EP0054907B1 - Method for producing a fine weakened tear line on paper and apparatus for its production - Google Patents

Method for producing a fine weakened tear line on paper and apparatus for its production Download PDF

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Publication number
EP0054907B1
EP0054907B1 EP81110508A EP81110508A EP0054907B1 EP 0054907 B1 EP0054907 B1 EP 0054907B1 EP 81110508 A EP81110508 A EP 81110508A EP 81110508 A EP81110508 A EP 81110508A EP 0054907 B1 EP0054907 B1 EP 0054907B1
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EP
European Patent Office
Prior art keywords
paper
liquid
line
fine
weakening
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP81110508A
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German (de)
French (fr)
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EP0054907A2 (en
EP0054907A3 (en
Inventor
Hisao Kai
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Asahi Kasei Corp
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Asahi Kasei Kogyo KK
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Publication of EP0054907A2 publication Critical patent/EP0054907A2/en
Publication of EP0054907A3 publication Critical patent/EP0054907A3/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/02Chemical or biochemical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/002Precutting and tensioning or breaking
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/006Making patterned paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0092Post-treated paper
    • D21H5/0095Post-treated paper with means capable of destructing or weakening the paper structure, e.g. cellulose decomposing agents

Definitions

  • This invention relates to a method for producing a fine weakened tear line in a paper according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 24.
  • US-A-4 228 634 discloses a method for treating paper to produce a readily separable fine weakened line by causing a paper-weakening liquid to be seeped in a fine line into the paper with the aid of liquid supply means, thereby chemically degrading the portion of cellulose of paper falling under the area of said fine line with said liquid. This disclosure constitutes the nearest prior art for claim 1.
  • DE-A-1 560 145 discloses a method for separating any required contour from strips of cloth comprised of cellulose, by applying a paste composed of an acid, a thickener and water, and designed to degrade the cellulose and produce a cloth from which the contour can be removed by light physical effort.
  • DE-A-1 560 145 provides for application of the fluid on the printed side of the material (or, alternatively, for plush material, exclusively on the reverse), i.e. to one surface, to produce a zone of chemically degraded cellulose underlying the fine line extending over the entire or part of the thickness of the paper.
  • the liquid contains a cellulose-degrading agent and water, the agent being sulphuric acid in a proportion 5-30%, a thickener also being present.
  • GB-A-615 882 describes the sub-division of woven fabrics using chemical means by printing stripes of a colour containing phosphoric acid. A combination of mechanical (cutting partially) and chemical means is also indicated.
  • the method according to the invention is characterized by the features as indicated in claim 1.
  • Advantageous embodiments are characterized by subclaims 2 to 23.
  • An apparatus according to the invention is characterized by claim 24.
  • a first embodiment of this method utilizes a line-printing plate which has an elongated liquid feed edge of a hard material thrust out in a straight line from the plate and effects the manufacture of the paper by simultaneously pressing the liquid feed edge of the line-printing plate against the paper along the line and transferring the liquid in a straight line from the liquid feed edge to the paper surface.
  • a second embodiment of this method makes use of a paper-incising pen which has a writing point communicate with the paper-weakening liquid formed of a cellulose-degradation agent and water and contained within a penholder through the medium of an exudation path formed of bubbles, capillaries, grooves, fiber bundles of non-woven fabric and bordering on the liquid and effects the manufacture of the paper by sliding the paper-incising pen on the paper along the line and causing the paper-weakening liquid to be transferred onto the paper surface and penetrated into the paper along the line.
  • the portion of the paper which falls in the fine line has a weakened fiber structure.
  • the paper can be torn freely along the line formed by means of the line-printing plate or the paper-incising pen.
  • the method for producing a fine weakened tear line in a paper involves causing a paper-weakening liquid formed of a cellulose-degrading agent and water to seep through the paper in the direction of its thickness along the line thereby chemically degrading the portion of cellulose of paper along the fine line, whereby the paper will be easily torn along the fine line.
  • Papers containing fine weakened tear lines which are produced by this method are useful as business forms, tickets, postage stamps, and paper containers which are required to possess tear lines.
  • the papers produced according to this method contain fine weakened tear lines obtained by chemically degrading the portions of fibers falling in the fine lines with the liquid containing a cellulose-degrading agent such as sulfuric acid. When necessary, therefore, these papers can be easily torn along the fine line with weak force.
  • fine weakened tear line as used in the present method shall mean the fine line formed in a given paper by causing the paper-weakening liquid to seep through the paper along the fine line in the direction of its thickness thereby chemically degrading the portion of cellulose of paper falling in the fine line, whereby the paper will be easily torn along the fine line with weak force.
  • paper is a sheet of entangled fibers with a sizing agent and other fillers deposited to fill out interstices between the fibers.
  • the strength of a given paper mainly depends on the strength of fibers, the length of fibers, and the condition of entanglement of fibers.
  • the weakening of the paper along the fine line has heretofore been accomplished by piercing a row of holes (perforations) through the paper along the line by some mechanical method.
  • this method forms a tear line in the paper for facilitating the tearing of paper by chemically degrading the portion of cellulose of paper falling in the fine line with a cellulose-degrading agent applied together with mechanical pressure to enhance its penetration.
  • FIG. 1 is an explanatory diagram illustrating the time-course change of the ease with which the treated paper is torn.
  • the curve A represents the effect of the physical force exerted on the paper by the writing point such as of a pen or the edge such as of a printing plate
  • the curve B the effect of water caused to seep through the paper
  • the curve C the effect of a cellulose-degrading agent similarly caused to seep through the paper.
  • the tear line formed as described above retains practically constant easiness of tearing along the course of time because the paper-weakening effect is the result of the combination of the quick effect of the water and the slow effect of the cellulose-degrading agent.
  • the excellence in its slow manifestation of the effect constitutes one of the salient advantages of the present method.
  • cellulose-degrading agents Various reactions are available for degrading or embrittling fibers in paper. Examples are hydrolysis, oxidation, esterification, mercerization, etherification, dissolution, irradiation with ultraviolet light, biochemical reaction by use of cellulose and other similar enzymes which have an effect on the cellulose of the paper. In the present method, substances which cause these reactions shall be referred to collectively as "cellulose-degrading agents.”
  • cellulose-degrading agents include hydrogen peroxide, potassium permanganate, potassium dichromate, nitric acid, hypochlorous acid, chlorous acid, perchloric acid, salts thereof, nitrogen peroxide, ozone, sulfuric acid, periodic acid, and salts thereof.
  • Preferred examples are sulfuric acid, potassium permanganate, and calcium chlorate.
  • hydrolyzing agents examples include inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid, organic acids such as formic acid and peracetic acid, acidic salts such as potassium hydrogen sulfate, sodium hydrogen sulfate, sodium hydrogen phosphate, and sodium hydrogen carbonate, and alkalis such as caustic soda and caustic potash.
  • inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid
  • organic acids such as formic acid and peracetic acid
  • acidic salts such as potassium hydrogen sulfate, sodium hydrogen sulfate, sodium hydrogen phosphate, and sodium hydrogen carbonate
  • alkalis such as caustic soda and caustic potash.
  • Preferred examples are sulfuric acid, phosphoric acid, formic acid, and peracetic acid.
  • the degradation of paper by the irradiation with ultraviolet light requires preliminary application of a sensitizer such as zinc oxide or titanium oxide to the paper.
  • the degradation of paper is limited to the mere application of an esterifying agent or oxidizing agent.
  • the portion of the paper affected by the reaction may be dissolved afterward by use of a solvent.
  • the cellulose-degrading agents which are advantageously used in the present invention are sulfuric acid, phosphoric acid, formic acid, and peracetic acid which are capable of causing some of the aforementioned reactions in combination.
  • sulfuric acid proves to be particularly desirable.
  • the reactions including hydrolysis, dissolution, esterification, and oxidation concurrently proceed in a complicated manner.
  • free sulfuric acid disappears before long.
  • the portion of cellulose which has been sulfurized induces the immediately adjoining portion of cellulose to be weakened. In this manner, the degradation of cellulose proceeds in the manner of a chain reaction, though limited locally.
  • the effective concentration of the cellulose-degrading agent cannot be fixed specifically because it is affected by various factors such as the method of application (inscription or printing), the number of lines, the depth of incision, the quality of paper, and the thickness of paper. Generally, however, this concentration is in the range of about 1 to 30 weight percent.
  • sulfuric acid is the most desirable.
  • the effective concentration is in the range of about 0.1 to 30 weight percent, preferably 1 to 10 weight percent. If the concentration is less than 0.1 weight percent, the effect of cellulose degradation is too feeble to permit desired tearing of paper. If the concentration exceeds 30 weight percent, the corrosion of machine and apparatus by the chemical reaction is so violent as to jeopardize the health of human beings. Particularly when the agent is applied by means of the pen, the concentration is desired to be lower than 10 weight percent to ensure absolute safety.
  • the paper-weakening liquid may be an aqueous solution which comprises the cellulose-degrading agent mentioned above and water.
  • This liquid is desired to contain additionally at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents.
  • the tackifier serves to retard the infusion of the liquid into the paper texture and, therefore, contributes to the slow manifestation of the cellulose-degrading effect.
  • the liquid when the liquid is applied by the conventional printing technique, the liquid is desired to possess viscosity approximating the viscosity of the printing ink adopted for the conventional technique.
  • the liquid may incorporate a suitable amount of a tackifier selected from among sodium polyacrylate, CMC (sodium carboxymethylcellulose, sodium starch glycolate, and methylcellulose.
  • a tackifier selected from among sodium polyacrylate, CMC (sodium carboxymethylcellulose, sodium starch glycolate, and methylcellulose.
  • CMC sodium carboxymethylcellulose
  • methylcellulose sodium starch glycolate
  • an acid solution may be suspended as a water-in-oil type emulsion in an ordinary stand oil or printing varnish with the aid of a surfactant.
  • an acidproof coloring matter or pigment incorporated in advance in the liquid enables the printed line to become conspicuous and facilitates the location of the line.
  • FIG. 2 is an explanatory diagram illustrating a paper 1 on which a fine weakened tear line 6 is applied to one side of the paper under mild pressure not so strong as to impart a notch to the surface. It is noted from the diagram that the paper-weakening liquid has penetrated through the paper surface to produce a portion 2 of heavily degraded cellulose and a portion 3 of feebly degraded cellulose encircling the former portion 2, with a portion 4 of undegraded cellulose remaining on the opposite side of the paper.
  • Figure 3 is an explanatory diagram illustrating a paper on which a fine weakened tear line 6 is applied to one side of the paper under powerful pressure enough to impart a notch 5 to the surface.
  • the paper-weakening liquid passes preferentially in the direction of the thickness of paper to the area of paper and produces a weakened tear line having a smaller width and a greater depth than otherwise.
  • the fine weakened tear line may be formed in a continuous straight, bent, or curved line. Otherwise, it may be formed in a discontinuous straight, bent, or curved line consisting of dots, dashes, or alternating dots and dashes.
  • the fine weakened tear line in the paper is desired to be formed with a colored liquid so as to facilitate the location of the produced line.
