EP0064761B1 - Procédé de picklage et tannage et compositions de picklage - Google Patents
Procédé de picklage et tannage et compositions de picklage Download PDFInfo
- Publication number
- EP0064761B1 EP0064761B1 EP82104070A EP82104070A EP0064761B1 EP 0064761 B1 EP0064761 B1 EP 0064761B1 EP 82104070 A EP82104070 A EP 82104070A EP 82104070 A EP82104070 A EP 82104070A EP 0064761 B1 EP0064761 B1 EP 0064761B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pickling
- parts
- tanning
- hide
- urotropin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/04—Mineral tanning
- C14C3/06—Mineral tanning using chromium compounds
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/08—Deliming; Bating; Pickling; Degreasing
Definitions
- This invention relates to an improved pickling and tanning process and a pickling composition used therefor. More particularly it relates to a pickling and tanning process improved over a process disclosed in Japanese Patent Application 20517/78 (Japanese Patent Application Laying-Open Gazette 113401/79) filed by the same applicant as in the present application, the latter process comprising treating in a pickling bath incorporated with urotropin (hexamethylenetetramine) and then effecting chrome tanning in the same bath, and it also relates to a pickling composition used for the improved process.
- Japanese Patent Application 20517/78 Japanese Patent Application Laying-Open Gazette 113401/79
- the tanning process disclosed in said Gazette 113401/79 is characterized by adding to a pickling bath 0.2-10 parts of urotropin per 100 parts of a hide (raw) and then effecting tanning with a chrome tanning agent in a less amount than usual in the presence or absence of a basicity adjuster such as sodium bicarbonate thereby to obtain satisfactory leathers (tanned) having substantially the same properties as conventional ones while greatly decreasing the chromium content in the waste effluent.
- a basicity adjuster such as sodium bicarbonate
- One of the hitherto known and widely used tanning processes comprises tanning with a chromium salt.
- the conventional chrome tanning process comprising pickling a hide which has been subjected to preliminary treatments (or beamhouse works) such as depilation, decalcification, beating and water washing, in a pickling bath containing an acid and a neutral salt and then adding a chromium tanning agent, a basicity adjuster and the like to the bath to tan the pickled hide therein.
- the main ingredient of the tanning solution usually used in this conventional tanning process is basic chromium sulphate expressed by Cr(OH)S0 4 .
- a neutral salt such as sodium chloride is usually added thereto to prevent the swelling in the step of pickling.
- 100 parts by weight of a hide are incorporated with 30-100 parts by weight of water and with sodium chloride in such an amount that a pickling solution to be prepared exhibits 6-r Be in a drum, after which the drum is rotated.
- sulphuric acid or a mixed aqueous solution thereof with formic acid is added in such an amount that the resulting pickling solution has a pH value of about 3.
- the pickling treatment is thus carried out for 3-24 hours.
- the pickling treatment is carried out usually at 10-20°C since the temperature is restricted in view of the fact that the thermal shrinkage temperature for the hide is 35-40°C. If the pickling temperature is too high, that is, it rises near said thermal shrinkage temperature, the hide is abraded in the drum whereby the resulting tanned hide tends to create an abrasion on the surface and consequently degrade in quality.
- the pickling solution or bath is incorporated with 5-10 (1.25-2.5 in terms of Cr 2 0 3 ) parts by weight of a chrome tanning agent or a new bath containing the same tanning agent is prepared.
- the hide which has been pickled, is then immersed in the same bath incorporated with the tanning agent or in the new bath whereby the tannage thereof proceeds and the thermal shrinkage temperature therefor rises.
- the bath may be allowed to rise in temperature to about 40°C.
- an alkali agent such as sodium bicarbonate is usually added to the bath in order to raise the basicity of the chrome thereby increasing the reactivity thereof with the hide; in this case the sodium carbonate is added in aqueous solution and in portions, and the tannage is carried out for about 8 hours.
- the tanned hide is withdrawn from the bath at the point where the final pH value of the bath is 3.5-4.0 and the thermal shrinkage temperature for the hide reaches 77-120°C, or otherwise it is withdrawn from the bath after still leaving therein overnight.
- the tanned hide so withdrawn is aged at room temperature for 1-3 days, thereafter drained and then subjected to finishing treatments to obtain a product leather.
