EP0050316B2 - Verfahren zur Herstellung eines Bahnmaterials mit verbessertem Rückhaltevermögen auf einer Papiermaschine - Google Patents
Verfahren zur Herstellung eines Bahnmaterials mit verbessertem Rückhaltevermögen auf einer Papiermaschine Download PDFInfo
- Publication number
- EP0050316B2 EP0050316B2 EP81108353A EP81108353A EP0050316B2 EP 0050316 B2 EP0050316 B2 EP 0050316B2 EP 81108353 A EP81108353 A EP 81108353A EP 81108353 A EP81108353 A EP 81108353A EP 0050316 B2 EP0050316 B2 EP 0050316B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- binder
- agent
- process according
- inorganic filler
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 50
- 230000014759 maintenance of location Effects 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title description 8
- 239000011230 binding agent Substances 0.000 claims abstract description 54
- 239000000835 fiber Substances 0.000 claims abstract description 26
- 239000000725 suspension Substances 0.000 claims abstract description 15
- 125000002091 cationic group Chemical group 0.000 claims abstract description 14
- 229920002472 Starch Polymers 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 235000019698 starch Nutrition 0.000 claims abstract description 7
- 229920002873 Polyethylenimine Polymers 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- 229920002401 polyacrylamide Polymers 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 239000004411 aluminium Substances 0.000 claims abstract description 4
- 239000011256 inorganic filler Substances 0.000 claims abstract 9
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract 9
- 239000003795 chemical substances by application Substances 0.000 claims description 34
- 239000006185 dispersion Substances 0.000 claims description 19
- 125000000129 anionic group Chemical group 0.000 claims description 16
- 239000000945 filler Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 7
- 239000007900 aqueous suspension Substances 0.000 claims description 6
- 238000005189 flocculation Methods 0.000 claims description 5
- 230000016615 flocculation Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 239000000454 talc Substances 0.000 claims description 5
- 229910052623 talc Inorganic materials 0.000 claims description 5
- 239000002270 dispersing agent Substances 0.000 claims description 4
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 3
- 229920001353 Dextrin Polymers 0.000 claims description 3
- 239000004375 Dextrin Substances 0.000 claims description 3
- 239000002671 adjuvant Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 claims description 3
- 238000010411 cooking Methods 0.000 claims description 3
- 235000019425 dextrin Nutrition 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 229920001059 synthetic polymer Polymers 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 229920000615 alginic acid Polymers 0.000 claims description 2
- 235000010443 alginic acid Nutrition 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 239000002518 antifoaming agent Substances 0.000 claims description 2
- 239000003899 bactericide agent Substances 0.000 claims description 2
- 239000005018 casein Substances 0.000 claims description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 claims description 2
- 235000021240 caseins Nutrition 0.000 claims description 2
- 238000004040 coloring Methods 0.000 claims description 2
- 230000000855 fungicidal effect Effects 0.000 claims description 2
- 239000000417 fungicide Substances 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 229920000126 latex Polymers 0.000 claims description 2
- 239000000314 lubricant Substances 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 2
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 2
- 229920000881 Modified starch Polymers 0.000 claims 1
- 235000019426 modified starch Nutrition 0.000 claims 1
- 235000018102 proteins Nutrition 0.000 claims 1
- 102000004169 proteins and genes Human genes 0.000 claims 1
- 108090000623 proteins and genes Proteins 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 230000000704 physical effect Effects 0.000 abstract description 2
- VFKZECOCJCGZQK-UHFFFAOYSA-M 3-hydroxypropyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCO VFKZECOCJCGZQK-UHFFFAOYSA-M 0.000 abstract 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 abstract 1
- 239000012764 mineral filler Substances 0.000 description 27
- 239000000203 mixture Substances 0.000 description 27
- 239000000123 paper Substances 0.000 description 17
- 239000002609 medium Substances 0.000 description 12
- 239000002655 kraft paper Substances 0.000 description 11
- 238000004806 packaging method and process Methods 0.000 description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 description 9
- 239000011707 mineral Substances 0.000 description 9
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 239000008394 flocculating agent Substances 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000013019 agitation Methods 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 230000001687 destabilization Effects 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 3
- 239000011122 softwood Substances 0.000 description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000001175 calcium sulphate Substances 0.000 description 2
- 235000011132 calcium sulphate Nutrition 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229960004279 formaldehyde Drugs 0.000 description 2
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 2
- 229940015043 glyoxal Drugs 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229920001944 Plastisol Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- RJRPCMREZGLMKP-UHFFFAOYSA-N [Ti].O=C=O Chemical compound [Ti].O=C=O RJRPCMREZGLMKP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- -1 alkyl ketenes Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 229960002684 aminocaproic acid Drugs 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 229940053200 antiepileptics fatty acid derivative Drugs 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000000368 destabilizing effect Effects 0.000 description 1
- BUACSMWVFUNQET-UHFFFAOYSA-H dialuminum;trisulfate;hydrate Chemical compound O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O BUACSMWVFUNQET-UHFFFAOYSA-H 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 229940005740 hexametaphosphate Drugs 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 239000004999 plastisol Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229940048084 pyrophosphate Drugs 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/69—Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
Definitions
- the present invention relates to a process for the preparation by paper techniques of a sheet material comprising, in addition to fibers, an organic binder, a non-binding mineral filler and a flocculant as well as various conventional adjuvants in stationery, aiming to improve the retention of the mineral load in the sheet, the formation of the sheet and its physical characteristics.
