EP0064916B1 - Masse silico-calcaire à haute porosité et procédé de préparation - Google Patents

Masse silico-calcaire à haute porosité et procédé de préparation Download PDF

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Publication number
EP0064916B1
EP0064916B1 EP82400777A EP82400777A EP0064916B1 EP 0064916 B1 EP0064916 B1 EP 0064916B1 EP 82400777 A EP82400777 A EP 82400777A EP 82400777 A EP82400777 A EP 82400777A EP 0064916 B1 EP0064916 B1 EP 0064916B1
Authority
EP
European Patent Office
Prior art keywords
silica
lime
high porosity
preparation
synthetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP82400777A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0064916A1 (fr
Inventor
Maurice Bruni
Georges Delode
Rolland Perraudin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Original Assignee
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude filed Critical LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Priority to AT82400777T priority Critical patent/ATE11523T1/de
Publication of EP0064916A1 publication Critical patent/EP0064916A1/fr
Application granted granted Critical
Publication of EP0064916B1 publication Critical patent/EP0064916B1/fr
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/18Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S502/00Catalyst, solid sorbent, or support therefor: product or process of making
    • Y10S502/526Sorbent for fluid storage, other than an alloy for hydrogen storage

Definitions

  • the present invention relates to a silico-limestone mass with high porosity, usable in particular in the field of packing materials for containers intended for storing dissolved gases and in that of insulating materials.
  • the known porous masses of this type are produced from an intimate mixture of lime, crushed or fossil silica and asbestos suspended in water.
  • the paste thus obtained introduced into containers, molds or bottles, is then subjected to the action of heat in an autoclave to initiate and completely carry out the lime-silica reaction which gives rise to lime-silica; then transfer to a drying oven to remove water and create the desired porosity.
  • German patent application DE-A-2,318,135 there is known a process for preparing silica-lime bricks by pressing a relatively dry mixture of ultra-fine silica and lime.
  • the process for manufacturing silica-limestone aggregates known from European application EP-A-0.007.586 uses a foaming aqueous paste containing, if necessary, ultra-fine silica in small quantities.
  • Asbestos is added to the aqueous composition of silica and lime for its action of reinforcing fiber and suspending agent.
  • the recent constraints relating to the health and safety conditions linked to the handling of asbestos have led to reconsider the use of this natural fiber whose characteristic properties, in the manufacture of porous silica-limestone masses, are of arm the crystal structure and help maintain the suspension of solid products: silica and lime in a large amount of water.
  • amorphous ultrafine synthetic silica with a high specific surface of 150 to 300 m 2 per gram of high absorption capacity corresponding to an amount of dioctylphthalate in milliliters necessary at the start of pasting of 100 g of product at less equal to 150, preferably between 170 and 350, in total or partial replacement of the ground silica, makes it possible very advantageously to obtain, by autoclaving, homogeneous silica-limestone masses with high porosity having satisfactory mechanical properties.
  • the aqueous paste based on a mixture of divided silica and lime contains at least 50% of ultra-fine synthetic silica, and the amorphous ultra-fine silica is very advantageously used in an amount of between 70 and 100% relative to the total amount of silica.
  • the total amount of silica used is slightly higher than that of lime, in a proportion of 10 to 30% and water is used in an amount at least three times greater than the solids, preferably in a ratio of 3 to 4 , 6.
  • the particles of synthetic amorphous ultra-fine silica have a particle size of the order of a few microns ( ⁇ m). These elementary particles can associate in chains in three dimensions thus forming an aggregate type structure, and by drying, the aggregates associate in agglomerates. These arrangements of aggregates and agglomerates create a macroporous structure which has a high absorption capacity.
  • This absorption capacity can be expressed by taking liquid in milliliters per 100 g of product, taking DOP or oil.
  • the DOP intake is equal to the amount of dioctyphthalate in milliliters required at the start of baking 100 g of product.