  • the coloration of the tear line may be accomplished by the method which consists in applying to the paper a paper-weakening liquid containing either a dyestuff or pigment from the beginning therein or the method which consists in having the position of the tear line indicated in color with a suitable mark before or after the paper-weakening liquid is applied to the paper.
  • FIG 4 and Figure 5 are explanatory diagrams illustrating how the papers respectively containing a straight and a curved fine weakened tear line 6 produced according to this method appear after they have been manually torn by ordinary means using feeble force.
  • the sharp torn edges of these papers serve evidence that the papers are both torn neatly along the weakened tear lines.
  • FIG 6 and Figure 7 are explanatory diagrams illustrating how the papers respectively containing a straight and a curved tear line 7 formed of perforations by the conventional mechanical technique appear after they have been torn with ordinary attention without impartment of any crease in the papers along the perforations.
  • the fronts of tear deviate from the directions of perforations and run in random directions to involve "deviation 9.”
  • the tearing should be performed with meticulous care or after impartment of a crease in the papers along the tear lines.
  • the torn edges of papers are not sharp because they inevitably contain ridges and grooves 8 alternately.
  • the front of tear tends to run in a random direction and involve the phenomenon of "deviation 9.”
  • the paper does not suit actual use.
  • the fine weakened tear line produced according to the present method is formed by only weakening the limited portion of the texture of paper exclusively in the direction of thickness. No completely severed portion occurs anywhere in the tear line of this paper.
  • this method it is made possible to effect a thorough degradation of the limited portion of texture of paper throughout the entire length of the tear line. Consequently, the otherwise possible occurrence of the deviation of the front of tear from the tear line which is ascribable to the interposition of absolutely unweakened portions can be precluded.
  • the portions to which the paper-weakening liquid is applied and the portions to which the liquid is not applied may be arranged alternately after the pattern of a dotted line to produce a tear line resembling the conventional tear line formed of perforations.
  • the fine weakened tear line can be formed by first breaking the resin layer under the pressure exerted by the line-printing plate or paper-incising pen and subsequently applying the paper-weakening liquid in the form of a fine line to the paper and allowing the liquid to seep through the portion of fibers of paper falling in the fine line.
  • the fine weakened tear lines, straight or otherwise, to be formed in papers of high strength or large thickness can be adjusted so as to ensure neat tearing and avoid deviation by suitably selecting the concentration of the paper-weakening liquid, the feed volume of the liquid, the magnitude of the pressure applied, etc.
  • the method therefore, suits the formation of curved tear lines and the formation of tear lines in papers of high strength better than the conventional method and notably enhances the easiness of paper tearing.
  • the cellulose-degrading agent such as, for example, sulfuric acid in the liquid reacts with the cellulose of paper to induce the phenomenon of combination, adsorption, or addition of cellulose, and the water in the liquid passes out through vaporization.
  • the weakened portion of paper no longer has any sulfuric acid to liberate.
  • this method utilizes a line-printing plate which has an elongated liquid feed edge of a hard material thrust out in a straight line from the plate and effects the manufacture of the paper by simultaneously pressing the liquid feed edge of the line-printing plate against the paper along the line and transferring the liquid in a straight line from the liquid feed edge to the paper surface.
  • the formation of the fine weakened tear line on the paper by the present invention is carried out by causing the liquid capable of chemically degrading the paper texture to pass in a fine line into the paper. And this operation is incorporated as one step in the printing process.
  • the objects sought by the ordinary printing technique are widely at variance with those sought by the operation for the formation of fine weakened tear lines according to this invention.
  • the conventional printing technique cannot be utilized in its unmodified form.
  • the formation of the fine weakened tear line on the paper is accomplished by first depressing the paper surface in the direction of the thickness of paper enough to break the surface and subsequently forcing the paper-weakening liquid to pass into the paper again in the direction of its thickness. For this reason, the line-printing plate has a liquid feed edge made of a hard material so as to enhance the magnitude of pressure applied to the paper surface.
  • the printing ink containing a large proportion of pigment or dyestuff is used in the smallest possible amount to produce a clear printed surface free from smearing and ensure effective shield and clear transfer of ink.
  • the pigment or dyestuff is used, it is at most expected to readily locate the fine weakened tear line formed on the paper. What is rather important is that the paper-weakening liquid should be thoroughly seeped through the paper in the direction of its thickness.
  • the amount of the paper-weakening liquid to be used per unit area of the paper is fairly large by the standard of the conventional printing operation.
  • the liquid feed edge has a finely coarsened surface so as to have the liquid amply retained in the recesses of the coarsened surface.
  • the protuberances of the coarsened surface inflict a mechanical damage to the paper in the direction of its thickness and the recesses release the liquid into the damaged paper surface. Consequently, the liquid passes into the paper in the direction of its thickness.
  • the line-printing plate to be used for the application of the liquid to the paper is so constructed that an elongated liquid feed edge of a hard material thrusts out in a straight line from the plate.
  • this line-printing plate can be formed of any of ordinary plates of rubber, polybutadiene, polyethylene, polypropylene, acryl resin, and vinylidene chloride invariably of conventional use which possess certain degree of resiliency. If the material to be selected happens to be susceptible to the action of an acid, the plate can be protected with an acid-proof coat.
  • the liquid feed edge of the plate is made of a material harder than the material of the plate such as, for example, metal, ceramic, rigid plastic, or a composite thereof.
  • the feed edge is obtained by molding such a material in the shape of a strip and embedding this strip in the aforementioned plate or otherwise attaching the strip fast to the plate.
  • the portion of the liquid feed edge which comes into contact with the paper surface has a width in the range of about 0.1 to 1.0 mm.
  • a linear material having any of various cross sections including circular, triangle, polyangular, starlike, and pseudocircular sections or a linear material formed by stranding a multiplicity of thin wires may be embedded partially in the plate, so that the unburied portion of the linear material will serve as a liquid supply edge.
  • the plate may be formed directly by preparing an acidproof metallic roll and causing a powder of hard inorganic substance to be attached fast in a fine line to the surface of the roll with the aid of an adhesive agent.
  • the paper-weakening liquid there is used an aqueous solution consisting of a cellulose-degrading agent and water or the same aqueous solution which additionally incorporates therein at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents.
  • the liquid contains a tackifier, since the tackifier serves to lower the speed of the passage of the liquid through the paper, it contributes to the slow manifestation of the cellulose-degrading effect of the liquid. Further, it enables the plate to retain a large amount of the paper-weakening liquid and permits the liquid to be transferred in a large amount to the paper surface.
  • Figure 8 represents a cross section of a plate 10 used in the method.
  • the plate is made of polypropylene.
  • a linear material 12 formed by stranding a multiplicity of fine stainless steel wires 11 is partially embedded so that one lateral side of the linear material 12 will protrude from the plate.
  • the protruding portion of the linear material is used as a liquid feed edge 13.
  • Figure 9 represents another embodiment of the liquid feed edge 13 which is made of a different material.
  • By 14 is denoted a bundle of cordlike fibers with fine particles of grindstone 15 attached fast to the surface thereof with an adhesive agent. This bundle is partially embedded in the plate so that a lateral side thereof may remain outside the plate and serve as the liquid feed edge 13.
  • Other linear materials usable for this purpose include those made of alumina, glass, mineral materials, and nylon containing particles of grindstone, for example.
  • FIG 10 is a schematic diagram illustrating the operation of the application of the paper-weakening liquid to the paper by use of a line-printing plate attached to a plate cylinder 20.
  • the paper-weakening liquid 16 a viscous aqueous solution prepared by dissolving 2 weight percent of sulfuric acid and 0.3 weight percent of methyl cellulose in water is used. This liquid is placed in a liquid reservoir 18 which has a scooping roll 17 immersed therein.
  • the application roll 19, the plate cylinder 20 incorporating the plate, and the impression cylinder 21 are sequentially held in rolling contact.
  • the scooping roll 17, the application roll 19, and the impression cylinder 21 are each coated with a suitable acidproofing material such as Teflon@.
  • By 22 is denoted a paper under treatment.
  • FIG 11 is an enlarged explanatory diagram illustrating the condition in which the linear material is brought into contact with the paper.
  • the viscous paper-weakening liquid 16 adheres to the surface of the roll 17.
  • the amount of the liquid 16 thus entrained on the surface of the scooping roll 17 is determined by the amount of the clearance inserted between the scooping roll 17 and the application roll 19 which are held in rolling contact with each other.
  • the paper-weakening liquid 16 which has adhered to the surface of the application roll 19 is transferred to the liquid feed edge 13 on the surface of the plate cylinder 20 and further transferred onto the paper 22 which is forwarded as held in contact with the surface of the impression cylinder 21.
  • the pressure of the rolls is fixed at a level such that a slight recess is formed on the surface of the paper 22.
  • the paper-weakening liquid adhering to the liquid feed edge 13 can be pushed into the paper texture.
  • the liquid is not spread out on the surface of the paper but is seeped into the paper in the direction of its thickness.
  • the liquid feed edge has a finely coarsened surface as illustrated in Figure 11, the paper-weakening liquid is retained in the recesses of the coarsened surface. Consequently, the liquid feed edge can transfer a large amount of the liquid to the paper surface in the direction of the thickness of paper. This method, therefore, proves to be highly convenient when the transfer of the liquid is made to a paper of large thickness, for example.
  • the method of application illustrated in Figure 12 is adopted.
  • the blanket roll 24 which contains a liquid impregnation layer 23 is rotated as immersed in the paper-weakening liquid 16 held in the liquid reservoir 18, the paper-weakening liquid 16 wets the liquid impregnation layer 23 and then adheres to the fine line 11 on the plate cylinder 20. Since the liquid feed edge 13 of the fine line 11 contains minute protuberances and recesses on its surface, the paper-weakening liquid 16 is retained in the recesses and then transferred forcibly into the paper 22.
  • the paper-weakening liquid described above When the application of the paper-weakening liquid described above is carried out on a writing paper of high quality, for example, a slight dent is formed on the surface of the paper. This dent is too slight to be discerned from the rear side of the paper. Since the loss of the strength of paper due to the application of the paper-weakening liquid is slight, the paper can be wound intact in a roll. When the paper is unrolled, cut to sheets of a fixed size and left standing for one month, the sheets of paper can be torn along the tear lines with slight force.
  • a powder of a solid inorganic substance such as alundum or grindstone may be directly applied with an adhesive agent in a fine line to a plate cylinder such as a chromium-plated metallic roll. Otherwise, a linear material mixed directly with an epoxy type adhesive agent may be formed in a fine line.
  • this method effects the formation of a tear line simply by placing the paper-weakening liquid under application of pressure on the paper.
  • This operation can be incorporated as one step in the printing process.
  • the step in the process is easy to manage.
  • the method therefore, permits high-speed mass treatment of paper and proves to be highly advantageous from the economic point of view.
  • the paper can be safely taken up in a roll.
  • a paper containing a tear line of perforations formed by the conventional mechanical method since the edges of the individual perforations protrude from the rear side of the paper, stress accumulates in the paper being wound up in a roll even to the extent of causing breakage of paper.
  • the conventional method finds it difficult for the paper to be rolled up safely in its longitudinal direction.
  • the paper produced by the method can be easily wound up in a roll in the longitudinal direction because of the absence of such stress.