- the invention also relates to a method making it possible to reduce pollution on the one hand, thanks to the reduction in the quantity of mineral materials which pass through the fabric of the paper machine and on the other hand, thanks to the re-use of coating baths in the bulk of the paper.
- Papermaking processes are known for the production of sheet materials comprising fibers, non-binding mineral fillers, binders and flocculants. These processes use in situ precipitation techniques in the suspension comprising fibers, mineral fillers and binders using flocculants which can be introduced either before and after the binder, as in the published French patent applications n 2 410 084 and 2 429 293, or in the published European patent application No. 0 006 390, either after the binder as is common in stationery and described for example in the published French patent application No. 2 416 291.
- the mineral fillers and organic binders customary in stationery and intended to be incorporated into the mass of paper are generally added to the fibers at successive stages in the preparation of the pulp.
- the mineral particles are previously dispersed in aqueous lighthouse with a preferably anionic surfactant before being mixed with one or more types of organic binders.
- the sleeping bath which is characterized by very good stability, an essential property for good regularity of the sleeping. is never injected into the mass.
- the present invention relates to a continuous process for the preparation by paper techniques of a sheet material according to which an aqueous dispersion of particles of mineral filler coated with binder is subjected to ionic destabilization before mixing with the fibers. using a specific cationic flocculant.
- the method of the invention thus allows better control of the flocculation and good regularity of the particle size of the flocs, which promotes the formation, the appearance, the surface uniformity and the inertia of the sheet.
- the method according to the invention also makes it possible to improve the fiber-filler-binder connections, which results in the obtaining of improved physical characteristics of the sheet, in particular as regards internal cohesion, resistance to bursting and the holding of the sheet which becomes sufficient for very fast machines.
- the method according to the invention allows the recycling of the coating baths in the bulk of the paper, which reduces pollution.
- the anionic power of the latter is reinforced by adding, with stirring, a retention agent of anionic nature.
- the method according to the invention makes it possible to prepare, with conventional means of manufacturing, surfacing or coating and finishing the stationery, a sheet material endowed with advantageous properties for printing-writing. impregnation, coating, packaging and obtaining complexes with various materials intended in particular for the food industry.
- All the fibers are suitable for the production of the sheet material according to the invention, but preferably use is made of noble cellulose fibers, that is to say coming from resinous wood pulp and / or hardwood, possibly combined with recovered fibers, for example from old paper and textiles.
- noble cellulose fibers that is to say coming from resinous wood pulp and / or hardwood
- recovered fibers for example from old paper and textiles.
- cellulosic fibers with fibers of high synthetic polymers such as polyamide or polyester fibers or with mineral fibers such as glass, ceramic, calcium sulphate fibers and carbon, or cellulose regeneration fibers, or mixtures thereof.
- softwood pulps treated with soda bleached or unbleached will be preferred.
- the non-binding mineral fillers that can be used in the process according to the invention are all the usual mineral fillers in stationery and in the paint industry such as, for example, talc, kaolin, natural calcium carbonate, precipitated or originating from operations. for the regeneration of black liquors extracted from the cooking of kraft pasta and more particularly after the caustification operation, magnesium carbonate, alumina hydrates, calcium sulphate, colloidal silica, barium sulphate, carbon dioxide titanium, satin white (hydrated calcium sulfoaluminate), magnesium hydroxide, or mixtures thereof.
- talc or kaolin will preferably be chosen for acidic reasons (pH usual 4,5-6) or natural calcium carbonate precipitated or coming from the regeneration of kraft pulp cooking liquors in neutral or basic bonding (pH 6.5).
- the quantity of mineral filler to be introduced in relation to the quantity of fibers can be very variable depending on the desired applications.
- the quantity of fillers remaining in the sheet may vary from 5 to 40% by weight, and in particular from 10 to 30% by weight relative to the paper.
- the loading rate may be greater than 50% by weight relative to the paper.
- the quantity of remaining charges may vary between 2 and 15% by weight relative to the paper.
- the organic binder which can be used in the process according to the invention is any organic binder, natural or synthetic, usually used in bulk stationery or in a coating bath. It ensures the connection of the constituents of the material together and makes it possible to improve the physical properties of the sheet material.
- binders suitable in the process of the invention mention may be made of starches native or modified by chemical, enzymatic or thermal means, dextrins, polyvinyl alcohols, casein, animal glue, vegetable proteins, cellulose esters such as carboxymethylcellulose, alginates, dispersions of ready-to-use synthetic polymers such as carboxylated or non-carboxylated styrene-butadiene latexes, acrylic, styrene-acrylic latexes, vinyl acetates, neoprene latexes, latexes acrylonitrile, vinyl chloride latexes.
