EP0061238B1 - Film composite thermo-soudable - Google Patents

Film composite thermo-soudable Download PDF

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Publication number
EP0061238B1
EP0061238B1 EP82300934A EP82300934A EP0061238B1 EP 0061238 B1 EP0061238 B1 EP 0061238B1 EP 82300934 A EP82300934 A EP 82300934A EP 82300934 A EP82300934 A EP 82300934A EP 0061238 B1 EP0061238 B1 EP 0061238B1
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EP
European Patent Office
Prior art keywords
layer
copolymer
propylene
heat
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP82300934A
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German (de)
English (en)
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EP0061238A1 (fr
Inventor
Robert Clive Lansbury
Douglas Lawrence Mitchell
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Imperial Chemical Industries Ltd
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Imperial Chemical Industries Ltd
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Priority to AT82300934T priority Critical patent/ATE13643T1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/10—Homopolymers or copolymers of propene
    • C09J123/14—Copolymers of propene
    • C09J123/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22—Plastics; Metallised plastics
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35—Heat-activated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/0022—Bright, glossy or shiny surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/31—Heat sealable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514—Oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514—Oriented
    • B32B2307/518—Oriented bi-axially
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/04—Polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/10—Polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/70—Food packaging
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00—Stock material or miscellaneous articles
    • Y10S428/91—Product with molecular orientation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2813—Heat or solvent activated or sealable
    • Y10T428/2817—Heat sealable
    • Y10T428/2826—Synthetic resin or polymer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31855—Of addition polymer from unsaturated monomers
    • Y10T428/31909—Next to second addition polymer from unsaturated monomers
    • Y10T428/31913—Monoolefin polymer