  • the products having an absorption capacity at least equal to 150 and preferably between 170 and 350, are suitable for carrying out the process.
  • ultra-fine synthetic silicas known under the designation of silica pigments, are in the form of fine, light powders with an apparent specific mass of the order of 0.25 to 0.35 kg / dm 3 which can absorb up to more than twice their weight of water.
  • These ultra-fine silicas are, for example, manufactured by pyrogenation of silicon tetrachloride or by chemical precipitation in an aqueous medium of a soluble silicate.
  • Amorphous ultra-fine synthetic silicas containing a small molar proportion of constitution which can be a molar fraction of about 1/10, as well as hydrated silicas with a low proportion of constitution water and containing a low molar fraction of aluminum oxide and a low molar fraction of sodium oxide , are very interesting constituents in the preparation of the paste intended for the manufacture of a silica-limestone porous mass.
  • amorphous synthetic silicas can be used alone or as a mixture.
  • These synthetic fibers are introduced into the porous material at a rate of 3 to 15% relative to the solids, and preferably 4 to 6%.
  • Synthetic fibers called chemical fibers of the layered polymer type, such as carbon fibers or carbonaceous fibers, of the ladder polymer type such as aromatic polyamide fibers, alone or as a mixture, are useful reinforcing fibers.
  • the paste is prepared by adding the various constituents in water: lime, crushed silica, ultra-fine amorphous synthetic silica and synthetic fibers with stirring for 5 to 20 minutes until an intimate mixture is obtained, then the paste obtained is introduced into bottles, containers or molds, under partial vacuum.
  • the bottles are then provided with a porous stopper and carried in an autoclave for cooking lasting between 17 and 24 hours under a saturated water vapor pressure of about ten bars, then subjected to progressive drying. a few days, at a maximum temperature of 330 ° C.
  • quicklime can be quenched by intimately mixing it with a portion of the water.
  • the process of the application makes it possible to obtain silico-limestone masses of high porosity, which can be greater than 90%.
  • porous materials are particularly suitable for filling containers and bottles intended to store dissolved gases, in particular acetylene.
  • dissolved gases in particular acetylene.
  • the nature of these materials makes them interesting in the field of thermal insulation, and also in the building sector, in particular as sound insulation.
  • Example 1 Manufacture without fibers.
  • the full bottles are then provided with a porous stopper before being carried in an autoclave.
  • the duration of the autoclave cooking is 20 hours under a saturated steam pressure of 10 bars of water, then a gradual drying is carried out for 4 days, at a maximum temperature of 330 ° C.
  • the porous masses contained the bottles are homogeneous and have a longitudinal shrinkage of less than 1 mm and a crushing strength of 15 to 20 kgs / cm 2 (1.47 to 1.96 N / mm 2 ) and a porosity of 90% ⁇ 1%.
  • Example 2 Manufacture with mineral fibers.
  • the bottles After curing and drying under the same conditions as above, the bottles contain a homogeneous porous mass titrating 89 ⁇ 1% of porosity and 10 to 20 kg / cm 2 (0.98 to 1.96 N / mm 2 ) of resistance to mechanical crushing.
  • Example 3 Manufacturing with carbon fibers.
  • the porous material After cooking and drying under the conditions indicated above, the porous material has the following physical characteristics: porosity 90% ⁇ 1% and resistance to crushing from 20 to 35 kg / cm 2 (1.96 to 3.33 N / mm 2 ).
  • Example 4 manufacture with carbon fibers.
  • the silico-limestone material thus prepared, has the following physical characteristics: a porosity of 92% ⁇ 1%, density 0.210 ⁇ 0.05, resistance to crushing from 15 to 20 kg / cm 2 (1.47 to 1 , 96 N / mm 2) .
  • Example 5 Manufacturing with carbon fibers.
  • the porous material After cooking and drying under the conditions indicated above, the porous material has the following physical characteristics: porosity 90% ⁇ 1 and resistance to crushing from 20 to 35 kg / cm 2 (1.96 to 3.3 3 N / mm 2 ).
  • Example 6 Manufacturing with carbon fibers.
  • the suspension introduced into the containers is subjected to cooking under 11 bars of saturated steam, for 20 hours, then gradually dried at atmospheric pressure, at a maximum temperature of 330 ° C. to constant weight.
  • the silico-limestone material thus prepared, has the following physical characteristics: a porosity of 92% ⁇ 1, density 0.210 ⁇ 0.05, resistance to crushing of 15 to 20 kg / cm 2 (1.47 to 1, 96 N / mm 2 ).