  • the winding of the paper in a roll is an indispensable requirement for the high-speed processing of paper by a rotary press.
  • the paper treated by the method possesses a very stable, uniform quality.
  • the cutting edges of the blades used for the punching undergo heavy wear.
  • the sharpness of the cut edges of perforations formed by freshly ground blades and that of the cut edges of perforations formed by blades worn out so much as to require replacement are widely at variance.
  • the roll pressure is increased in proportion as the advance of the wear of cutting edges or blades in an effort to increase the number of cutting cycles of blades, the diameter of the perforations formed proportionally increases and the possibility of deviation of the front of cut from the tear line also increases. It is, therefore, difficult to produce perforations of constant quality.
  • papers containing fine weakened tear lines of constant quality can be produced by selecting the kind of paper, the concentration of the paper-weakening liquid, and the roll pressure.
  • the fine weakened tear line can be formed in a continuous line throughout the entire extent of the line along which the paper is expected to be torn. Otherwise, it can be formed in an intermittent pattern, i.e. a pattern wherein portions to which the liquid is applied and portions to which the liquid is not applied are alternately arranged in much the same way as the perforations formed by the conventional mechanical method.
  • the uncut portions intervening between the adjacent perforations offer great resistance to tearing and tend to induce the phenomenon of deviation:
  • the fine weakened tear line whether formed in a complicated curved pattern, permits neat tearing without the possibility of deviation.
  • the method notably facilitates the formation of a fine weakened tear line, straight or otherwise, in a paper of varying thickness and adds greatly to the easiness of tearing.
  • the method for the formation of fine weakened tear lines is one form of printing operation.
  • the paper-weakening liquid to be used therein additionally incorporates a pigment or coloring matter, the fine weakened tear lines produced on papers become readily discernible and, therefore, requires no additional treatment of the papers for the insertion of marks which aid in the location of tear lines.
  • perforations formed by a conventional mechanical method may be combined with perforations obtained by the present method so that the uncut portions intervening between the adjacent perforations will be weakened according to the method. Consequently, such thick papers can be neatly torn along the fine weakened tear lines.
  • Another means which is available for the manufacture of a paper according to the present method containing a fine weakened tear line makes use of a paper-incising pen and effects the manufacture of the paper by sliding the paper-incising pen on the paper along the line and causing the paper-weakening liquid to penetrate into the paper along that line.
  • the paper-incising pen to be used in this manual method has a writing point which communicates with the paper-weakening liquid formed of a cellulose-degrading agent and water and contained within a penholder through the medium of an exudation path formed of bubbles, capillaries, grooves, fiber bundles, or non-woven fabric and bordering on the liquid.
  • the paper-incising pen When this paper-incising pen is slid in a desired pattern on the paper, the water contained in the paper-weakening liquid swells the paper texture and, at the same time, the relatively hard and sharp writing point of the pen imparts a scratch to the freshly swelled portion of paper, with the result that the paper-weakening liquid will penetrate the paper in the direction of its thickness and give rise to a fine weakened tear line in the paper.
  • the paper containing the fine weakened tear line can be neatly torn with feeble force along this tear line either immediately after the incision of the line or when necessary.
  • writing point of the paper-incising pen is meant the very point of the nib of this pen which comes into direct contact with the paper surface at the time of incision.
  • the pen point is required to be of such construction that it normally restrains the flow of the paper-weakening liquid from the reservoir within the penholder until contact of the writing point with the paper surface, when it readily releases the flow of the liquid to the paper.
  • Any of the pen points generally used in normal writing utensils such as for example, glass pens, ceramic pens with porous tips, popular iron pen points with slits, and felt points of nylon, polyester and other fibers, non-woven fibers, and spongy substances can be effectively used as the pen point for the paper-incising pen.
  • the pen point is desired to be made of a hard material such as ceramic, rigid plastic, or acidproof metal, for example.
  • the felt pen made of non-woven fabric or fiber bundle may be made useful when it is hardened with a plastic paste or some other hydrophilic paste enough to inflict a scratch upon the freshly wetted paper surface.
  • the pen point for use in the present method is required to be provided with an exudation path which is interposed between the reservoir of the paper-weakening liquid and the writing point and is used for delivering the liquid in a suitable amount to the writing point.
  • this exudation path is formed of a metallic, ceramic, mineral, or plastic material of suitable hardness containing open cells, then the pen point may be formed by extending the exudation path and cutting the extended portion in the shape of a pen. If the pen point is made of a solid material of close texture, grooves may be formed on the periphery as found in a glass pen or a communication path may be formed along the axis.
  • the interstices between the individual fibrous threads serve advantageously as an exudation path.
  • a bundle of hollow fibers can also be used. Fine tubes of ceramic, mineral, plastic, or metallic substance are also useful.
  • the writing point of the pen is desired to be relatively thin.
  • the scratch inflicted upon the freshly wetted paper surface has a small width and the cut line formed in the paper is sharp.
  • the easiness of tearing is enhanced in proportion as the depth of the scratch thus inflicted upon the paper increases.
  • the magnitude of pressure applied by the unit area of the writing point increases with the decreasing thickness of the writing point. This means that efficient infliction of a deep scratch is obtained by amply decreasing the thickness of the writing point.
  • the diameter of the writing point is desired to fall in the range of about 0.05 to 1.0 mm, preferably about 0.2 to 0.5 mm.
  • the paper-incising pen for use in this method is required to provide a larger flow volume of the paper-weakening liquid than the ordinary writing utensils.
  • the covering effect matters very much.
  • Efforts are made to vest the writing utensil with an ability to provide continuous flow of the writing fluid in the least possible amount and permit the user to produce clear, even handwriting for a long time.
  • the pen is rather desired to provide ample flow of the liquid so that the liquid will penetrate the paper throughout the entire thickness of the paper.
  • the flow volume of the liquid should suffice for the purpose of the weakening of the portion of paper texture falling in the fine tear line.
  • the flow volume of the liquid for continuous scribing is desired to be not less than 0.2 g/100 m and not more than 1.4 g/100 m under the conditions that the scribing speed is 7 cm/sec, the scribing load is 200 g (equivalent to 1960 mN; N for Newtons), and the angle of the pen point with the paper surface is 65°.
  • This flow volume is equivalent to 1.2 to 8.4 times the flow volume per 100 m generally involved in the ordinary commercially available liquid marking pens.
  • Figure 13 is a longitudinal cross section of a paper-incising pen.
  • 25 is a pen point made of a porous aluminum oxide material containing open cells. In this pen point, the open cells constitute an exudation path.
  • the writing point 26 of the pen has as small a radius of carvature as 0.2 mm and is smoothly ground.
  • 27 is denoted a tube which is filled with an acidproof, swellable material 28 such as acrylic fibers and the paper-weakening liquid. One end of the tube is converged to form a socket for holding the pen point 25.
  • an aqueous solution containing 1 weight percent of CMC, 5 weight percent of sulfuric acid, and 0.01 weight percent of red coloring matter (acid red) is used as the paper-weakening liquid.
  • an air-vent plug for preventing leakage of the aqueous solution from the tube 27.
  • 30 is denoted a penholder, 31 a cap, and 32 a clip.
  • the paper-incising pen illustrated in Figure 13 has the paper-weakening liquid contained in the tube and stowed within the penholder.
  • the paper-weakening liquid may be contained directly in the penholder.
  • the pen may be so constructed that the writing point of the pen will be kept retracted within the penholder when the pen is not in use, and thrust out of the penholder when the pen is used. Otherwise, the pen may be in such a construction that the pen point will be kept within the penholder when not in use and removed from the penholder when put to use.
  • Figure 14 illustrates another typical paper-incising pen using a different pen point.
  • Denoted by 25 is a pen point made of a plastic material containing finely divided silicon carbide.
  • On the periphery of this pen point are formed grooves which provide communication between the writing point 26 and the base 33.
  • the grooves thus, constitute an exudation path 34.
  • the base 33 is encircled with a tube 27 and held fast at the leading end of the penholder.
  • Figure 15 illustrates a paper-incising pen in which the pen point and the writing point are both made of a felt of bundled fibers, or non-woven fibers.
  • the pen point and the writing point are rigidified by having their felt points squeezed with a reinforcement of metallic or rigid plastic substance or by having their felt points of non-woven fibers solidified with a resin and tightened with a reinforcement 35 of metallic substance.
  • the tube 27 and the pen point 25 are combined integrally.
  • the pen point 25 receives the supply of the paper-weakening liquid via the fine pores of fibers which draw the liquid by the phenomenon of capillarity.
  • an aqueous solution composed of a cellulose-degrading agent and water or the same aqueous solution additionally containing at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents is available.
  • the wetting agent is useful for the purpose of allowing the liquid to retain the paper in a moistened and swelled state.
  • the tackifier is useful for increasing the viscosity of the liquid.
  • the paper-incising pen resembles the ordinary writing utensil and, provides ready portability.
  • this pen may be encased together with an ordinary writing utensil in one penholder. At the time of use, the pen may be drawn out of the penholder to get the writing point ready for use on the paper. Because of the portability, the pen can be used at any time and place to make tear lines in papers.
  • the paper-incising pen has stable sharpness of cutting and retains this sharpness notably longer than the cutting blades.
  • the filler contained in the paper forms a cause for wearing the cutting edge of the blade.
  • the wear of the cutting edge is so heavy that the blade must be replaced after it has inserted a total of some tens of meters of cuts in papers.
  • the sharpness of cutting widely differs when the cutting edge has worn out to the verge of replacement and when the cutting edge has been freshly replaced.
  • the produced papers inevitably suffer from dispersion of quality.
  • the paper-incising pen used in the present method does not suffer from otherwise possible loss of the sharpness of cutting.
  • the pen can take crippings neatly from individual sheets of paper without fail under a fixed pressure of pen.
  • tear lines with scratches of controlled depths such that the papers containing them may be most effectively torn immediately after, several minutes after, or several days after the insertion of the tear lines.
  • the paper-incising pen can be obtained by simply substituting a rigid, slender pen point of high liquid-flowing property for the cutting blade, it can be mass produced very economically.
  • the papers were torn along the curved tear lines to test for the time-course change of tear strength.
  • the results of the test were as shown in Table 2.
  • the papers were those of JIS P3201 (writing grade A) having a thickness of 0.09 mm.
  • the tear lines incised on the papers were completely dried about 60 minutes after their application to the papers.
  • Viscous aqueous solutions were prepared as paper-weakening liquids containing a varying concentration of sulfuric acid (in the range of 0 to 30 weight percent), 0.3 weight percent of CMC, and 0.005 weight percent of benzidine orange as a coloring agent. With these liquids, lines were drawn on papers by the method illustrated in Figure 10.
  • the plate was obtained by applying finely divided silicon carbide 120 mesh in particle size in a fine line 0.4 mm in width with an epoxy resin adhesive to the surface of a polyester sheet having a thickness of 0.5 mm, so that the liquid feed edge acquired a finely coarsened surface containing alternating ridges protuberances and recesses.
  • This plate was applied to a plate cylinder.
  • the application of the liquid to papers was carried out under the conditions of printing speed 120 m/min. and liquid feed volume 0.5 g/m. of tear line.
  • the papers containing the applied tear lines were left standing for 30 minutes to dry the applied liquid. Then the papers were torn along the tear lines to test for tear strength and easiness of tearing.
  • the results were as shown in Table 3.