Definitions

  • This invention relates to a thermoplastic film, and in particular to a multiple-layer thermoplastic polymeric film.
  • films are required which exhibit a combination of properties unattainable in a single film.
  • a film suitable for use in packaging foodstuffs or the like may be required to exhibit a combination of heat-sealability, tensile strength, transparency and vapour permeability which cannot be achieved in a homogeneous film.
  • One way in which a desired combination of properties may be attained is to form a composite structure - for example, by bonding together two or more layers of preformed film or by coating at least one surface of a (preformed) film with a layer of polymeric material applied as a (coextruded) melt, or, as a solution or dispersion in a suitably volatile medium.
  • the packaging industry requires large quantities of heat-sealable film, which can be exposed to temperatures at which the film can be sealed to itself without impairment of the film integrity. This is conveniently achieved by providing, on a relatively poorly sealable film substrate, a layer of heat-sealable material which can be melted at a temperature below that at which the film substrate begins to soften. To be effective, this layer of heat-sealable material must be sealable over a relatively wide temperature range, must adhere securely to the substrate, and must be sealable to itself to provide a bond of adequate strength - usually referred to as the heat-seal strength.
  • Modern packaging techniques frequently involve the formation of a package, by creating a heat seal between two opposed layers of a packaging film, and the substantially simultaneous introduction into the newly-formed package of the desired product.
  • a series of discrete packages is produced by forming a tubular film, collapsing the tubular film and forming a succession of horizontal heat seals, usually crimp seals, across the width of the film, the desired quantity of product being introduced into each package in the interval between the formation of successive horizontal heat seals.
  • the packaging film should desirably exhibit a high "hot seal strength".
  • a constrained heat-setting technique for treating - biaxially oriented polyolefin film is disclosed in EP-A-23776.
  • Films disclosed therein as being suitable for the treatment include a triple-layer film having a propylene homopolymer core with surface layers of a random propylene-ethylene copolymer containing 5 weight per cent of ethylene. The degree of randomness of the propylene-ethylene copolymer is not specified.
  • GB-A-2049707 discloses a resin composition for the production of a heat-sealable polypropylene composite film, the resin comprising a blend of (a) a specified propylene copolymer, (b) a polybutene-1 and (c) a specified ethylene-propylene-butene-1 random terpolymer.
  • Materials suitable for use as component (a) of the blend include an ethylene propylene random copolymer containing from 1.5 to 10 per cent of ethylene. Again, the degree of randomness of the copolymer is not specified.
  • Known composite packaging films having at least one heat-sealable surface layer comprising polyethylene or an olefinic copolymer consisting predominantly of ethylene, tend to exhibit poor scratch resistance which adversely affects the transparency and appearance of the film, thereby rendering the product commercially unacceptable.
  • such films are generally unsuitable for packaging operations because of a tendency to blocking whereby adjacent layers of the film adhere to each other.
  • Japanese patent publication 49(1974)14343 To employ a biaxially oriented packaging film having a substrate layer of crystallisable polypropylene and a surface layer of a propylene-ethylene copolymer containing from 1.5 to 4.0 weight percent of ethylene and having a randomness index not exceeding 0.6 (a low randomness index defining a copolymer having a high degree of randomness).
  • the Examples of this Japanese patent publication illustrate a minimum randomness index of 0.43 and demonstrate that as the ethylene content of the heat-sealable copolymer is increased above 4 weight percent the scratch resistance and blocking tendencies of the film deteriorate to unacceptable levels.
  • the present invention provides a multiple-layer film comprising a polyolefin substrate layer having on at least one surface thereof a propylene-ethylene copolymer heat-sealable layer wherein the substrate layer comprises a polymer or copolymer of an alpha-olefin, the molecule of which contains from 2 to 6 carbon atoms, and the heat-sealable surface layer(s) comprises a random copolymer of propylene with from greater than 4, and up to 10%, by weight of the copolymer of ethylene, characterised in that the heat-sealable propylene-ethylene copolymer has a degree of randomness, as hereinafter defined, of greater than 2.5.
  • Suitable substrate materials are polymers and copolymers of alpha-olefins - such as ethylene, propylene, butene-1, 4-methylpentene-1, and hexene-1, a preferred substrate for packaging applications being a substantially crystalline propylene homo- or block co-polymer, the latter containing, for example, up to 15% by weight of the copolymer of another copolymerisable alpha-olefin, such as ethylene.
  • Polyolefin webs are generally regarded as being substantially un-heat sealable, and to confer the required characteristics in a multiple-layer film according to the invention the propylene-ethylene copolymer differs from the polyolefin of the substrate layer - for example in chemical composition or in physical distribution of the respective comonomers in the copolymer.
  • the ethylene content of the heat-sealable propylene-ethylene copolymer surface layer determined by peak height measurement of the infra-red spectrum of the copolymer is within a range of from greater than 4 up to 10, suitably from 4.05 to 10, weight percent of the copolymer.
  • an increase in ethylene content is accompanied by an improvement in film optical characteristics, and the ethylene content is desirably maintained within a range of from 4.25 to 8, preferably from 4.5 to 6, percent by weight of the copolymer.
  • the degree of randomness of the propylene-ethylene copolymer from which the heat-sealable surface layer is formed is determined by an infra-red spectroscopic technique.
  • a sample of the copolymer in powder or granular form is compression moulded at a temperature of 200°C to form a plate of 0.5 mm thickness.
  • the infra-red absorption spectrum of the plate is recorded, the absorption at a wave number of 732 cm- 1 being regarded as representative of the random ethylene fraction and that at 720 cm- 1 being representative of the ethylene block fraction.
  • the degree of randomness of the copolymer is therefore defined by the ratio absorption at 732 cm-: absorption at 720 cm- 1. A higher ratio therefore defines a copolymer having a greater degree of randomness.
  • Propylene-ethylene copolymers suitable for use in forming a heat-sealable surface layer on a composite film according to the invention exhibit a degree of randomness greater than 2.5, suitably from 2.51 to 10.0.
  • the degree or randomness of the copolymer is preferably from 4.0 to 6.5, and particularly preferably from 5.0 to 6.0.
  • films having acceptable optical characteristics e.g. haze
  • a propylene-ethylene copolymer having a melt flow index measured in accordance with ASTM/D1238-65T, condition N (i.e. 190°C; 10 kg)
  • ASTM/D1238-65T, condition N i.e. 190°C; 10 kg
  • the propylene-ethylene copolymer exhibits a principal melting temperature peak of less than 150°C and, preferably from 145 to 135°C.
