EP0056107B1 - Zylinderkopf für eine Brennkraftmaschine - Google Patents
Zylinderkopf für eine Brennkraftmaschine Download PDFInfo
- Publication number
- EP0056107B1 EP0056107B1 EP81109612A EP81109612A EP0056107B1 EP 0056107 B1 EP0056107 B1 EP 0056107B1 EP 81109612 A EP81109612 A EP 81109612A EP 81109612 A EP81109612 A EP 81109612A EP 0056107 B1 EP0056107 B1 EP 0056107B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder head
- inserts
- combustion chamber
- insert
- sealing surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 229910000838 Al alloy Inorganic materials 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000010894 electron beam technology Methods 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 2
- 230000006698 induction Effects 0.000 claims 2
- 239000002994 raw material Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 230000035939 shock Effects 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004881 precipitation hardening Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/24—Cylinder heads
- F02F1/26—Cylinder heads having cooling means
- F02F1/36—Cylinder heads having cooling means for liquid cooling
- F02F1/38—Cylinder heads having cooling means for liquid cooling the cylinder heads being of overhead valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/24—Cylinder heads
- F02F2001/244—Arrangement of valve stems in cylinder heads
- F02F2001/245—Arrangement of valve stems in cylinder heads the valve stems being orientated at an angle with the cylinder axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/24—Cylinder heads
- F02F2001/248—Methods for avoiding thermal stress-induced cracks in the zone between valve seat openings
Definitions
- the invention relates to a cylinder head made of an aluminum alloy for an internal combustion engine with at least one surface serving as the combustion chamber floor, which has at least two openings for gas exchange valves and at least one bore for an injection nozzle and / or ignition aid, and also with a sealing surface delimiting the combustion chamber floor.
- the stress on the cylinder head of an internal combustion engine in the area of the combustion chamber floor and in the area of the sealing surface between the cylinder head and the cylinder tube places two essential demands on the material.
- the material of the bridge section between the gas exchange valves should have a high ductility (thermal shock resistance) and the sealing surface between the cylinder head and the cylinder barrel should have a high residual hardness at elevated temperatures as well as high resistance to plastic deformation at high temperatures (pressure creep resistance).
- the steel sheet insert and the cylinder head have different thermal expansion. Overall, this can lead to the situation becoming looser, which can result in serious damage.
- Another significant disadvantage of the known steel sheet insert is that the cast aluminum alloy can only be treated to a small extent with metal additives which increase the thermal shock resistance of the cast aluminum material. This is due in particular to the fact that, due to the loose connection of the steel sheet insert mentioned above, this insert has a notch effect which results in an increased tendency for the cylinder head to crack in the area of the insert.
- combustion chamber floor area located between the gas exchange valves and the bore for the injection nozzle and / or ignition aid, on the one hand, and the sealing surface area delimiting the combustion chamber, on the other hand are each provided with an insert made of dispersion-hardened sintered aluminum.
- an insert made of dispersion-hardened sintered aluminum it can be achieved with the cylinder head according to the invention that the insert and the cast aluminum alloy form an intimate bond in which aluminum is made from the sintered aluminum insert the light metal alloy diffuses. This occurs, for example, when this insert is cast around, or, if the insert is to be mechanically introduced into the cylinder head, during a heat treatment as part of a curing process.
- the cast aluminum alloy of the cylinder head and the dispersion-hardened sintered aluminum inserts have approximately the same coefficient of thermal expansion, so that thermal stresses are largely avoided even when exposed to very high temperatures and there is therefore no risk of falling out with a dispersion-hardened sintered aluminum insert. Due to this intimate bond, a notch effect cannot be assured from the dispersion-hardened sintered aluminum insert, so that these inserts can also be provided for cylinder heads which are made from heat-resistant aluminum alloys treated with metal additives.
- the good heat resistance properties e.g. tensile strength, hardness
- the good heat resistance properties e.g. tensile strength, hardness
- dispersion-hardened sintered aluminum or of sintered aluminum powder are known in principle (Lueger, Lexikon dertechnik, 4th edition, pp. 572, 637; Aluminum-Taschenbuch, 14th edition, publisher: Aluminum -Zentrale, Düsseldorf, p. 153).
- sintered aluminum powder has already been used to improve the heat resistance of light metal pistons (US-A-3065073).