- the amount of chromium combined with the hide is usually 50-70% of the chrome tanning agent used while the remainder thereof becomes a tannage waste effluent. Since chromium is a heavy metal and the disposal thereof without further treatments raises problems as to environmental pollution, it is necessary to remove and recover the chromium from the tannage waste effluent. To this end, there are plants where such a tannage waste effluent is subjected to chemical treatments and the like to remove the chromium therefrom and allow the chromium-free effluent to flow outside.
- the leather so obtained by chrome tanning is characterized by its thermal shrinkage temperature in the bath being 77-120°C and, thus, it has satisfactory heat resistance, putrefaction-resistance and chemical resistance as compared with that obtained by other types of tanning. It has a further advantage that it does not greatly change in textural structure as compared with a non-tanned hide. Particularly, it is excellent in flexibility and resilience as compared with a leather obtained by vegetable tanning.
- Japanese Patent Application 20517/78 Japanese Patent Application Laying-Open Gazette 113401/79 and EP-A-0014721
- Japanese Patent Application 20517/78 Japanese Patent Application Laying-Open Gazette 113401/79 and EP-A-0014721
- this published process requires a time of one day or longer from the start of pickling to the end of tanning, this being disadvantageous in operating an overall tanning equipment efficiently.
- tannage is carried out in factories capable of operating tannage only once a day using the published process, the factories will require more of the equipment to produce the same amount of tanned hide (leather) as those capable of operating tannage using the same equipment more efficiently than the former or they will produce a less amount of product leather than the latter unless the tannage operation in the former can be operated more efficiently.
- the temperature for the pickling treatment in said published process should preferably be in the range of 25-30°C to increase the effect obtained by the addition of urotropin and is higher than the temperature (10-20°C) for the pickling treatments in earlier conventional chrome tanning processes whereby the resulting leather disadvantageously tends to have abrasions caused by the mechanical friction between the hide and the drum during the rotation thereof. This tendency is particularly remarkable with a less fresh hide.
- a process wherein a hide is first pickled and thereafter the pickled hide is tanned with a chromium salt In this process, urotropin is used. However, the urotropin is used to treat the hide after it has tanned rather than being used to treat the hide in the pickling step.
- the use of urotropin for chrome tanning a hide or for treating a tanned hide is also disclosed in SU-A-533636, SU-A-314797 and DE-C-879453.
- a pickling and tanning process comprising the step of pickling a hide which has previously been subjected to beamhouse works with a pickling composition comprising (a) sulphuric acid or a mixture thereof with formic acid, (b) a neutral salt and (c) water, and the step of subjecting the thus pickling hide to tanning, characterised in that the pickling step is carried out in the presence of urotropin and at least one pickling improver selected from a chromium salt and an aluminium salt in respective amounts by weight of 0.01-0.2 parts as Cr 2 0 3 , and 0.1-2 parts as AI 2 0 3 per 100 parts by weight of the hide.
- the present invention also provides a pickling composition characterised in that it comprises urotropin and a pickling improver selected from a chromium salt and an aluminium salt in respective amounts by weight of 0.1-100 parts as Cr 2 0 3 and 1-1000 parts as A1 2 0 3 per 100 parts by weight of the urotropin.
- the process of this invention may preferably comprise, in the pickling step, introducing into a rotatable drum (made of wood for example) 100 parts by weight of a weakly alkaline hide having been subjected to preliminary treatments such as depilation, decalcification and water washing, 20-100 parts by weight of water and 5-10 parts by weight of sodium chloride or sodium sulphate, rotating the thus charged drum for 5-20 minutes, introducing 0.5-3 parts by weight of sulphuric acid or a mixture thereof with formic acid, together with 5-30 parts by weight of water, into the drum, rotating the drum for 20 minutes to 2 hours, adding within this time period 0.2-10 parts by weight of urotropin and 0.001-2 parts by weight of at least one pickling improver to the drum, the urotropin and pickling improver being added at the same time or added separately at a time interval of 5 minutes to 2 hours for example, rotating the drum for 1-12 hours to infiltrate the urotropin and pickling improver into the hide and, if desired, slowly adding
- the amount of a chrome tanning agent used is smaller than that used in the conventional tanning processes. It is particularly noted that there are cases where no chromium salt is required as a tanning agent in the final tanning step when the pickling improver used along with urotropin is a chromium salt.
- the tanned hide (or leather) from the drum is preferably aged for 1-3 days.
- the pickling improvers used herein are chromium salts and aluminium salts and they may be added alone or in combination in the pickling step.