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Description

  • This invention relates to a method for producing a fine weakened tear line in a paper according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 24.
  • US-A-4 228 634 discloses a method for treating paper to produce a readily separable fine weakened line by causing a paper-weakening liquid to be seeped in a fine line into the paper with the aid of liquid supply means, thereby chemically degrading the portion of cellulose of paper falling under the area of said fine line with said liquid. This disclosure constitutes the nearest prior art for claim 1.
  • DE-A-1 560 145 discloses a method for separating any required contour from strips of cloth comprised of cellulose, by applying a paste composed of an acid, a thickener and water, and designed to degrade the cellulose and produce a cloth from which the contour can be removed by light physical effort.
  • DE-A-1 560 145 provides for application of the fluid on the printed side of the material (or, alternatively, for plush material, exclusively on the reverse), i.e. to one surface, to produce a zone of chemically degraded cellulose underlying the fine line extending over the entire or part of the thickness of the paper. The liquid contains a cellulose-degrading agent and water, the agent being sulphuric acid in a proportion 5-30%, a thickener also being present.
  • GB-A-615 882 describes the sub-division of woven fabrics using chemical means by printing stripes of a colour containing phosphoric acid. A combination of mechanical (cutting partially) and chemical means is also indicated.
  • It is an object of the present invention to provide a method according to the preamble of claim 1 which makes it possible to enhance the penetration of the weakening liquid preferentially in the direction of the thickness of the paper so that a weakened tear line having a smaller width and a greater depth than otherwise can be produced.
  • It is further an object to provide an apparatus for carrying out such a method.
  • The method according to the invention is characterized by the features as indicated in claim 1. Advantageous embodiments are characterized by subclaims 2 to 23. An apparatus according to the invention is characterized by claim 24.
  • A first embodiment of this method utilizes a line-printing plate which has an elongated liquid feed edge of a hard material thrust out in a straight line from the plate and effects the manufacture of the paper by simultaneously pressing the liquid feed edge of the line-printing plate against the paper along the line and transferring the liquid in a straight line from the liquid feed edge to the paper surface. A second embodiment of this method makes use of a paper-incising pen which has a writing point communicate with the paper-weakening liquid formed of a cellulose-degradation agent and water and contained within a penholder through the medium of an exudation path formed of bubbles, capillaries, grooves, fiber bundles of non-woven fabric and bordering on the liquid and effects the manufacture of the paper by sliding the paper-incising pen on the paper along the line and causing the paper-weakening liquid to be transferred onto the paper surface and penetrated into the paper along the line.
  • In the paper containing the fine weakened tear line obtained by the aforementioned method using either the line-printing plate or the paper-incising pen, the portion of the paper which falls in the fine line has a weakened fiber structure. By exertion of weak force, therefore, the paper can be torn freely along the line formed by means of the line-printing plate or the paper-incising pen.
    • Figure 1 is a graph for illustrating the ease with which the paper is torn.
    • Figure 2 and Figure 3 are cross sections of a paper containing a weakened tear line.
    • Figure 4 and Figure 5 are explanatory diagrams illustrating the torn conditions of papers containing a fine weakened tear line formed by the present method.
    • Figure 6 and Figure 7 are explanatory diagrams illustrating the torn conditions of papers containing perforations formed by a conventional mechanical method.
    • Figure 8 and Figure 9 are cross sections of a line-printing plate.
    • Figure 10 is a model diagram illustrating one apparatus for the formation of the fine weakened tear line according to the present method.
    • Figure 11 is an enlarged schematic diagram taken along the dotted line indicated in Figure 10.
    • Figure 12 is a schematic diagram illustrating alternative apparatus for the formation of the fine weakened tear line according to the present method.
    • Figure 13 is a longitudinal cross section of a typical paper-incising pen.
    • Figure 14 is a partially cut-away longitudinal cross section of another typical paper-incising pen.
    • Figure 15 is a longitudinal cross section of yet another typical paper-incising pen.
  • The method for producing a fine weakened tear line in a paper involves causing a paper-weakening liquid formed of a cellulose-degrading agent and water to seep through the paper in the direction of its thickness along the line thereby chemically degrading the portion of cellulose of paper along the fine line, whereby the paper will be easily torn along the fine line.
  • Papers containing fine weakened tear lines which are produced by this method are useful as business forms, tickets, postage stamps, and paper containers which are required to possess tear lines.
  • Unlike the conventional papers containing perforations formed by some mechanical method using a suitable cutting blade, the papers produced according to this method contain fine weakened tear lines obtained by chemically degrading the portions of fibers falling in the fine lines with the liquid containing a cellulose-degrading agent such as sulfuric acid. When necessary, therefore, these papers can be easily torn along the fine line with weak force.
  • The expression "fine weakened tear line" as used in the present method shall mean the fine line formed in a given paper by causing the paper-weakening liquid to seep through the paper along the fine line in the direction of its thickness thereby chemically degrading the portion of cellulose of paper falling in the fine line, whereby the paper will be easily torn along the fine line with weak force.
  • Generally, paper is a sheet of entangled fibers with a sizing agent and other fillers deposited to fill out interstices between the fibers. The strength of a given paper mainly depends on the strength of fibers, the length of fibers, and the condition of entanglement of fibers. For the paper to be torn neatly along a fine line, the strength of the portion of paper falling in the fine line must be weaker than that of all the other portions of paper. The weakening of the paper along the fine line has heretofore been accomplished by piercing a row of holes (perforations) through the paper along the line by some mechanical method. In contrast, this method forms a tear line in the paper for facilitating the tearing of paper by chemically degrading the portion of cellulose of paper falling in the fine line with a cellulose-degrading agent applied together with mechanical pressure to enhance its penetration.
  • Generally, when paper is wetted with water or some other liquid, the texture of paper swells and the fibers are released from their entanglement. Thus, in its wet state, the paper is torn with feeble strength. When the wet paper dries, it regains its strength. In connection with this particular property of paper, the time-course change of strength of the paper treated with a varying cellulose-degrading chemical agent and water will be described with reference to Figure 1. Figure 1 is an explanatory diagram illustrating the time-course change of the ease with which the treated paper is torn. The curve A represents the effect of the physical force exerted on the paper by the writing point such as of a pen or the edge such as of a printing plate, the curve B the effect of water caused to seep through the paper, and the curve C the effect of a cellulose-degrading agent similarly caused to seep through the paper.
  • Now, the ease with which the paper is torn along the fine line weakened with a liquid containing a cellulose-degrading agent and water will be described in detail below. The change of the ease with which the paper wetted with water is torn is represented by the curve B. Immediately after incision of a line, the paper in water is quickly swelled and weakened enough to be easily torn. With elapse of time, the wet paper dries with loss of its moisture content and regains its original strength. After the paper has dried up, the effect of the curve A brought about by the physical force of the pressure of the writing point or the printing plate will remain. The ease with which the paper weakened with the cellulose-degrading agent is torn is represented by the curve C. Although no effect of this agent is discernible immediately after the application of the agent by the writing point, the chemical degradation of cellulose of paper proceeds and the weakening of the paper texture advances with elapse of time. Thus, the ease with which the paper treated with the agent is torn increases with elapse of time, indicating that the effect of the cellulose-degrading agent is manifested slowly.
  • When a line is inscribed in the paper with a liquid containing a cellulose-degrading agent and water, the easiness of tearing by the combined effect of the water and the notch (A+B) appears at the point S immediately after the incision, the easiness of tearing by the combined effect of the water, the cellulose-degrading agent, and the notch (A+B+C) appears at the point M after elapse of time, and the easiness of tearing by the cellulose-degrading agent and the notch (C+A) appears at the point L after loss of the moisture. Thus, the tear line formed as described above retains practically constant easiness of tearing along the course of time because the paper-weakening effect is the result of the combination of the quick effect of the water and the slow effect of the cellulose-degrading agent. Particularly, the excellence in its slow manifestation of the effect constitutes one of the salient advantages of the present method.
  • Various reactions are available for degrading or embrittling fibers in paper. Examples are hydrolysis, oxidation, esterification, mercerization, etherification, dissolution, irradiation with ultraviolet light, biochemical reaction by use of cellulose and other similar enzymes which have an effect on the cellulose of the paper. In the present method, substances which cause these reactions shall be referred to collectively as "cellulose-degrading agents."
  • Concrete examples of cellulose-degrading agents include hydrogen peroxide, potassium permanganate, potassium dichromate, nitric acid, hypochlorous acid, chlorous acid, perchloric acid, salts thereof, nitrogen peroxide, ozone, sulfuric acid, periodic acid, and salts thereof. Preferred examples are sulfuric acid, potassium permanganate, and calcium chlorate.
  • Examples of hydrolyzing agents include inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid, organic acids such as formic acid and peracetic acid, acidic salts such as potassium hydrogen sulfate, sodium hydrogen sulfate, sodium hydrogen phosphate, and sodium hydrogen carbonate, and alkalis such as caustic soda and caustic potash. Preferred examples are sulfuric acid, phosphoric acid, formic acid, and peracetic acid.
  • The degradation of paper by the irradiation with ultraviolet light requires preliminary application of a sensitizer such as zinc oxide or titanium oxide to the paper.
  • When the printing technique is utilized, the degradation of paper is limited to the mere application of an esterifying agent or oxidizing agent. Optionally, the portion of the paper affected by the reaction may be dissolved afterward by use of a solvent.
  • The cellulose-degrading agents which are advantageously used in the present invention are sulfuric acid, phosphoric acid, formic acid, and peracetic acid which are capable of causing some of the aforementioned reactions in combination. Among other acids, sulfuric acid proves to be particularly desirable. When the degradation of cellulose is effected by using sulfuric acid, the reactions including hydrolysis, dissolution, esterification, and oxidation concurrently proceed in a complicated manner. Even when the amount of sulfuric acid applied is limited to a very small level, free sulfuric acid disappears before long. After that, the portion of cellulose which has been sulfurized induces the immediately adjoining portion of cellulose to be weakened. In this manner, the degradation of cellulose proceeds in the manner of a chain reaction, though limited locally.
  • When such a cellulose-degrading agent is applied in a small amount by the inscribing or printing technique, it manifests its effect slowly. Immediately after the application by such technique, the agent has virtually no effect on the paper. With elapse of time, the agent begins to sever chemically the fibers of paper in much the same way as the fibers are incised by a cutting blade, with the result that the affected fibers are divested of their mutual supporting force.
  • The effective concentration of the cellulose-degrading agent cannot be fixed specifically because it is affected by various factors such as the method of application (inscription or printing), the number of lines, the depth of incision, the quality of paper, and the thickness of paper. Generally, however, this concentration is in the range of about 1 to 30 weight percent.
  • In all the cellulose-degrading agents available, sulfuric acid is the most desirable. When sulfuric acid is adopted, the effective concentration is in the range of about 0.1 to 30 weight percent, preferably 1 to 10 weight percent. If the concentration is less than 0.1 weight percent, the effect of cellulose degradation is too feeble to permit desired tearing of paper. If the concentration exceeds 30 weight percent, the corrosion of machine and apparatus by the chemical reaction is so violent as to jeopardize the health of human beings. Particularly when the agent is applied by means of the pen, the concentration is desired to be lower than 10 weight percent to ensure absolute safety.
  • The paper-weakening liquid may be an aqueous solution which comprises the cellulose-degrading agent mentioned above and water. This liquid is desired to contain additionally at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents. The tackifier serves to retard the infusion of the liquid into the paper texture and, therefore, contributes to the slow manifestation of the cellulose-degrading effect.