- the sintered aluminum parts are preferably cast into the cylinder head.
- the sintered aluminum inserts can also be pressed into the cylinder head and mechanically anchored there.
- Another option for connecting the components is welding by means of electron beam, laser beam or other welding techniques.
- the dispersoids of the sintered aluminum inserts are preferably adapted to the respective material requirements in the sealing surface area or valve land area. Due to the presence of the inserts according to the invention, the cylinder head itself can be made of a less heat-resistant and therefore more castable aluminum alloy than known high-temperature-resistant aluminum alloys for light metal cylinder heads (e.g. HID RR 350), which do not need to be aged. In addition to the casting advantages that simplify processing, such less heat-resistant aluminum alloys also offer the advantage of lower material costs.
- 1 denotes the cylinder head
- 2 the openings for the gas exchange valves
- 3 the bore for an injection nozzle.
- Inserts 5 and 6 made of dispersion-hardened sintered aluminum are provided in the sealing surface and in the web section.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT81109612T ATE13457T1 (de) | 1981-01-13 | 1981-11-11 | Zylinderkopf fuer eine brennkraftmaschine. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3100755 | 1981-01-13 | ||
| DE19813100755 DE3100755A1 (de) | 1981-01-13 | 1981-01-13 | Zylinderkopf fuer eine brennkraftmaschine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0056107A1 EP0056107A1 (de) | 1982-07-21 |
| EP0056107B1 true EP0056107B1 (de) | 1985-05-22 |
Family
ID=6122501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81109612A Expired EP0056107B1 (de) | 1981-01-13 | 1981-11-11 | Zylinderkopf für eine Brennkraftmaschine |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4487175A (cg-RX-API-DMAC7.html) |
| EP (1) | EP0056107B1 (cg-RX-API-DMAC7.html) |
| AT (1) | ATE13457T1 (cg-RX-API-DMAC7.html) |
| CA (1) | CA1196537A (cg-RX-API-DMAC7.html) |
| DE (2) | DE3100755A1 (cg-RX-API-DMAC7.html) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3327168A1 (de) * | 1983-07-28 | 1985-02-07 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Zylinderkopf aus einem eisenwerkstoff |
| FR2606707B1 (fr) * | 1986-11-18 | 1989-05-05 | Renault | Structure metallique composite resistante a la fatigue thermique |
| IT1232718B (it) * | 1989-04-13 | 1992-03-04 | Fiat Auto Spa | Procedimento per realizzare i cosidetti piatti-fiamma di teste per motori a combustione interna e relativo prodotto |
| DE4124811C1 (cg-RX-API-DMAC7.html) * | 1991-07-26 | 1992-08-06 | Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De | |
| DE4141437C1 (en) * | 1991-12-16 | 1992-12-03 | Volkswagen Ag, 3180 Wolfsburg, De | Light metal cylinder head for internal combustion engine - mfd. using mandrel with characteristics of aluminium@-silicon@-magnesium@ casting |
| DE4328619C2 (de) * | 1993-08-26 | 1995-08-10 | Peak Werkstoff Gmbh | Partiell verstärktes Al-Gußbauteil und Verfahren zu dessen Herstellung |
| US6443211B1 (en) * | 1999-08-31 | 2002-09-03 | Cummins Inc. | Mettallurgical bonding of inserts having multi-layered coatings within metal castings |
| DE10133757A1 (de) | 2001-07-11 | 2003-02-13 | Mahle Ventiltrieb Gmbh | Einsatz als Bodenbereich eines Zylinderkopfes |
| JP5101838B2 (ja) * | 2006-05-16 | 2012-12-19 | ヤンマー株式会社 | 金属部材の表面硬化方法 |
| AT502971B1 (de) * | 2006-12-07 | 2008-05-15 | Avl List Gmbh | Zylinderkopf für eine brennkraftmaschine |
| EP2024116B1 (de) | 2006-05-26 | 2011-11-02 | AVL List GmbH | Zylinderkopf für eine brennkraftmaschine |
| US8485243B2 (en) | 2007-03-30 | 2013-07-16 | Caterpillar Inc. | Method for casting a component |