  • the principal melting temperature peak is defined as the peak of the melting endotherm observed in respect of a copolymer sample in the reheating stage of a thermal cycle in which the sample has been heated from room temperature to 230°C, held at that temperature for 5 minutes, cooled to room temperature, and reheated, each of the heating, cooling and reheating stages in the cycle being effected at a rate of 20°C per minute.
  • the propylene-ethylene copolymer softens at a lower temperature than the substrate polyolefin.
  • Formation of a propylene-ethylene copolymer suitable for use in the multiple-layer films of the invention is conveniently effected in the presence of an "organometallic" catalyst, such as a transition metal compound with an organometallic activator.
  • organometallic such as a transition metal compound with an organometallic activator.
  • Particularly useful compounds of this type are titanium halide compounds activated with aluminium alkyl compounds.
  • a preferred material is a titanium chloride material.
  • the titanium chloride material may be essentially pure solid titanium trichloride or may be a titanium trichloride-containing material such as a product obtained by reducing titanium tetrachloride with a reducing agent such as aluminium metal, an organic aluminium compound or an organic magnesium compound.
  • the titanium chloride material may be the product of contacting titanium tetrachloride with a support such as silica, alumina, magnesia, a mixture or complex of two or more thereof, or magnesium chloride.
  • a support such as silica, alumina, magnesia, a mixture or complex of two or more thereof, or magnesium chloride.
  • the transition metal compound may also include a Lewis base compound such as an ether, an ester, an organic phosphorus compound or a sulphur-containing organic compound.
  • the copolymerisation may be effected in known manner, for example in the presence or absence of an inert diluent such as a suitably purified paraffinic hydrocarbon, in the liquid phase using an excess of the liquid monomer as the polymerisation medium or in gas phase, this latter term being used herein to mean the essential absence of a liquid medium.
  • an inert diluent such as a suitably purified paraffinic hydrocarbon
  • copolymerisation is effected in gas phase, it may be effected by introducing at least one of the monomers, for example propylene, into the polymerisation vessel as a liquid and operating with conditions of temperature and pressure within the polymerisation vessel such that the liquid monomer vaporises, thereby giving an evaporative cooling effect, and essentially all of the polymerisation occurs with gaseous monomers.
  • Copolymerisation in gas phase may be effected using any technique suitable for effecting a gas-solid reaction such as a fluidised-bed reactor system, a stirred-bed reactor system or a ribbon blender type of reactor.
  • the heat-sealable propylene-ethylene copolymer layer on to the substrate is conveniently effected by any of the laminating or coating techniques conventionally employed in the production of composite films.
  • the propylene-ethylene copolymer layer is applied to the substrate by means of a melt- or extrusion-coating technique in which either a molten layer of the copolymer is extruded directly onto the surface of a preformed substrate, or the polymeric components of the substrate and coating layer are coextruded into intimate contact while each is still molten.
  • the coextrusion is effected from a multi-channel annular die so designed that the molten polymeric components constituting individual layers of the composite film merge at their boundaries within the die to form a single composite structure which is then extruded from a common die orifice in the form of a tubular extrudate.
  • the composite films of this invention are stretched to orient the substrate layer thereof, orientation being effected at a temperature (e.g. 145-165°C for a propylene homopolymer substrate) at which substantially insignificant orientation of the lower melting copolymer surface layer is achieved.
  • Orientation may be effected uniaxially, by stretching the film in one direction, or biaxially, by stretching the film in each of two mutually perpendicular directions in the plane of the film, and the biaxial orientation may be balanced or unbalanced, for example with the higher degree of orientation of an unbalanced film in a preferred direction - usually the transverse direction.
  • the polyolefin substrate material and the heat-sealable propylene-ethylene copolymer layer are coextruded in the form of a composite tube which is subsequently quenched, reheated, and then expanded by internal gas pressure to induce transverse orientation, and withdrawn at a rate greater than that at which it is extruded to stretch and orient it in the longitudinal direction.
  • a flat, copolymer-coated film may be oriented by simultaneous or sequential stretching in each of two mutually perpendicular directions by means of a stenter, or by a combination of draw rolls and a stenter.
  • the degree to which the film is stretched depends to some extent on the ultimate use for which the film is intended, but for a polypropylene-based packaging film we find that satisfactory tensile and other properties are developed when the film is stretched to between three and ten, preferably, seven, times its original dimensions in each of the transverse and longitudinal directions.
  • the polymeric film After stretching, the polymeric film is normally "heat-set", while restrained against shrinkage or even maintained at constant dimensions, at a temperature above the glass transition temperature of the polymer and below its melting point.
  • the optimum heat-setting temperature can readily be established by simple experimentation, and for a polypropylene substrate, "heat-setting” is conveniently effected at temperatures in the range of from 100°C to 170°C.
  • Heat-setting may be effected by conventional techniques - for example by means of a stenter system, or by a system of one or more heated rollers as disclosed, for example, in British patent 1 124 886.
  • the film may be subjected to a constrained heat treatment of the kind described in European patent publication 23776 A1.
  • Composite films in accordance with the present invention may be prepared in a range of thicknesses governed primarily by the ultimate application for which a particular film is to be employed. Films, having a total thickness in a range extending from 2.5 to 100 um are of general utility, but for packaging applications we prefer to employ film of from about 10 to 50 um in total thickness.
  • the ratio of substrate to propylene-ethylene copolymer layer thickness may vary within a wide range, although we prefer that the thickness of the copolymer layer(s) should not be less than 0.2% (preferably 0.5%), nor greater than 50% of that of the substrate.
  • the thickness of the or each propylene-ethylene copolymer layer should be at least 0.05 pm and preferably should not greatly exceed about 2.0 um, a particularly suitable range of thickness being from 0.3 to 0.9 um.
  • both of the substrate surfaces may be provided with a propylene-ethylene copolymer heat-sealable layer, and the thicknesses of the two heat-sealable layers may be the same or different.
  • a substrate film of 25 ⁇ m thickness is conveniently provided with a propylene-ethylene copolymer layer of 0.9 pm thickness on one surface and with a propylene-ethylene copolymer layer of 0.6 um thickness on the other surface.