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Paper (AREA)
EP82400777A 1981-05-13 1982-04-29 Masse silico-calcaire à haute porosité et procédé de préparation Expired EP0064916B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT82400777T ATE11523T1 (de) 1981-05-13 1982-04-29 Kalk-kieselsaeure-masse hoher porositaet und verfahren zu deren herstellung.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR8109538A FR2505814A1 (fr) 1981-05-13 1981-05-13 Masse silico-calcaire a haute porosite et procede de preparation
FR8109538 1981-05-13

Publications (2)

Publication Number Publication Date
EP0064916A1 EP0064916A1 (fr) 1982-11-17
EP0064916B1 true EP0064916B1 (fr) 1985-01-30

Family

ID=9258401

Family Applications (1)

Application Number Title Priority Date Filing Date
EP82400777A Expired EP0064916B1 (fr) 1981-05-13 1982-04-29 Masse silico-calcaire à haute porosité et procédé de préparation

Country Status (12)

Country Link
US (3) US4467041A (ja)
EP (1) EP0064916B1 (ja)
JP (1) JPS57196755A (ja)
AR (1) AR227591A1 (ja)
AT (1) ATE11523T1 (ja)
AU (1) AU551580B2 (ja)
BR (1) BR8202717A (ja)
CA (1) CA1183173A (ja)
DE (1) DE3262108D1 (ja)
FR (1) FR2505814A1 (ja)
MX (1) MX159494A (ja)
ZA (1) ZA823139B (ja)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3246053A1 (de) * 1982-12-13 1984-06-14 Walter 3040 Soltau Krämer Verfahren zur herstellung von silicium, calcium und sauerstoff in gebundener form enthaltenden massen
DE3467953D1 (en) * 1983-04-21 1988-01-14 Toshiba Kk Semiconductor device having an element isolation layer and method of manufacturing the same
FR2604102B1 (fr) * 1986-09-18 1988-11-10 Air Liquide Masse silicocalcaire a haute porosite pour stockage de gaz, et procede de fabrication
CH667079A5 (de) * 1986-10-07 1988-09-15 Klaus Hoelscher Dr Formkoerper fuer waermeisolationszwecke und verfahren zu seiner herstellung.
US4970246A (en) * 1988-11-01 1990-11-13 Coyne Cylinder Company Acetylene storage vessel filler and method
US5201606A (en) * 1990-06-25 1993-04-13 Carolina Power & Light Company Thermal storage tank and associated top structure
US5632788A (en) * 1995-01-31 1997-05-27 Worthington Acetylene Cylinder, Inc. High porosity calcium silicate mass for storing acetylene gas
US5697990A (en) * 1995-01-31 1997-12-16 Worthington Acetylene Cylinder, Inc. High porosity calcium silicate mass for storing acetylene gas
JP3468363B2 (ja) 2000-09-12 2003-11-17 中央発条工業株式会社 盗難防止用リテーナクリップ

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1358446A (fr) * 1963-02-08 1964-04-17 Air Liquide Procédé de fabrication d'une masse silico-calcaire à haute porosité
GB1043015A (en) * 1963-08-19 1966-09-21 Colonial Sugar Refining Co Method of manufacturing building structural and paving products using a calcium silicate hydrate bonding matrix
DE2318135A1 (de) * 1973-04-11 1974-10-31 Sueddeutsche Kalkstickstoff Verfahren zur herstellung von kalksandsteinen
DE2423096C3 (de) * 1973-05-18 1979-04-05 Shikoku Kaken Kogyo K.K., Ibaragi, Osaka (Japan) Verfahren zum Herstellen eines anorganischen, porösen Formkörpers
US3895096A (en) * 1973-09-10 1975-07-15 Owens Corning Fiberglass Corp Method of producing hydrous calcium silicate products and the products thereof
SE406908B (sv) * 1974-05-31 1979-03-05 Kansai Thermal Insulating Ind Forfarande for framstellning av kalciumsilikatisolering
DE2601683C3 (de) * 1976-01-17 1982-05-13 Ytong AG, 8000 München Kalk-Kieselsäure-Gemisch sowie Verfahren zur Herstellung von dampfgehärteten Baustoffen daraus
US4128434A (en) * 1976-09-17 1978-12-05 Johns-Manville Corporation High density asbestos-free tobermorite thermal insulation containing wollastonite
DE2644116A1 (de) * 1976-09-30 1978-04-06 Heinz Hoelter Verfahren und vorrichtung fuer feuerhemmende spritz- und isoliermasse
GB1553493A (en) * 1976-11-18 1979-09-26 Mitsubishi Chem Ind Process for preparing calcuim silicate shaped product
US4131638A (en) * 1977-07-05 1978-12-26 Johns-Manville Corporation Process for the manufacture of calcium silicate hydrate objects
DE2832194C3 (de) * 1978-07-21 1981-08-27 Minora, Forschungs- und Entwicklungsgesellschaft für organische und anorganische Baustoffe mbH, 3040 Soltau Verfahren zur Herstellung von Calciumsilikatgranulaten bzw. -pulvern mit Mikroporenstruktur
US4238240A (en) * 1979-02-16 1980-12-09 Pieter Krijgsman Method of and structure for forming a reaction product such as calcium silicate and the resulting structure
US4349463A (en) * 1981-01-19 1982-09-14 Union Carbide Corporation Acetylene storage vessel

Also Published As

Publication number Publication date
AU551580B2 (en) 1986-05-08
FR2505814A1 (fr) 1982-11-19
BR8202717A (pt) 1983-04-19
MX159494A (es) 1989-06-19
AR227591A1 (es) 1982-11-15
DE3262108D1 (en) 1985-03-14
CA1183173A (fr) 1985-02-26
FR2505814B1 (ja) 1984-05-25
US4467040A (en) 1984-08-21
JPH0211551B2 (ja) 1990-03-14
JPS57196755A (en) 1982-12-02
US4467041A (en) 1984-08-21
EP0064916A1 (fr) 1982-11-17
AU8360282A (en) 1982-11-18
ATE11523T1 (de) 1985-02-15
US4721698A (en) 1988-01-26
ZA823139B (en) 1983-03-30

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