  • Particularly, when the liquid is applied by the conventional printing technique, the liquid is desired to possess viscosity approximating the viscosity of the printing ink adopted for the conventional technique. To acquire the required viscosity, the liquid may incorporate a suitable amount of a tackifier selected from among sodium polyacrylate, CMC (sodium carboxymethylcellulose, sodium starch glycolate, and methylcellulose. When the liquid is prepared by using a dilute acid and incorporating a wetting agent such as glycerine or ethylene glycol, the weakening of paper proceeds gradually and the work of paper rewinding is not affected adversely. Optionally, an acid solution may be suspended as a water-in-oil type emulsion in an ordinary stand oil or printing varnish with the aid of a surfactant.
  • When the paper-weakening liquid is printed in a fine line on the paper, an acidproof coloring matter or pigment incorporated in advance in the liquid enables the printed line to become conspicuous and facilitates the location of the line.
  • In the paper produced according to this method containing the fine weakened tear line, the portion of cellulose of paper failing in the fine line has been chemically degraded. Since the degraded fibers of paper still retain the original entangled structure, they are held together in a state of feeble physical bondage.
  • Now, the cross-sectional structure of a paper containing a fine weakened tear line will be described with reference to Figure 2 and Figure 3. Figure 2 is an explanatory diagram illustrating a paper 1 on which a fine weakened tear line 6 is applied to one side of the paper under mild pressure not so strong as to impart a notch to the surface. It is noted from the diagram that the paper-weakening liquid has penetrated through the paper surface to produce a portion 2 of heavily degraded cellulose and a portion 3 of feebly degraded cellulose encircling the former portion 2, with a portion 4 of undegraded cellulose remaining on the opposite side of the paper. Generally, the portion 3 of feebly degraded cellulose is distributed in a semicircular region surrounding the portion 2 of strongly degraded cellulose. Figure 3 is an explanatory diagram illustrating a paper on which a fine weakened tear line 6 is applied to one side of the paper under powerful pressure enough to impart a notch 5 to the surface.
  • . Generally, when the pressure used in the application of the liquid to the paper is high enough to impart notch 5 to the paper, the paper-weakening liquid passes preferentially in the direction of the thickness of paper to the area of paper and produces a weakened tear line having a smaller width and a greater depth than otherwise.
  • The fine weakened tear line may be formed in a continuous straight, bent, or curved line. Otherwise, it may be formed in a discontinuous straight, bent, or curved line consisting of dots, dashes, or alternating dots and dashes. The fine weakened tear line in the paper is desired to be formed with a colored liquid so as to facilitate the location of the produced line. The coloration of the tear line may be accomplished by the method which consists in applying to the paper a paper-weakening liquid containing either a dyestuff or pigment from the beginning therein or the method which consists in having the position of the tear line indicated in color with a suitable mark before or after the paper-weakening liquid is applied to the paper.
  • Figure 4 and Figure 5 are explanatory diagrams illustrating how the papers respectively containing a straight and a curved fine weakened tear line 6 produced according to this method appear after they have been manually torn by ordinary means using feeble force. The sharp torn edges of these papers serve evidence that the papers are both torn neatly along the weakened tear lines.
  • Figure 6 and Figure 7 are explanatory diagrams illustrating how the papers respectively containing a straight and a curved tear line 7 formed of perforations by the conventional mechanical technique appear after they have been torn with ordinary attention without impartment of any crease in the papers along the perforations. It is noted that the fronts of tear deviate from the directions of perforations and run in random directions to involve "deviation 9." For the papers to be torn neatly along the tear lines of perforations, it is necessary that the tearing should be performed with meticulous care or after impartment of a crease in the papers along the tear lines. Besides, the torn edges of papers are not sharp because they inevitably contain ridges and grooves 8 alternately. Particularly in the case of the paper which contains the curved tear line of perforations as illustrated in Figure 7, the front of tear tends to run in a random direction and involve the phenomenon of "deviation 9." Thus, the paper does not suit actual use.
  • The fine weakened tear line produced according to the present method is formed by only weakening the limited portion of the texture of paper exclusively in the direction of thickness. No completely severed portion occurs anywhere in the tear line of this paper. By this method it is made possible to effect a thorough degradation of the limited portion of texture of paper throughout the entire length of the tear line. Consequently, the otherwise possible occurrence of the deviation of the front of tear from the tear line which is ascribable to the interposition of absolutely unweakened portions can be precluded. Optionally, the portions to which the paper-weakening liquid is applied and the portions to which the liquid is not applied may be arranged alternately after the pattern of a dotted line to produce a tear line resembling the conventional tear line formed of perforations.
  • Even in a paper which is coated with a resin layer, the fine weakened tear line can be formed by first breaking the resin layer under the pressure exerted by the line-printing plate or paper-incising pen and subsequently applying the paper-weakening liquid in the form of a fine line to the paper and allowing the liquid to seep through the portion of fibers of paper falling in the fine line.
  • When the conventional tear line of perforations is formed in a paper of particularly large thickness or high strength, the portions of paper intervening between the perforations offer high resistance to tear and tend to induce the phenomenon of "deviation of the front of tear from the tear line."
  • According to the present method, the fine weakened tear lines, straight or otherwise, to be formed in papers of high strength or large thickness can be adjusted so as to ensure neat tearing and avoid deviation by suitably selecting the concentration of the paper-weakening liquid, the feed volume of the liquid, the magnitude of the pressure applied, etc. The method, therefore, suits the formation of curved tear lines and the formation of tear lines in papers of high strength better than the conventional method and notably enhances the easiness of paper tearing.
  • When the paper-weakening liquid has seeped into the water, the cellulose-degrading agent such as, for example, sulfuric acid in the liquid reacts with the cellulose of paper to induce the phenomenon of combination, adsorption, or addition of cellulose, and the water in the liquid passes out through vaporization. Thus, the weakened portion of paper no longer has any sulfuric acid to liberate.
  • The present method has the following effects to offer:
    • 1) By means of the line-printing plate or the paper-incising pen, this invention enables the paper-weakening liquid to be applied to the paper in a fixed shape or in any desired shape.
    • 2) Unlike the conventional mechanical method, this method forms the tear lines by a mechanical and a chemical treatment. Even when the paper-weakening liquid passes through the paper and reaches the rear side of the paper, part of the texture of paper wetted by the liquid remains incompletely weakened and retains physical strength owing to the entanglement of fibers in that particular part. Consequently, the fine weakened tear line as a whole possesses moderate strength, although it permits the paper to be neatly torn with feeble strength when necessary.
    • 3) When the paper-weakening liquid is applied to the paper, the portion of the paper falling in the fine line manifests the tearing effect of water immediately after the application of the liquid. After the applied liquid has dried, since the cellulose of paper in that portion is degraded chemically by the cellulose-degrading agent contained in the liquid, with elapse of time, therefore, the strength of paper is gradually lowered to permit ready tearing of the paper along the tear line. The paper accordingly, has the merit of slow manifestation of the paper-weakening effect.
    • 4) Since this invention effects the degradation of cellulose of paper chemically, the application of the paper-weakening liquid to the paper can be carried out continuously. The formation of tear lines, therefore, can be effectively incorporated as one step in a continuous printing process. The operation permits easy management.and promises high-speed mass treatment. This invention, thus, proves highly advantageous from the economic point of view.
  • The method by which a paper containing a fine weakened tear line is produced by use of the paper-weakening liquid bears some resemblance to the conventional printing method.
  • Specifically, this method utilizes a line-printing plate which has an elongated liquid feed edge of a hard material thrust out in a straight line from the plate and effects the manufacture of the paper by simultaneously pressing the liquid feed edge of the line-printing plate against the paper along the line and transferring the liquid in a straight line from the liquid feed edge to the paper surface.
  • As described above, the formation of the fine weakened tear line on the paper by the present invention is carried out by causing the liquid capable of chemically degrading the paper texture to pass in a fine line into the paper. And this operation is incorporated as one step in the printing process. The objects sought by the ordinary printing technique are widely at variance with those sought by the operation for the formation of fine weakened tear lines according to this invention. Thus, the conventional printing technique cannot be utilized in its unmodified form.
  • In the first place, in the ordinary printing operation, efforts have been directed to adopting flat, smooth materials for plates and forming the relief faces of printing plates, i.e. tips for supply of printing ink, with soft, smooth materials with a view to avoiding infliction of damage to paper surfaces. In the present method, the formation of the fine weakened tear line on the paper is accomplished by first depressing the paper surface in the direction of the thickness of paper enough to break the surface and subsequently forcing the paper-weakening liquid to pass into the paper again in the direction of its thickness. For this reason, the line-printing plate has a liquid feed edge made of a hard material so as to enhance the magnitude of pressure applied to the paper surface. Further, in the ordinary printing operation, the printing ink containing a large proportion of pigment or dyestuff is used in the smallest possible amount to produce a clear printed surface free from smearing and ensure effective shield and clear transfer of ink. In the present method, even when the pigment or dyestuff is used, it is at most expected to readily locate the fine weakened tear line formed on the paper. What is rather important is that the paper-weakening liquid should be thoroughly seeped through the paper in the direction of its thickness. Thus, the amount of the paper-weakening liquid to be used per unit area of the paper is fairly large by the standard of the conventional printing operation. In the line-printing plate to be used in this invention for the application of the liquid to the paper, therefore, the liquid feed edge has a finely coarsened surface so as to have the liquid amply retained in the recesses of the coarsened surface. During the transfer of the liquid to the paper surface, the protuberances of the coarsened surface inflict a mechanical damage to the paper in the direction of its thickness and the recesses release the liquid into the damaged paper surface. Consequently, the liquid passes into the paper in the direction of its thickness.
  • The line-printing plate to be used for the application of the liquid to the paper is so constructed that an elongated liquid feed edge of a hard material thrusts out in a straight line from the plate. To be more specific, this line-printing plate can be formed of any of ordinary plates of rubber, polybutadiene, polyethylene, polypropylene, acryl resin, and vinylidene chloride invariably of conventional use which possess certain degree of resiliency. If the material to be selected happens to be susceptible to the action of an acid, the plate can be protected with an acid-proof coat. The liquid feed edge of the plate is made of a material harder than the material of the plate such as, for example, metal, ceramic, rigid plastic, or a composite thereof. Optionally, it is made of a mixture of a powder of a hard inorganic or organic substance with a resin. The feed edge is obtained by molding such a material in the shape of a strip and embedding this strip in the aforementioned plate or otherwise attaching the strip fast to the plate. The portion of the liquid feed edge which comes into contact with the paper surface has a width in the range of about 0.1 to 1.0 mm. A linear material having any of various cross sections including circular, triangle, polyangular, starlike, and pseudocircular sections or a linear material formed by stranding a multiplicity of thin wires may be embedded partially in the plate, so that the unburied portion of the linear material will serve as a liquid supply edge. Otherwise, the plate may be formed directly by preparing an acidproof metallic roll and causing a powder of hard inorganic substance to be attached fast in a fine line to the surface of the roll with the aid of an adhesive agent.
  • As the paper-weakening liquid, there is used an aqueous solution consisting of a cellulose-degrading agent and water or the same aqueous solution which additionally incorporates therein at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents. When the liquid contains a tackifier, since the tackifier serves to lower the speed of the passage of the liquid through the paper, it contributes to the slow manifestation of the cellulose-degrading effect of the liquid. Further, it enables the plate to retain a large amount of the paper-weakening liquid and permits the liquid to be transferred in a large amount to the paper surface.