  • one surface of the substrate may be uncoated, or may be coated with a layer of a different composition depending on the properties required of the film for a particular application.
  • a surface of a multiple-layer film according to the present invention may be subjected to a chemical or physical surface-modifying treatment, a preferred treatment, because of its simplicity and effectiveness, being to subject the film surface to a high voltage electrical stress accompanied by corona discharge.
  • the seal strength of multiple-layer films according to the present invention may be improved by incorporating into the substrate layer a portion of scrap polymeric material, both substrate and heat-sealable layer(s), reclaimed from a previously produced multiple-layer film made according to the invention.
  • the reclaimed material constitutes from 25 to 50%, preferably from 30 to 45%, by weight of the substrate layer, but reclaim levels within an extensive range on either side of these values can be tolerated.
  • One or more of the layers of the composite films of the present invention may conveniently contain any of the additives conventionally employed in the manufacture of thermoplastic films.
  • additives such as dyes, pigments, lubricants, anti-static agents, anti-oxidants, anti-blocking agents, surface-active agents, stiffening aids, slip aids, gloss-improvers, prodegradants, and ultra-violet light stabilisers may be employed.
  • additives such as dyes, pigments, lubricants, anti-static agents, anti-oxidants, anti-blocking agents, surface-active agents, stiffening aids, slip aids, gloss-improvers, prodegradants, and ultra-violet light stabilisers may be employed.
  • such of the aforementioned additives as may be required - particularly an anti-static system, may be applied directly to a surface of the film, preferably prior to orientation - for example by a wash-coating technique.
  • Composite films prepared in accordance with the present invention are heat-sealable at comparatively low temperatures, for example at temperatures of the order of 120°C and lower, to provide a strong, hermetic seal.
  • the films exhibit good scuff resistance and desirable optical characteristics.
  • the films are self-supporting, i.e. capable of an independent existence in the absence of a supporting substrate, and are of particular utility as packaging films.
  • the hot heat-seal strength rating of a film according to the present invention is determined by means of a calibrated strip of spring steel of approximately 25 mm width and 400 mm length. Calibration of the spring steel strip is effected by folding the strip over upon itself about its mid-point, somewhat in the form of a "C" with elongated limbs, and gradually applying an increasing load in the form of weights positioned on the uppermost limb adjacent the free end thereof until the free ends of the spring just make contact with each other. If, for example, the required loading of the selected spring is 100 grammes, the spring is rated as a "100 gramme spring".
  • the latter is maintained under manual compression so that the free ends of the spring strip remain in contact until the opposed surfaces of the film strip are sealed together between the heated jaws of a Sentinel (Registered Trade Mark) Heat Sealer (Model No. 12AS), the free ends of the spring strip being positioned outside but immediately adjacent the edges of the sealing jaws.
  • the depth "y" of the jaws, aligned parallel to the longitudinal axis of the film strip, is 25 mm, so that a square heat-seal of side 25 mm is formed between the opposed surfaces of the film strip.
  • the "cold" heat-seal strength of the film is determined after the seal has cooled to ambient temperature, and the full potential strength of the seal has developed.
  • two strips of a multiple-layer film having at least one heat-sealable surface layer are placed with the heat-sealable surfaces in contact with each other, and the ends of the strips sealed together between the jaws of a Sentinel Heat Sealer, Model No. 12AS, only one jaw of the unit being heated.
  • the strength of the seal is measured by cutting from the sealed-together strips of film, which have been allowed to cool to ambient temperature, a strip 25 mm wide and some 100 mm long, the heat seal extending across the entire width of the strip and having an area of some 25 x 25 mm.
  • the unsealed ends of the strip are then attached respectively to a dynamometer and a gripping surface, a load is applied to the gripping surface, and the load required to separate the strips in the sealed area, at a rate of 30.5 cms per minute, is recorded by the dynamometer, and expressed as a seal strength of x g/25 mm, where x is the load in grammes.
  • the scratch resistance of a film according to the invention is determined as follows. A sample of the film is spread, propylene-ethylene copolymer side up, on the bottom of a box (300 x 300 x 70 mm) lined with zinc sheet and polyethylene terephthalate chips (200 g) of length 5 mm and diameter 2 mm are added. The test box is placed in a vibration tester and vibrated up and down at ambient temperature (23°C) at 1100 cycles per minute. The chips in the box are fluidised by the vibration and damage the surface of the film sample in the bottom of the box. After shaking for 30 minutes the haze (Hi) of the sample is measured and compared with the value (Ho) before the scratching treatment (ASTM D ⁇ 1003 ⁇ 61). The result is expressed as a normalised scratch value: (Hi-Ho)/Ho.
  • the quoted blocking resistance represents the shearing force required to peel apart on a tensile tester film samples (30 x 400 mm) overlapping by 40 mm and left under a load of 35 g/cm 2 at 40°C and 90% Relative Humidity for 24 hours.
  • the propylene-ethylene copolymer had a degree of randomness, as hereinbefore defined, of 2.8, a powder melt flow index (ASTM/D1238 ⁇ 65T ⁇ condition N) of 42, and a principal melting temperature peak, measured as hereinbefore described, of 136°C.
  • the coated polypropylene tube was cooled by passage over a mandrel within the tube, and externally quenched by passage through a water bath surrounding the mandrel, heated to stretching temperature, expanded by internal gas pressure, and withdrawn from the expansion zone at a rate greater than that at which it was fed thereto, so that the tube was stretched to seven times its original dimensions in both the direction of extrusion and in a direction transverse thereto.
  • the stretched tubular film was then opened out to form flat film which was subsequently heat-set at a temperature of about 130°C on a matt-surfaced roller heat-setter of the kind described in British Patent 1 124886.
  • Discharge treatment of the heat-set film was effected by a single aluminium rod electrode extending across the entire width of the film, and connected to a Sherman GT60, 6 kilowatts, solid state corona treater, operating at 3 amps.
  • the thickness of the propylene-ethylene random copolymer layer on each surface of the resultant film was 0.6 pm, the substrate having a thickness of about 25 um.
  • the hot seal strength of the resultant seals was determined, as hereinbefore described, using a steel strip spring rated at 150 grammes.
  • Examples 9 and 10 The film-forming procedure of Examples 1 to 8 was repeated save that the external surface layers of the triple layer film were formed respectively from a gas phase (Examples 9 and 10) and diluent phase (Examples 11 to 13) propylene-ethylene copolymer having the characteristics described in the following Table.
  • the tabulated film characteristics were assessed according to the hereinbefore described test methods.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Claims (10)