- An object of this invention is to provide a process for producing a leather by pickling a hide with a pickling composition comprising urotropin and at least one pickling improver selected from chromium salts and aluminium salts and then tanning the pickled hide in a shorter time using a smaller amount of a tanning composition.
- Another object is to provide a pickling composition including urotropin and at least one pickling improver selected from said chromium and aluminium salts.
- Another object is to provide a process for producing a leather, which will not degrade with the lapse of time, by pickling a hide with a pickling solution comprising urotropin and at least one pickling improver selected from chromium and aluminium salts.
- a neutral salt and sulphuric acid are added at the initial stage of the pickling step and, prior to the lapse of about 2 hours after said addition, a small amount of a chromium salt and/or aluminum salt may be added simultaneously with, before or after, the addition of urotropin. It is possible and convenient in the pickling step to add the chromium salt and/or aluminum salt in the form of a mixture thereof with the urotropin using this urotropin as a medium for mixing.
- Such a mixture or composition obtained by mixing 100 parts by weight of urotropin with 0.1-100 parts by weight of a chromium salt (as Cr 2 0 3 ) and/or 1-1000 parts by weight of an aluminum salt (as AI 2 0 3 ), is very useful for the purpose of this invention.
- the thermal shrinkage temperature of the hide may be maintained about 55°C or higher thereby permitting the pickling temperature to rise beyond 30°C; this not only enables the hide to be slightly tanned on the surface and made resistant to friction caused by mechanical rotation but also promotes the tannage effect obtainable by the reaction of the urotropin with the hide. It has thus been found possible that the pickling time is shortened and the total time for the pickling and tanning is reduced to 12-20 hours.
- This invention in one aspect, is based on this finding or discovery.
- sulphuric acid is added at the initial stage of the pickling step, within about 2 hours after which 0.01-0.2, preferably 0.05-0.1, parts of a chromium salt (as Cr 2 0 3 ) and 0.1-2, preferably 0.5-1.5, parts of an aluminum salt (as AI 2 0 3 ), per 100 parts by weight of the hide, are added whereby the hide becomes so heat-resistant as to be resistant to a thermal shrinkage temperature of as high as 50°C or higher, not to speak of a thermal shrinkage temperature of about 35°C, and is strengthened in fibrous texture thus enabling it to be preferably pickled at a higher temperature of 25-35°C than generally possible heretofore.
- the hide treated with a pickling solution so prepared has an increased resistance to friction caused by the drum rotation and the like thereby making it possible to prevent the resulting tanned hide or leather from being damaged.
- the chromium salts used in the pickling step of this invention may include Cr 2 (SO 4 ) 3 , CrC1 3 and Cr(OH)S0 4 which may also be used as a tanning agent; the aluminum salts used herein may include AI 2 (S0 4 ) 3 and AICI 3 .
- 0.2-10 parts of urotropin and 0.1-2 parts of an aluminum salt as A1203,Will permit a chrome tanning agent to be used in an amount of as small as 0.0025-1.5 parts as Cr 2 0 3 , which the addition of 0.2-10 parts of urotropin and 0.01-0.15 parts of a chromium salt as Cr 2 0 3 , will permit a chrome tanning agent to be used in an amount of as small as up to 0.5, preferably 0.01-1.5, parts.
- any chrome tanning agent may be dispensed with and a separate tanning step may consequently be omitted in a case where the tanning may also be effected with a chromium salt added in the pickling step.
- other tanning agents such as mineral, vegetable tanning and synthetic tanning agents in substitution for the chrome tanning agents.
- the unsatisfactory leathers so obtained will sometimes change with the lapse of time, that is, they will gradually degrade in quality; for example, there may be cases where the thermal shrinkage temperature of the unsatisfactory leathers may lower by about 10% when 3 months have passed since the production thereof.
- inorganic pickling improvers The chromium and aluminium salt pickling improvers are hereinafter referred to as "inorganic pickling improvers".
- the pickling compositions used herein may, of course, contain a tanning agent as desired.
- This invention is applicable as a necessary pickling process not only to chrome tanning processes using urotropin but also to other chrome tanning processes and tanning processes using vegetable tannin, a synthetic tanning agent or the like.
- the amounts of reagents used are expressed in "part(s)" per 100 parts of a hide which has previously been decalcified and beaten, and the measurement of the respective times at which the reagents were added was started at the time of the addition of sodium chloride.