  • Now, the method for the application of the paper-weakening liquid to the paper will be described with reference to the accompanying drawing. Figure 8 represents a cross section of a plate 10 used in the method. The plate is made of polypropylene. In the surface of this plate 10, a linear material 12 formed by stranding a multiplicity of fine stainless steel wires 11 is partially embedded so that one lateral side of the linear material 12 will protrude from the plate. The protruding portion of the linear material is used as a liquid feed edge 13. Figure 9 represents another embodiment of the liquid feed edge 13 which is made of a different material. By 14 is denoted a bundle of cordlike fibers with fine particles of grindstone 15 attached fast to the surface thereof with an adhesive agent. This bundle is partially embedded in the plate so that a lateral side thereof may remain outside the plate and serve as the liquid feed edge 13. Other linear materials usable for this purpose include those made of alumina, glass, mineral materials, and nylon containing particles of grindstone, for example.
  • Figure 10 is a schematic diagram illustrating the operation of the application of the paper-weakening liquid to the paper by use of a line-printing plate attached to a plate cylinder 20. As the paper-weakening liquid 16, a viscous aqueous solution prepared by dissolving 2 weight percent of sulfuric acid and 0.3 weight percent of methyl cellulose in water is used. This liquid is placed in a liquid reservoir 18 which has a scooping roll 17 immersed therein. The application roll 19, the plate cylinder 20 incorporating the plate, and the impression cylinder 21 are sequentially held in rolling contact. The scooping roll 17, the application roll 19, and the impression cylinder 21 are each coated with a suitable acidproofing material such as Teflon@. By 22 is denoted a paper under treatment. Figure 11 is an enlarged explanatory diagram illustrating the condition in which the linear material is brought into contact with the paper. As the scooping roll 17 is rotated in the direction of the arrow, the viscous paper-weakening liquid 16 adheres to the surface of the roll 17. The amount of the liquid 16 thus entrained on the surface of the scooping roll 17 is determined by the amount of the clearance inserted between the scooping roll 17 and the application roll 19 which are held in rolling contact with each other. Then, the paper-weakening liquid 16 which has adhered to the surface of the application roll 19 is transferred to the liquid feed edge 13 on the surface of the plate cylinder 20 and further transferred onto the paper 22 which is forwarded as held in contact with the surface of the impression cylinder 21. In this case, the pressure of the rolls is fixed at a level such that a slight recess is formed on the surface of the paper 22. Thus, the paper-weakening liquid adhering to the liquid feed edge 13 can be pushed into the paper texture. As illustrated in Figure 11, the liquid is not spread out on the surface of the paper but is seeped into the paper in the direction of its thickness. When the liquid feed edge has a finely coarsened surface as illustrated in Figure 11, the paper-weakening liquid is retained in the recesses of the coarsened surface. Consequently, the liquid feed edge can transfer a large amount of the liquid to the paper surface in the direction of the thickness of paper. This method, therefore, proves to be highly convenient when the transfer of the liquid is made to a paper of large thickness, for example.
  • When an aqueous sulfuric acid solution of low viscosity which contains absolutely no tackifier or only a small amount of tackifier is used as the paper-weakening liquid 16, the method of application illustrated in Figure 12 is adopted. The blanket roll 24 which contains a liquid impregnation layer 23 is rotated as immersed in the paper-weakening liquid 16 held in the liquid reservoir 18, the paper-weakening liquid 16 wets the liquid impregnation layer 23 and then adheres to the fine line 11 on the plate cylinder 20. Since the liquid feed edge 13 of the fine line 11 contains minute protuberances and recesses on its surface, the paper-weakening liquid 16 is retained in the recesses and then transferred forcibly into the paper 22.
  • When the application of the paper-weakening liquid described above is carried out on a writing paper of high quality, for example, a slight dent is formed on the surface of the paper. This dent is too slight to be discerned from the rear side of the paper. Since the loss of the strength of paper due to the application of the paper-weakening liquid is slight, the paper can be wound intact in a roll. When the paper is unrolled, cut to sheets of a fixed size and left standing for one month, the sheets of paper can be torn along the tear lines with slight force.
  • Instead of attaching a line-printing plate to the plate cylinder, a powder of a solid inorganic substance such as alundum or grindstone may be directly applied with an adhesive agent in a fine line to a plate cylinder such as a chromium-plated metallic roll. Otherwise, a linear material mixed directly with an epoxy type adhesive agent may be formed in a fine line.
  • The merits and effects of the method of application of the paper-weakening liquid are enumerated below.
  • Firstly, unlike the conventional method which mechanically incises cuts in the paper, this method effects the formation of a tear line simply by placing the paper-weakening liquid under application of pressure on the paper. This operation can be incorporated as one step in the printing process. The step in the process is easy to manage. The method, therefore, permits high-speed mass treatment of paper and proves to be highly advantageous from the economic point of view.
  • Secondly, although immediately after the application of the paper-weakening liquid to the paper, the paper is temporarily weakened because of the wetting, it regains its original strength after the liquid dries up. In the meantime, the degradation of paper by the action of the cellulose-degrading agent proceeds very little in the initial stage. With elapse of time, the degradation gains in momentum with the gradual increase of the concentration of the cellulose-degrading agent due to departure of water. After the degradation proceeds to a certain extent, the progress of the degradation becomes quite moderate. Immediately after the applied paper-weakening liquid dries up, the degradation of paper is limited to the degree as brought about by the pressure exerted mechanically or the infliction of minute damage. So far as the degradation of paper is limited to this degree, the paper can be safely taken up in a roll. In the case of a paper containing a tear line of perforations formed by the conventional mechanical method, since the edges of the individual perforations protrude from the rear side of the paper, stress accumulates in the paper being wound up in a roll even to the extent of causing breakage of paper. Thus, the conventional method finds it difficult for the paper to be rolled up safely in its longitudinal direction. The paper produced by the method can be easily wound up in a roll in the longitudinal direction because of the absence of such stress. The winding of the paper in a roll is an indispensable requirement for the high-speed processing of paper by a rotary press.
  • Thirdly, the paper treated by the method possesses a very stable, uniform quality. By the conventional mechanical method for producing perforations in the paper, the cutting edges of the blades used for the punching undergo heavy wear. The sharpness of the cut edges of perforations formed by freshly ground blades and that of the cut edges of perforations formed by blades worn out so much as to require replacement are widely at variance. If the roll pressure is increased in proportion as the advance of the wear of cutting edges or blades in an effort to increase the number of cutting cycles of blades, the diameter of the perforations formed proportionally increases and the possibility of deviation of the front of cut from the tear line also increases. It is, therefore, difficult to produce perforations of constant quality. When the line-printing plate is used, papers containing fine weakened tear lines of constant quality can be produced by selecting the kind of paper, the concentration of the paper-weakening liquid, and the roll pressure.
  • Fourthly, the fine weakened tear line can be formed in a continuous line throughout the entire extent of the line along which the paper is expected to be torn. Otherwise, it can be formed in an intermittent pattern, i.e. a pattern wherein portions to which the liquid is applied and portions to which the liquid is not applied are alternately arranged in much the same way as the perforations formed by the conventional mechanical method. When perforations are formed in a paper of large thickness by the conventional method, the uncut portions intervening between the adjacent perforations offer great resistance to tearing and tend to induce the phenomenon of deviation: By the method, insofar as the concentration of the paper-weakening liquid, the roll pressure, etc. are properly adjusted, the fine weakened tear line, whether formed in a complicated curved pattern, permits neat tearing without the possibility of deviation. Compared with the conventional mechanical formation of perforations, the method notably facilitates the formation of a fine weakened tear line, straight or otherwise, in a paper of varying thickness and adds greatly to the easiness of tearing.
  • Fifthly, the method for the formation of fine weakened tear lines is one form of printing operation. When the paper-weakening liquid to be used therein additionally incorporates a pigment or coloring matter, the fine weakened tear lines produced on papers become readily discernible and, therefore, requires no additional treatment of the papers for the insertion of marks which aid in the location of tear lines.
  • Sixthly, where the tear lines are to be formed in papers of particularly large thickness or in cardboard papers, perforations formed by a conventional mechanical method may be combined with perforations obtained by the present method so that the uncut portions intervening between the adjacent perforations will be weakened according to the method. Consequently, such thick papers can be neatly torn along the fine weakened tear lines.
  • Another means which is available for the manufacture of a paper according to the present method containing a fine weakened tear line makes use of a paper-incising pen and effects the manufacture of the paper by sliding the paper-incising pen on the paper along the line and causing the paper-weakening liquid to penetrate into the paper along that line.
  • The paper-incising pen to be used in this manual method has a writing point which communicates with the paper-weakening liquid formed of a cellulose-degrading agent and water and contained within a penholder through the medium of an exudation path formed of bubbles, capillaries, grooves, fiber bundles, or non-woven fabric and bordering on the liquid. When this paper-incising pen is slid in a desired pattern on the paper, the water contained in the paper-weakening liquid swells the paper texture and, at the same time, the relatively hard and sharp writing point of the pen imparts a scratch to the freshly swelled portion of paper, with the result that the paper-weakening liquid will penetrate the paper in the direction of its thickness and give rise to a fine weakened tear line in the paper. The paper containing the fine weakened tear line can be neatly torn with feeble force along this tear line either immediately after the incision of the line or when necessary.
  • Now, the paper-incising pen will be described in detail below.
  • By the words "writing point of the paper-incising pen" is meant the very point of the nib of this pen which comes into direct contact with the paper surface at the time of incision. The pen point is required to be of such construction that it normally restrains the flow of the paper-weakening liquid from the reservoir within the penholder until contact of the writing point with the paper surface, when it readily releases the flow of the liquid to the paper. Any of the pen points generally used in normal writing utensils such as for example, glass pens, ceramic pens with porous tips, popular iron pen points with slits, and felt points of nylon, polyester and other fibers, non-woven fibers, and spongy substances can be effectively used as the pen point for the paper-incising pen. Since this paper-incising pen is expected to fulfil the part of inflicting a mechanical damage in addition to wetting the paper with the paper-weakening liquid, the pen point is desired to be made of a hard material such as ceramic, rigid plastic, or acidproof metal, for example. The felt pen made of non-woven fabric or fiber bundle may be made useful when it is hardened with a plastic paste or some other hydrophilic paste enough to inflict a scratch upon the freshly wetted paper surface.
  • The pen point for use in the present method is required to be provided with an exudation path which is interposed between the reservoir of the paper-weakening liquid and the writing point and is used for delivering the liquid in a suitable amount to the writing point. When this exudation path is formed of a metallic, ceramic, mineral, or plastic material of suitable hardness containing open cells, then the pen point may be formed by extending the exudation path and cutting the extended portion in the shape of a pen. If the pen point is made of a solid material of close texture, grooves may be formed on the periphery as found in a glass pen or a communication path may be formed along the axis. When the pen point is formed of an aggregate of fibrous threads, the interstices between the individual fibrous threads serve advantageously as an exudation path. A bundle of hollow fibers can also be used. Fine tubes of ceramic, mineral, plastic, or metallic substance are also useful.
  • The writing point of the pen is desired to be relatively thin. When the writing point is thin, the scratch inflicted upon the freshly wetted paper surface has a small width and the cut line formed in the paper is sharp. The easiness of tearing is enhanced in proportion as the depth of the scratch thus inflicted upon the paper increases. For the fixed pressure of the writing point, the magnitude of pressure applied by the unit area of the writing point increases with the decreasing thickness of the writing point. This means that efficient infliction of a deep scratch is obtained by amply decreasing the thickness of the writing point. When the writing point is extremely thin, however, it fails to slide smoothly on the paper and provides poor results because the point tends to get caught on paper fibers. Generally, the diameter of the writing point is desired to fall in the range of about 0.05 to 1.0 mm, preferably about 0.2 to 0.5 mm.