1. Film à plusieurs couches comprenant une couche de substrat en polyoléfine portant sur au moins une de ses faces une couche thermosoudable d'un copolymére propylène-éthylène différent de la polyoléfine de la couche de substrat, dans lequel la couche de substrat comprend un polymère ou copolymère d'une alpha-oléfine dont la molécule compte 2 à 6 atomes de carbone et la ou les couches de surface thermosoudables comprennent un copolymère statistique de propylène avec plus de 4% et jusqu'à 10%, du poids du copolymère, d'éthylène, caractérisé en ce que le copolymère propylène-éthylène thermosoudable a un degré de statisticité supérieur à 2,5.
2. Film à plusieurs couches suivant la revendication 1, caractérisé en ce que la couche de substrat comprend un homopolymère de propylène.
3. Film à plusieurs couches suivant la revendication 1 ou 2, caractérisé en ce que le copolymère formant au moins une couche de surface contient 4,25 à 8,0% en poids d'éthylène, sur base du poids du copolymère.
4. Film à plusieurs couches suivant l'une quelconque des revendications précédentes, caractérisé en ce que le degré de statisticité du copolymère propylène-éthylène est de 4,0 à 6,5.
5. Film à plusieurs couches suivant l'une quelconque des revendications précédentes, caractérisé en ce que le copolymère propylène/éthylène a un indice de fluidité à l'état fondu inférieur à 75 g par 10 minutes.
6. Film à plusieurs couches suivant l'une quelconque des revendications précédentes, caractérisé en ce que le copolymère propylène/éthylène a un pic de température de fusion principal inférieur à 150°C.
7. Film à plusieurs couches suivant l'une quelconque des revendications précédentes, caractérisé en ce que le copolymère propylène/éthylène est formé par un procédé de copolymérisation en phase gazeuse.
8. Film à plusieurs couches suivant l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins la couche de substrat est orientée biaxialement.
9. Procédé pour produire un film à plusieurs couches comprenant une couche de substrat en polyoléfine portant sur au moins une de ses faces une couche thermosoudable d'un copolymère propylène-éthylène différent de la plyoléfine de la couche de substrat, en formant une couche de substrat comprenant un polymère ou copolymère d'une alpha-oléfine dont la molécule compte 2 à 6 atomes de carbone et en formant, sur au moins une face de celle-ci, une couche thermosoudable comprenant un copolymère statistique de propylène avec plus de 4 et jusqu'à 10%, du poids du copolymère, d'éthylène, caractérisé en ce que le copolymère propylène-éthylène thermosoudable a un degré de statisticité supérieur à 2,5.
10. Procédé suivant la revendication 9, caractérisé par la coextrusion simultanée du substrat et de la ou des couches de surface thermosoudables.
EP82300934A 1981-03-19 1982-02-23 Film composite thermo-soudable Expired EP0061238B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT82300934T ATE13643T1 (de) 1981-03-19 1982-02-23 Mehrschichtiger hitzeschweissbarer film.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8108702 1981-03-19
GB8108702 1981-03-19