| US20080241579A1 (en) * | 2007-03-30 | 2008-10-02 | Caterpillar Inc. | Method for casting a component |
| US8672018B2 (en) * | 2012-08-20 | 2014-03-18 | GM Global Technology Operations LLC | Cylinder head and method |
| WO2017082846A1 (en) | 2015-11-11 | 2017-05-18 | Ford Otomotiv Sanayi A. S. | Multi-piece cylinder head |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2904940A1 (de) * | 1979-02-09 | 1980-08-21 | Kloeckner Humboldt Deutz Ag | Leichtmetallzylinderkopf fuer eine ventilgesteuerte brennkraftmaschine |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE837467C (de) * | 1946-07-17 | 1952-04-28 | Aluminium Ind Ag | Verfahren zur Herstellung von Leichtmetallkoerpern |
| FR992440A (fr) * | 1948-08-16 | 1951-10-18 | Alliance Europ | Perfectionnements apportés aux moteurs à combustion interne |
| US3065073A (en) * | 1958-06-09 | 1962-11-20 | Aluminium Ind Ag | Method for producing composite bodies of aluminum and sintered aluminum powder |
| DE1426122A1 (de) * | 1960-05-27 | 1969-03-27 | Spencer Boyd L | Einrichtungen an Zylinderbloecken von Verbrennungskraftmaschinen |
| GB1079804A (en) * | 1964-09-07 | 1967-08-16 | Mitsubishi Heavy Ind Ltd | A method of minimising cracking of component members of internal combustion engines at locations thereof which are subjected to locally concentrated breaking stresses |
| US3316888A (en) * | 1965-01-15 | 1967-05-02 | Continental Aviat & Eng Corp | Cylinder head construction |
| DE2059219A1 (de) * | 1970-12-02 | 1972-06-08 | Kloeckner Humboldt Deutz Ag | Leichtmetallzylinderkopf |
| DE2061930C2 (de) * | 1970-12-16 | 1983-10-20 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Leichtmetallzylinderkopf für luftgekühlte Hubkolbenbrennkraftmaschinen |
| US3830209A (en) * | 1973-03-05 | 1974-08-20 | Robert Jones | Cylinder head and method of reconstructing same |
| JPS54141209U (cg-RX-API-DMAC7.html) * | 1978-03-27 | 1979-10-01 | ||
| DE2832691A1 (de) * | 1978-07-26 | 1980-02-07 | Spencer Heads Inc | Einsatz fuer die zuendflaeche an einem zylinderkopf eines verbrennungsmotors |
| SU731013A1 (ru) * | 1978-08-14 | 1980-04-30 | Владимирский политехнический институт | Головка цилиндра дл двигател внутреннего сгорани |
| DE2838797A1 (de) * | 1978-09-06 | 1980-04-10 | Kloeckner Humboldt Deutz Ag | Leichtmetallzylinderkopf |
| SE433376B (sv) * | 1979-10-22 | 1984-05-21 | Saab Scania Ab | Kolvmotor med vermeisolerat forbrenningsrum |
-
1981
- 1981-01-13 DE DE19813100755 patent/DE3100755A1/de active Granted
- 1981-11-11 DE DE8181109612T patent/DE3170643D1/de not_active Expired
- 1981-11-11 AT AT81109612T patent/ATE13457T1/de not_active IP Right Cessation
- 1981-11-11 EP EP81109612A patent/EP0056107B1/de not_active Expired
- 1981-12-16 CA CA000392429A patent/CA1196537A/en not_active Expired
-
1982
- 1982-01-08 US US06/338,057 patent/US4487175A/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2904940A1 (de) * | 1979-02-09 | 1980-08-21 | Kloeckner Humboldt Deutz Ag | Leichtmetallzylinderkopf fuer eine ventilgesteuerte brennkraftmaschine |
Non-Patent Citations (1)
| Title |
|---|
| Lueger, Lexikon der Technik, Band 3: Werkstoffe und Werkstoffprüfung; Aluminium Taschenbuch * |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE13457T1 (de) | 1985-06-15 |
| DE3100755A1 (de) | 1982-09-02 |
| DE3100755C2 (cg-RX-API-DMAC7.html) | 1989-02-23 |
| US4487175A (en) | 1984-12-11 |
| EP0056107A1 (de) | 1982-07-21 |
| DE3170643D1 (en) | 1985-06-27 |
| CA1196537A (en) | 1985-11-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17P | Request for examination filed |
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| AK | Designated contracting states |
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| ITF | It: translation for a ep patent filed | ||
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