  • The paper-incising pen for use in this method is required to provide a larger flow volume of the paper-weakening liquid than the ordinary writing utensils. For the writing utensils, the covering effect matters very much. Efforts are made to vest the writing utensil with an ability to provide continuous flow of the writing fluid in the least possible amount and permit the user to produce clear, even handwriting for a long time. In this method, however, the pen is rather desired to provide ample flow of the liquid so that the liquid will penetrate the paper throughout the entire thickness of the paper. The flow volume of the liquid should suffice for the purpose of the weakening of the portion of paper texture falling in the fine tear line. In the case of a paper of JIS P-3201 (writing grade A) having a thickness of 0.09 mm, for example, the flow volume of the liquid for continuous scribing is desired to be not less than 0.2 g/100 m and not more than 1.4 g/100 m under the conditions that the scribing speed is 7 cm/sec, the scribing load is 200 g (equivalent to 1960 mN; N for Newtons), and the angle of the pen point with the paper surface is 65°. This flow volume is equivalent to 1.2 to 8.4 times the flow volume per 100 m generally involved in the ordinary commercially available liquid marking pens. When the flow volume exceeds 1.4 g/100 m, the liquid produces a thick tear line and even oozes from the rear surface of the paper. Consequently, the excess liquid impairs the sharpness of the tear lines and possibly entails the disadvantage that the liquid oozing from the rear surface of the paper will smear other sheets of paper placed underneath. When the flow volume falls short of the lower limit of 0.2 g/100 m, the desired effect of paper tearing cannot be obtained.
  • Now, the construction of the paper-incising pen for use in the present method will be described with reference to the accompanying drawing.
  • Figure 13 is a longitudinal cross section of a paper-incising pen. Denoted by 25 is a pen point made of a porous aluminum oxide material containing open cells. In this pen point, the open cells constitute an exudation path. The writing point 26 of the pen has as small a radius of carvature as 0.2 mm and is smoothly ground. By 27 is denoted a tube which is filled with an acidproof, swellable material 28 such as acrylic fibers and the paper-weakening liquid. One end of the tube is converged to form a socket for holding the pen point 25. As the paper-weakening liquid, an aqueous solution containing 1 weight percent of CMC, 5 weight percent of sulfuric acid, and 0.01 weight percent of red coloring matter (acid red) is used. By 29 is denoted an air-vent plug for preventing leakage of the aqueous solution from the tube 27. By 30 is denoted a penholder, 31 a cap, and 32 a clip.
  • The paper-incising pen illustrated in Figure 13 has the paper-weakening liquid contained in the tube and stowed within the penholder. Optionally, the paper-weakening liquid may be contained directly in the penholder. The pen may be so constructed that the writing point of the pen will be kept retracted within the penholder when the pen is not in use, and thrust out of the penholder when the pen is used. Otherwise, the pen may be in such a construction that the pen point will be kept within the penholder when not in use and removed from the penholder when put to use.
  • Figure 14 illustrates another typical paper-incising pen using a different pen point. Denoted by 25 is a pen point made of a plastic material containing finely divided silicon carbide. On the periphery of this pen point are formed grooves which provide communication between the writing point 26 and the base 33. The grooves, thus, constitute an exudation path 34. The base 33 is encircled with a tube 27 and held fast at the leading end of the penholder.
  • Figure 15 illustrates a paper-incising pen in which the pen point and the writing point are both made of a felt of bundled fibers, or non-woven fibers.
  • The pen point and the writing point are rigidified by having their felt points squeezed with a reinforcement of metallic or rigid plastic substance or by having their felt points of non-woven fibers solidified with a resin and tightened with a reinforcement 35 of metallic substance. With a suitable fitting means 36, the tube 27 and the pen point 25 are combined integrally. The pen point 25 receives the supply of the paper-weakening liquid via the fine pores of fibers which draw the liquid by the phenomenon of capillarity.
  • As the paper-weakening liquid for use in this paper-incising pen, an aqueous solution composed of a cellulose-degrading agent and water or the same aqueous solution additionally containing at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents is available. The wetting agent is useful for the purpose of allowing the liquid to retain the paper in a moistened and swelled state. The tackifier is useful for increasing the viscosity of the liquid.
  • Now, the merits and effects of the method as applied to the formation of the fine weakened tear lines in papers by use of the paper-incising pen will be enumerated below.
  • Firstly, the paper-incising pen resembles the ordinary writing utensil and, provides ready portability. Optionally, this pen may be encased together with an ordinary writing utensil in one penholder. At the time of use, the pen may be drawn out of the penholder to get the writing point ready for use on the paper. Because of the portability, the pen can be used at any time and place to make tear lines in papers.
  • Secondly, the paper-incising pen has stable sharpness of cutting and retains this sharpness notably longer than the cutting blades. In the case of the conventional blade, the filler contained in the paper forms a cause for wearing the cutting edge of the blade. In fact, the wear of the cutting edge is so heavy that the blade must be replaced after it has inserted a total of some tens of meters of cuts in papers. The sharpness of cutting widely differs when the cutting edge has worn out to the verge of replacement and when the cutting edge has been freshly replaced. Thus, the produced papers inevitably suffer from dispersion of quality. In the case of the pen used in the present method, since the pen has only to deliver to the paper surface the paper-weakening liquid stored within the penholder, it cannot entail the problem of wear of the point. With 1 g of the paper-weakening liquid, this pen can draw a total of more than 70 meters of tear lines with the same sharpness of cutting.
  • Thirdly, ordinary cutting blades have directionality so that the fronts of cutting cannot be sharply turned to any desired directions. In the case of the pen which has the same construction as the ordinary writing utensils, the tear jines can be incised freely in any patterns including curves, small circles, complicated figures. Thus, the pen finds utility in a notably widened range of applications.
  • Fourthly, the paper-incising pen used in the present method does not suffer from otherwise possible loss of the sharpness of cutting. In papers of one same quality, therefore, the pen can take crippings neatly from individual sheets of paper without fail under a fixed pressure of pen. Further, by simply varying the pressure of one and the same pen, there can be formed tear lines with scratches of controlled depths such that the papers containing them may be most effectively torn immediately after, several minutes after, or several days after the insertion of the tear lines.
  • Fifthly, since the paper-incising pen can be obtained by simply substituting a rigid, slender pen point of high liquid-flowing property for the cutting blade, it can be mass produced very economically.
  • Now, the present method will be described more specifically below with reference to working examples and a comparative experiment.
  • Example 1
  • The relation between the sulfuric acid concentration in the paper-weakening liquid and the degree with which the paper was weakened by the liquid was studied. With a paper-incising pen having a construction of Figure 13 and holding therein an aqueous solution of sulfuric acid as a cellulose-degrading agent, a straight line was drawn on papers of JIS P-3201 (writing grade A) having a thickness of 0.09 mm under the conditions of 5.0 cm/sec. of writing speed, 250 g of writing load, and 65° of pen point angle with the paper surface. In this case, the flow volume of the liquid was 0.5 g/100 m. The papers containing the drawn tear lines were left standing for about 30 minutes to dry the applied liquid. At the end of the standing, the papers were torn along the tear lines to test for tear strength and easiness of tearing. The results of the test were as shown in Table 1.
    Figure imgb0001
  • The "blank" in Table 1 indicates the test results obtained on the papers of JIS P3201 without the treatment described above. The methods adopted for these tests were as described below. They apply to the examples and comparative experiment to be cited herein below.
    • o Writing load-The paper under test was placed on the platform of a platform balance. On the paper, the pen held at an angle of 65° was depressed and slid to write a line on the paper. During the motion of the pen on the paper, the reading of the scale of the balance was taken accurately to the graduation unit of g.
    • o Tear strength-On the paper measuring 10 cm in length and 1 cm in width, a paper-weakening liquid was applied in a straight line along the center line of the paper in the longitudinal direction. One longitudinal edge of this paper was fastened and a spring balance was hung from the other reinforced longitudinal edge of the paper. An increasing load was applied to the balance until the paper was torn. The load under which the paper was torn was reported accurately to the unit of g. Generally, the feeble force used in tearing papers of this nature corresponds to the load of about 500 to 1500 g.
    • o Easiness of tearing-The force exerted by hands in tearing papers containing tear lines was measured and reported on the following scale.
      • A-During the tearing, the front of tear deviates from the tear line.
      • B-During the tearing, the front of tear partially deviates from the tear line.
      • C-During the tearing, the front of tear runs smoothly along the tear line without deviation.
      • D-The tearing proceeds very smoothly with absolutely no deviation.
    Example 2
  • The time-course change of the weakening of paper by the application of the paper-weakening liquid was studied. With the paper-incising pen having the construction of Figure 13 and containing an aqueous 3 weight percent sulfuric acid solution using sulfuric acid as a cellulose-degrading agent and containing a small amount of a red coloring matter, a curved line was drawn on the papers under a writing load of 200 g. In this case, the width of the applied line was 0.2 mm and the flow volume of the liquid was 0.3 g/100 m.
  • At varying time intervals indicated, the papers were torn along the curved tear lines to test for the time-course change of tear strength. The results of the test were as shown in Table 2. The papers were those of JIS P3201 (writing grade A) having a thickness of 0.09 mm. The tear lines incised on the papers were completely dried about 60 minutes after their application to the papers.
    Figure imgb0002
  • Example 3
  • With the paper-incising pen having the construction of Figure 13 and using, as the paper-weakening liquid, an aqueous solution containing 5 weight percent of sulfuric acid, 1 weight percent of CMC, and 0.01 weight percent of a red coloring matter (acid red), a straight line was drawn on papers of JIS P3201 (writing grade A) having a thickness of 0.09 mm under the conditions of 200 g of writing load (1960 mN) and 65° of pen point angle with the paper surface. In this case, the flow volume of the liquid was 0.45 g/100 m. The depth of the ink penetration in the paper was about 0.06 mm. The papers were torn immediately after and one week after the application of the liquid. The tear strength was 420 g and 400 g respectively. In both cases, the torn edges of papers was sharp.
  • Example 4
  • With the paper-incising pen having the construction of Figure 13, lines were drawn on the same papers under the same conditions as involved in Example 3 except applying the writing load of 50 g. In this case, the flow volume of the liquid was 0.12 g/100 m. and the depth of the ink penetration in the papers was about 0.03 mm. The tearing of these papers along the tear lines required a strength of 1,430 g. The torn edges of papers were not sharp. The results of this example suggest that tearing of papers along the tear lines can be obtained even when the writing load is small and the notch effect is consequently insufficient.
  • Example 5
  • Viscous aqueous solutions were prepared as paper-weakening liquids containing a varying concentration of sulfuric acid (in the range of 0 to 30 weight percent), 0.3 weight percent of CMC, and 0.005 weight percent of benzidine orange as a coloring agent. With these liquids, lines were drawn on papers by the method illustrated in Figure 10.
  • The plate was obtained by applying finely divided silicon carbide 120 mesh in particle size in a fine line 0.4 mm in width with an epoxy resin adhesive to the surface of a polyester sheet having a thickness of 0.5 mm, so that the liquid feed edge acquired a finely coarsened surface containing alternating ridges protuberances and recesses. This plate was applied to a plate cylinder. The application of the liquid to papers was carried out under the conditions of printing speed 120 m/min. and liquid feed volume 0.5 g/m. of tear line. The papers containing the applied tear lines were left standing for 30 minutes to dry the applied liquid. Then the papers were torn along the tear lines to test for tear strength and easiness of tearing. The results were as shown in Table 3.
    Figure imgb0003
  • Comparative Experiment
  • In papers of JIS P3201 (writing grade A) having a thickness of 0.09 mm, perforations having cut positions 2.2 mm in length and uncut portions 0.8 mm in length alternate in a row were formed. The papers were torn along the perforations to test for tear strength. The results were in the range of 200 to 1100 g.