Publications (2)

Publication Number Publication Date
EP0061238A1 EP0061238A1 (fr) 1982-09-29
EP0061238B1 true EP0061238B1 (fr) 1985-06-05

Family

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Family Applications (1)

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EP82300934A Expired EP0061238B1 (fr) 1981-03-19 1982-02-23 Film composite thermo-soudable

Country Status (10)

Country Link
US (1) US4384024A (fr)
EP (1) EP0061238B1 (fr)
JP (1) JPS57210852A (fr)
AT (1) ATE13643T1 (fr)
AU (1) AU550566B2 (fr)
BR (1) BR8201504A (fr)
CA (1) CA1169216A (fr)
DE (1) DE3263979D1 (fr)
NZ (1) NZ199881A (fr)
ZA (1) ZA821420B (fr)

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US6075179A (en) 1994-12-20 2000-06-13 Kimberly-Clark Worldwide, Inc. Low gauge films and film/nonwoven laminates
US6653523B1 (en) 1994-12-20 2003-11-25 Kimberly-Clark Worldwide, Inc. Low gauge films and film/nonwoven laminates
WO2012050661A1 (fr) 2010-10-15 2012-04-19 Exxonmobil Chemical Patents Inc. Procédés pour former des mélanges de polyoléfine et de modifieur de résine

