stellung, während die darauffolgenden Gegenstände auf der Plattform aufeinandergestapelt werden, mit einem Stapelträger (290, 292) zum Entgegennehmen von Stapeln von der Plattform (158), und wobei das Gerät ferner versehen ist mit einer Verbindung zum Verbinden des Stapelträgers (290) mit dem Rahmen angrenzend an die unterste Stellung der Stapelbahn der Plattform (158) zum Entgegennehmen von hohen Stapeln von der Plattform, und mit einer Verbindung zum Verbinden des Stapelträgers (292) mit dem Rahmen an einer Stelle zwischen dem obersten und dem untersten Teil der Stapelbahn der Plattform (158) zum Entgegennehmen von kurzen Stapeln von der Plattform.
12. Gerät nach Anspruch 11, bei welchem die Verbindung zum Verbinden des Stapelträgers (290, 292) mit dem Rahmen an einer Stelle zwischen dem obersten und dem untersten Teil der Stapelbahn so ausgelegt ist, daß der Stapelträger (290, 292) an dieser Stelle entfernbar angeschlossen ist.
13. Gerät nach Anspruch 12, ferner mit mehreren Plattformen (158a-158h) zum Unterstützen der Unterseite eines Stapels von blattartigen Gegenständen und Mitteln (230, 232, 234, 236) zur Bewegung jeder Plattform entlang der genannten Stapelbahn, wobei die Mittel zur Führung der Plattform in dem Rahmen entlang einer geneigten Bahn eine Führungsschiene (316, 318) enthalten, welche fest an den Rahmen angeschlossen ist, und wobei jede Plattform (158a-158h) zwei drehbar gelagerte Räder (320, 322, 324, 326) enthält, welche an den einander gegenüberliegenden Seiten der Schiene (316, 318) angreifen, während die Plattform entlang der Stapelbahn bewegt wird.
14. Gerät nach Anspruch 13, ferner versehen mit Mitteln, durch welche jede Plattform (158a-158h) _ den ankommenden Strom von Gegenständen auffängt, wenn der Stapel auf der vorausgehenden Plattform eine vorbestimmte Größe erreicht hat, wobei diese Mittel lösbare Haltemittel (300) enthalten, um die darauffolgende Plattform aus dem Strom von Gegenständen herauszuhalten, bis der Stapel auf der vorausgehenden Plattform eine ausgewählte Anzahl von Gegenständen enthält, und anschließend die Plattform in den Strom hinein freizugeben, wobei jede Plattform (158a-158h) schwenkbar gelagert ist und Mittel (358,360) umfaßt, um die betreffende Plattform in einer Stellung allgemein senkrecht zu der Stapelbahn zu halten, und wobei die Haltemittel (300) die Plattform erfassen und die Plattform entgegen der Vorspannung in eine zurückgezogene Stellung verdrehen, in welcher diese Plattform einen spitzen Winkel mit der Stapelbahn bildet.
EP82105639A 1981-07-01 1982-06-25 Vorrichtung zum Stapeln und zum Bündeln Expired EP0068462B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US279671 1981-07-01
US06/279,670 US4398455A (en) 1981-07-01 1981-07-01 Stacker-tyer
US279670 1981-07-01
US06/279,671 US4397229A (en) 1981-07-01 1981-07-01 Stacker-tyer

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EP0068462A1 EP0068462A1 (de) 1983-01-05
EP0068462B1 true EP0068462B1 (de) 1987-09-02

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GB2188308A (en) * 1986-03-22 1987-09-30 Rodwell H T B Limited Sheet feeder
DE4427703A1 (de) * 1994-08-04 1996-02-15 Hagen Gaemmerler Vorrichtung zum Entnehmen eines Stapels von flächenähnlichen Produkten aus einer Sammelstelle
KR100188352B1 (ko) * 1995-10-25 1999-06-01 니시모토 간이치 소터
CN102285468B (zh) * 2011-06-22 2012-11-07 武汉人天包装技术有限公司 新型高速自动堆码装置

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US3526170A (en) * 1968-03-29 1970-09-01 Sta Hi Corp Automatic stacking device for publication conveyor
US3772972A (en) * 1972-03-20 1973-11-20 Taylor M L Stacker
JPS5517437B2 (de) * 1974-12-03 1980-05-12
US4037525A (en) * 1975-07-30 1977-07-26 Eds, Inc. Signature stacker employing swingable intercept means driven in a non-linear fashion
AU1737476A (en) * 1975-09-12 1978-03-09 Wingard Ltd Variable torque belt reel
JPS5470565A (en) * 1977-11-16 1979-06-06 Hitachi Seiko Ltd Automatic printed matter processing apparatus for rotary press
JPS5651753U (de) * 1979-09-28 1981-05-08

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DE3277116D1 (en) 1987-10-08
JPS5836856A (ja) 1983-03-03
JPH0613383B2 (ja) 1994-02-23

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