- beamhouse works used herein is intended to mean depilation (if necessary), decalcification, beating and the like to be effected on a hide in the tanning industry.
- the thus drained hides (100 parts) were introduced into a test drum having a 1-m diameter and rotatable at a speed of 15 r.p.m. and incorporated with 20 parts of water and 6 parts of sodium chloride, after which the drum so charged was started to rotate. Ten minutes later the whole mass in the drum was incorporated with an aqueous solution of 2 parts of sulphuric acid in 20 parts of water, 25 minutes later incorporated with 2 parts of urotropin and -1 hour later incorporated with 0.3 parts of Beachrome-S (Registered Trade Mark for a powdery chrome tanning agent containing 25% of Cr 2 0 3 , produced by Nippon Denko Co., Ltd.) (0.075 parts as Cr 2 0 3 ).
- Beachrome-S Registered Trade Mark for a powdery chrome tanning agent containing 25% of Cr 2 0 3 , produced by Nippon Denko Co., Ltd.
- Table 1 shows the time from the addition of the sodium chloride to the end of this 11-hour rotation of the drum, the temperature of a bath used, the thermal shrinkage temperature (hereinafter referred to as "Ts") of the pickled hide in the bath, and the pH thereof.
- Table 2 are shown the Ts, resilience and degree of damage of the thus obtained leather as well as the pH of the bath, the amount of the unreacted Cr 2 0 3 remaining therein and the time required from the start of pickling to the end of tanning.
- Example 1 The procedure of Example 1 was followed as far as the aqueous solution of 2 parts of sulphuric acid in 20 parts of water was added. 25 minutes later the whole mass in the drum was incorporated with 2 parts of urotropin and 0.1 part of Beachrome-S (0.025 parts as Cr 2 0 3 1, after which the drum continued to rotate for 3 hours. When this 3-hour rotation completed, the pH of the bath was 3.0 and the Ts of the treated hide 65°C.
- the tanned hide (or leather) was withdrawn from the drum and allowed to stand at room temperature for 2 days for aging.
- Example 1 The procedure of Example 1 was followed as far as the addition of the aqueous solution of 2 parts of sulphuric acid in 20 parts of water. 25 minutes later a composition comprising 2 parts of urotropin and 0.3 parts of Beachrome-S was added to the drum and the drum continued its rotation for 3 hours.
- Table 1 are shown the time required from the addition of the sodium chloride to the end of this 3-hour rotation, the temperature of the bath at this time, the Ts of the tanned hide and the pH of the bath.
- Example 3 The procedure of Example 3 was followed except that a composition comprising 2 parts of urotropin and 0.5 parts of Beachrome-S (0.125 parts as Cr 2 0 3 ) was added to the drum in the pickling step and 2.8 parts of Beachrome-S (0.7 parts as Cr 2 0 3 ), in place of 3.0 parts thereof, were added thereto in the tanning step.
- the results are shown in Table 2.
- Example 3 The procedure of Example 3 was followed except that a composition comprising 2 parts of urotropin and 3 parts of aluminum sulphate (AI 2 (S0 4 ) 3 . 18H 2 0] (0.45 parts as A1 2 0 3 ) was added to the drum in the pickling step.
- the pH of the bath prior to the addition of Beachrome in the tanning step was 3.4 and the Ts 63°C.
- Table 2 shows the quality of the thus obtained leather, the properties of the bath, the time required for the tanning, and the like.
- Example 1 The procedure of Example 1 was followed as far as the addition of the aqueous solution of 2 parts of sulphuric acid in 20 parts of water. 15 minutes later 0.354 parts of chromium sulphate [Cr 2 (S0 4 ) 3 . 18H 2 0] (0.075 parts as Cr 2 0 3 ) were added thereto and 25 minutes later 2 parts of urotropin were added thereto, after which the drum continued its rotation for 11 hours.
- chromium sulphate Cr 2 (S0 4 ) 3 . 18H 2 0]
- Example 1 The procedure of Example 1 was followed except that 0.156 parts of chromium chloride (CrCI 3 ) (0.075 parts as Cr 2 0 3 ) were used in the substitution for the 0.3 parts of Beachrome-S in the pickling step. The results obtained were the same as those obtained in Example 1.