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JPS6124449A (ja) * 1984-07-13 1986-02-03 住友化学工業株式会社 延伸複合ポリプロピレンフイルム
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DE3431364A1 (de) * 1984-08-25 1986-02-27 Alkor GmbH Kunststoffe, 8000 München Heisssiegelbare, flexible verbundfolie sowie verfahren zu deren herstellung
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EP0336024A1 (fr) * 1988-03-29 1989-10-11 Mobil Oil Corporation Pellicule multicouche soudable à chaud et son procédé de fabrication
CA2003882C (fr) 1988-12-19 1997-01-07 Edwin Rogers Smith Terpolymere de polyethylene de tres faible densite thermoretrecissable
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DE3940197A1 (de) * 1989-12-05 1991-06-06 Hoechst Ag Beidseitig siegelbare, biaxial orientierte polyolefin-mehrschichtfolie, ihre herstellung und ihre vewendung
DE4038935A1 (de) * 1990-12-06 1992-06-11 Hoechst Ag Beidseitig siegelbare, biaxial orientierte polyolefinmehrschichtfolie mit erhoehtem schrumpf und verbesserten barriereeigenschaften
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ATE142681T1 (de) * 1992-03-03 1996-09-15 Exxon Chemical Patents Inc Heissversiegelter, sterilisierbarer behälter aus folien aus statistischem copolymer mit hohem aethylengehalt und verfahren
US6309736B1 (en) 1994-12-20 2001-10-30 Kimberly-Clark Worldwide, Inc. Low gauge films and film/nonwoven laminates
US5922471A (en) * 1996-03-04 1999-07-13 Union Carbide Chemicals & Plastics Technology Corporation Metallizable polypropylene random copolymer compositions
US5879341A (en) * 1996-03-29 1999-03-09 Kimberly-Clark Worldwide, Inc. Absorbent article having a breathability gradient
US5843056A (en) * 1996-06-21 1998-12-01 Kimberly-Clark Worldwide, Inc. Absorbent article having a composite breathable backsheet
US5888648A (en) * 1996-09-12 1999-03-30 Mobil Oil Corporation Multi-layer hermetically sealable film and method of making same
US6689857B1 (en) 1996-10-03 2004-02-10 Exxonmobil Oil Corporation High density polyethylene film with high biaxial orientation
US6111163A (en) * 1996-12-27 2000-08-29 Kimberly-Clark Worldwide, Inc. Elastomeric film and method for making the same
US6037281A (en) * 1996-12-27 2000-03-14 Kimberly-Clark Worldwide, Inc. Cloth-like, liquid-impervious, breathable composite barrier fabric
US6015764A (en) * 1996-12-27 2000-01-18 Kimberly-Clark Worldwide, Inc. Microporous elastomeric film/nonwoven breathable laminate and method for making the same
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KR101096846B1 (ko) * 2004-03-26 2011-12-22 토요 보세키 가부시기가이샤 열 밀봉성 폴리프로필렌계 수지 적층 필름 및 포장체
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Publication number Priority date Publication date Assignee Title
US6075179A (en) 1994-12-20 2000-06-13 Kimberly-Clark Worldwide, Inc. Low gauge films and film/nonwoven laminates
US6653523B1 (en) 1994-12-20 2003-11-25 Kimberly-Clark Worldwide, Inc. Low gauge films and film/nonwoven laminates
WO2012050661A1 (fr) 2010-10-15 2012-04-19 Exxonmobil Chemical Patents Inc. Procédés pour former des mélanges de polyoléfine et de modifieur de résine

Also Published As

Publication number Publication date
BR8201504A (pt) 1983-02-01
AU8113982A (en) 1983-09-22
CA1169216A (fr) 1984-06-19
NZ199881A (en) 1985-03-20
ZA821420B (en) 1983-01-26
ATE13643T1 (de) 1985-06-15
DE3263979D1 (en) 1985-07-11
EP0061238A1 (fr) 1982-09-29
US4384024A (en) 1983-05-17
JPS57210852A (en) 1982-12-24
AU550566B2 (en) 1986-03-27

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