Claims (25)

1. A method for producing a fine weakened tear line (11) in a paper (22) by causing a paper-weakening liquid (16) to be seeped in a fine line into the paper with the aid of liquid supply means (13) thereby chemically degrading the portion of cellulose of paper falling under the area of said fine line with said liquid, characterized in that the transfer of the paper-weakening liquid (16) to the paper is effected under application of pressure to the paper surface high enough to impart a notch (5) to the paper along the area of the fine line.
2. The method according to claim 1, wherein the transfer of the paper-weakening liquid to the paper is effected by a line-printing plate (10) having an elongated liquid feed edge (13) of a hard material thrust out in a line from said plate.
3. The method according to claim 2, wherein the plate (10) has the elongated liquid feed edge (13) of a linear hard material (12) embedded in or fastened to the plate in a line.
4. The method according to claim 2, wherein the plate (10) has the elongated liquid feed edge (13) of a granular hard material (14/15) embedded in or fastened to the plate in a line.
5. The method according to any of claim 2 through claim 4, wherein the hard material (12,14) is formed of at least one member selected from the group consisting of metallic, ceramic, mineral, and hard plastic substances.
6. The method according to claim 2, wherein the transfer of the paper-weakening liquid to the paper is made in the direction of the thickness of paper.
7. The method according to claim 2, wherein the liquid feed edge (13) has a finely coarsened surface.
8. The method according to claim 1, wherein the transfer of the paper-weakening liquid to the paper is accomplished by the movement on the paper surface of a paper-incising pen having a relatively hard and sharp writing point (26) communicate with the paper-weakening liquid formed of a cellulose-degrading agent and water and contained within a penholder (30) through the medium of an exudation path (34) formed of bubbles, capillaries, grooves, fiber bundles, or non-woven fabric and bordering on the liquid.
9. The method according to claim 8, wherein the flow volume of the paper-weakening liquid through the writing point is not less than 0.2 g/100 m. when scribing at 7 cm/s under a load of 1960 mN, the writing point being inclined to the paper at an angle of 65°.
10. The method according to claim 8, wherein the flow volume of the paper-weakening liquid through the writing point is not more than 1.4 g/100 m when scribing at 7 cm/s under a load of 1960 mN, the writing point being inclined to the paper at an angle of 65°.
11. The method according to claim 8, wherein the diameter of the writing point (26) is in the range of 0.05 to 1.0 mm.
12. The method according to claim 8, wherein the writing point is formed of one member or a mixture of two or more members selected from the group consisting of ceramic, metallic, mineral, hard plastic substances, fiber bundles, and non-woven fabrics.
13. The method according to Claim 1, wherein the fine weakened tear line is applied to one surface of the paper.
14. The method according to Claim 1, wherein the fine weakened tear line is a continuous line.
15. The method according to Claim 14, wherein the continuous line is a straight line, a bent line, a curved line, or a combination of said lines.
16. The method according to Claim 1 or Claim 14, wherein the fine weakened tear line is a colored line.
17. The method according to Claim 16, wherein the coloration for indicating the position of the fine weakened tear line is accomplished in a separate step.
18. The method according to Claim 1, wherein the paper-weakening liquid is a liquid containing a cellulose-degrading agent and water.
19. The method according to Claim 18, wherein the cellulose-degrading agent is sulfuric acid, phosphoric acid, hydrochloric acid, nitric acid, or peracetic acid.
20. The method according to Claim 19, wherein the concentration of sulfuric acid in the liquid is in the range of 0.1 to 30 weight percent.
21. The method according to any of Claim 18 through Claim 20, wherein the paper-degrading liquid contains at least one member selected from the group consisting of dyestuffs, pigments, tackifiers, and wetting agents.
22. The method according to Claim 21, wherein the tackifier is sodium polyacrylate, CMC, sodium starch glycolate, or methyl cellulose.
23. The method according to Claim 21, wherein the wetting agent is glycerine or ethylene glycol.
24. Apparatus for carrying out a method according to claim 2 comprising
an impression cylinder (21) capable of carrying on its surface a paper (22) being destined for producing a fine weakened tear line on its surface,
a plate cylinder (20) having an elongated liquid feed edge (13) of a hard material projecting from said plate cylinder (20) to define a fine line (11) provided for imparting a notch (5) into a paper carried by the impression cylinder and
an application roll (19) for transferring a paper-weakening liquid to said elongated liquid feed edge, the relative position between said impression cylinder (21) carrying a paper (22) and said plate cylinder (20) being adjusted such that said liquid feed edge form a slight recess (16) on the surface of the paper (22) when said cylinders (21, 20) are rotated.
EP81110508A 1980-12-18 1981-12-16 Method for producing a fine weakened tear line on paper and apparatus for its production Expired EP0054907B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP178042/80 1980-12-18
JP17804280A JPS57102969A (en) 1980-12-18 1980-12-18 Chemical solution for printing cutting line

Publications (3)

Publication Number Publication Date
EP0054907A2 EP0054907A2 (en) 1982-06-30
EP0054907A3 EP0054907A3 (en) 1984-02-08
EP0054907B1 true EP0054907B1 (en) 1987-05-06

Family

ID=16041569

Family Applications (1)

Application Number Title Priority Date Filing Date
EP81110508A Expired EP0054907B1 (en) 1980-12-18 1981-12-16 Method for producing a fine weakened tear line on paper and apparatus for its production

Country Status (4)

Country Link
EP (1) EP0054907B1 (en)
JP (1) JPS57102969A (en)
AU (1) AU552622B2 (en)
DE (1) DE3176152D1 (en)

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US6289777B1 (en) 1997-06-06 2001-09-18 Kongg & Bauer Aktiengesellschaft Paper web for a web fed rotary printing press
KR20040015961A (en) * 2002-08-14 2004-02-21 임경일 An inkjet printer which is able to cut, a cartridge, a medium of printing and control method thereof
US8468938B2 (en) 2010-06-21 2013-06-25 The Procter & Gamble Company Apparatus for perforating a web material
US8443725B2 (en) 2010-06-21 2013-05-21 The Procter & Gamble Company Method of perforating a web
US9259848B2 (en) 2010-06-21 2016-02-16 The Procter & Gamble Company Method for providing a web with unique lines of weakness
US8283013B2 (en) 2010-06-21 2012-10-09 The Procter & Gamble Company Uniquely perforated web product
US8287976B2 (en) 2010-06-21 2012-10-16 The Procter & Gamble Company Uniquely perforated web product
US8268429B2 (en) 2010-06-21 2012-09-18 The Procter & Gamble Company Perforated web product
US8757058B2 (en) 2010-06-21 2014-06-24 The Procter & Gamble Company Process for perforating a web
US8763523B2 (en) 2010-06-21 2014-07-01 The Procter & Gamble Company Method of perforating a web material
US8535483B2 (en) 2010-06-21 2013-09-17 The Procter & Gamble Company Apparatus for uniquely perforating a web material
US8763526B2 (en) 2010-06-21 2014-07-01 The Procter & Gamble Company Apparatus for perforating a web material
US8287977B2 (en) 2010-06-21 2012-10-16 The Procter & Gamble Company Uniquely perforated web product
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CN110088005A (en) * 2016-10-05 2019-08-02 梅尔-梅能纸箱公司 Method for producing the blank of packing article, blank and the packing article made of blank

Also Published As

Publication number Publication date
DE3176152D1 (en) 1987-06-11
JPS57102969A (en) 1982-06-26
EP0054907A2 (en) 1982-06-30
EP0054907A3 (en) 1984-02-08
AU7859781A (en) 1982-06-24
AU552622B2 (en) 1986-06-12

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