- CrCI 3 chromium chloride
- Example 5 The procedure of Example 5 was followed except that 1.178 parts of aluminum chloride (AICI 3 ) (0.45 parts as AI 2 0 3 ) and chromium sulphate [Cr 2 (S0 4 ) 3] (0.075 parts as Cr 2 0 3 ) were substituted for the AI 2 (S0 4 ) 3 . 18H 2 0 and the Beachrome-S in the pickling step. The results obtained were the same as those obtained in Example 5.
- AICI 3 aluminum chloride
- Cr 2 (S0 4 ) 3 chromium sulphate
- Example 1 The procedure of Example 1 was followed except that 0.193 parts of chromium sulphate [Cr 2 (SO 4 ) 3] (0.075 parts as Cr 2 0 3 ) and 0.771 parts of aluminium sulphate [AI 2 (S0 4 ) 3] (0.23 parts as A1 2 0 3 ) were substituted for the 0.3 parts of Beachrome-S in the pickling step. The results obtained were the same as those obtained in Example 1.
- Example 3 The procedure of Example 3 was followed except that 2 parts of urotropin and 0.7 parts of Beachrome-S (0.18 parts as Cr 2 0 3 ) were used in substitution for the 2 parts of urotropin and 0.3 parts of Beachrome-S in the pickling step and 2.6 parts of Beachrome-S (0.65 parts as Cr 2 0 3 ) were used in substitution for the 3 parts of Beachrome-S in the tanning step.
- the results obtained are shown in Table 2.
- Example 1 The procedure of Example 1 was followed as far as the addition of urotropin, and the drum was rotated for 4 hours without the addition of a chromium salt or aluminium salt and allowed to stand overnight for further immersion of the treated hide therein in the pickling step.
- Table 1 are shown the time required from the addition of the sodium chloride to the end of this 4-hour rotation, the temperature of the bath, the Ts of the treated hide and the pH thereof.
- the tanned hide was withdrawn from the drum and then allowed to stand at room temperature for 2 days. The results are shown in Table 2.
- the time required for tanning indicates the one beginning at the start of pickling and ending at the end of tanning.
- the symbol "0" indicates that the leathers obtained by the present process are equal in resilience and damage to those obtained by the conventional chrome tanning processes, while the symbole "x" indicates the inferiority of the former to the latter in the same respects as above.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Claims (9)
et l'étape de tannage de la peau ayant subi cette mise en jusée, caractérisé en ce que l'étape de mise en jusée est mise en oeuvre en présence d'urotropine et d'au moins un agent d'amélioration de jusée constitué d'un sel de chrome et d'un sel d'aluminium en quantités respectives en poids de 0,01 à 0,2 partie de Cr203 et 0,1 à 2 parties de A1203 pour 100 parties en poids de la peau.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58488/79 | 1979-05-11 | ||
JP5848879A JPS55149400A (en) | 1979-05-11 | 1979-05-11 | Softening method and composition |
JP55051323A JPS6019960B2 (ja) | 1980-04-17 | 1980-04-17 | 鞣製方法および鞣製用組成物 |
JP51323/80 | 1980-04-17 | ||
EP80301529A EP0019435B1 (fr) | 1979-05-11 | 1980-05-09 | Procédé et compositions de tannage |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80301529.6 Division | 1980-05-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0064761A1 EP0064761A1 (fr) | 1982-11-17 |
EP0064761B1 true EP0064761B1 (fr) | 1985-11-13 |
Family
ID=27224805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82104070A Expired EP0064761B1 (fr) | 1979-05-11 | 1980-05-09 | Procédé de picklage et tannage et compositions de picklage |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0064761B1 (fr) |
DE (1) | DE3071238D1 (fr) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0014721A1 (fr) * | 1978-02-23 | 1980-09-03 | Seitetsu Kagaku Co., Ltd. | Methode de tannage de peaux vertes |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE879453C (de) * | 1942-08-08 | 1953-06-11 | Basf Ag | Verfahren zur Chromgerbung tierischer Haeute |
-
1980
- 1980-05-09 EP EP82104070A patent/EP0064761B1/fr not_active Expired
- 1980-05-09 DE DE8282104070T patent/DE3071238D1/de not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0014721A1 (fr) * | 1978-02-23 | 1980-09-03 | Seitetsu Kagaku Co., Ltd. | Methode de tannage de peaux vertes |
Also Published As
Publication number | Publication date |
---|---|
EP0064761A1 (fr) | 1982-11-17 |
DE3071238D1 (en) | 1985-12-19 |
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