- the amount of binder depends on the end use envisaged for the sheet material, but it can vary between 1 and 40 parts by weight, and preferably between 1 and 25 parts by weight, relative to 100 parts by weight of fibers. and charges.
- an inorganic or organic destabilizing agent of the bath containing the mineral filler and the organic binder, also called flocculant.
- This product is of the retention agent or cationic flocculant type chosen from those mentioned above.
- the role of the flocculant is to precipitate the mineral filler and the organic binder before mixing with the fibers by ionic destabilization.
- This flocculating agent also makes it possible to improve the wet strength of the sheet.
- the fibrous suspension is added, before the incorporation of the flocculated charge-binder particles, an anionic retention agent in order to increase its anionic power.
- an anionic retention agent it is possible to use, for example, a modified polyacrylamide of high molecular weight (5 ⁇ 10 6 to 10 7 ) or a sodium polyacrylate.
- the role of the anionic retention agent associated with the binder flocculated on the filler is to reinforce the fiber-filler bonds in order to obtain, on the one hand, better retention on canvas and, on the other hand, an increase in the internal cohesion of the sheet. .
- the amount of anionic retention agent depends on the anionicity of the paste used, which is linked to the manufacturing process (kraft or bisulfite paste) but also to the conditions for washing the paste before use.
- a kraft pulp from an integrated factory has a much more anionic character than a dried and stored pulp before being sent to the paper machine.
- 0.005 to 1 part by weight of anionic retention agent is used per 100 parts by weight of fibers.
- the method according to the invention comprises the following stages.
- the dough is conventionally refined to a Schoepper Riegler degree varying between 15 and 65 depending on the applications, at a variable concentration of between 20 and 60 g / I, using standard conical refiners or double discs, or else 250-350 gll with special refiners for high concentration refining, in particular in the case of the production of packaging supports, in order to obtain a high tear resistance.
- the anionic retention agent in aqueous solution is added.
- the mineral filler is dispersed in an aqueous medium in a tank at a variable concentration of between 400 and 600 g / l.
- an inorganic dispersant such as sodium hexametaphosphate, or organic such as sodium polyacrylate in an amount between 0.02 and 1% compared to the mineral load. If talc is used as a mineral filler, this operation is not necessary because this filler can be very easily disintegrated in water at 150-600 g / l, without special additive.
- This mixing operation with stirring can very easily be carried out continuously in a static conical or cylindrical type mixer with offset propeller (s) or in dynamic mixers, all the more so in these types of apparatus. it is also possible to adjust the dilution according to the desired concentration of the final bath, which is 50 to 200 g / l before flocculation.
- the installation is not equipped with a mixer, it is recommended to homogenize the load-binder bath with 200-500 gll before diluting it between 100 and 350 gll.
- the cationic flocculant is incorporated into the filler-binder suspension, preferably by metering pump, after having been previously diluted 1 to 10 times.
- the mineral filler-organic binder flocs in aqueous suspension are then introduced continuously into the pulp of the first stage, before or after purification of the latter.
- the other additives necessary for obtaining the final properties of the sheet material can be added either to the storage tank for the refined pulp, either continuously in the overhead circuit after the incorporation of the mineral filler and the flocculated organic binder.
- the pH regulator and the sizing agent customary in stationery are preferably incorporated into the pulp after all the other adjuvants, which is usual in the manufacture of paper.
- the mixture thus prepared is conveyed to the headbox and is then subjected to the usual treatments of the papermaking process such as draining, wet pressing, drying, possibly rubbing, surfacing on paper machine or outside machine, smoothing, calendering , coating, graining.
- kraft packaging supports are prepared by methods of the prior art (examples 1 and 2) and by the method according to the invention (examples 3 and 4).
- the percentage of ash remaining in the control medium is fixed at approximately 10%.
- a control packaging kraft support is prepared using a binder and a flocculant which is added after the binder in the fibrous suspension, using the following constituents:
- a kraft packaging support is prepared using the method according to the invention.
- a first mixture of resinous wood pulp having an SR refining degree of 25 and an anionic retention agent is first prepared.
- a second binder-mineral filler mixture is then prepared using the following constituents:
- the binder is mixed with talc, dispersed, then 0.2 part by weight of polyethyleneimine in solution is added as a flocculant to the mixture.
- the second mixture is incorporated into the first mixture.
- a kraft packaging support is prepared according to the method of the invention in the same way as in Example 3, but by removing the anionic retention agent.
- the internal cohesion of the sheet material prepared according to the method of the invention is approximately 10% greater than that obtained by the methods of the prior art.
- a printing-writing medium bonded in a neutral medium having variable grammages is prepared according to a method of the prior art and according to the method of the invention.
- a print-write control medium having a grammage of 100 g / m 2 , bonded in a neutral medium, is prepared using a process of the prior art according to which the flocculant is added to the fibrous suspension containing the mineral filler and the organic binder.
- a mixture is obtained having the following composition:
- a print-write control medium of the above type is prepared, but having a grammage of 200 g / M 2 .
- a second binder-mineral filler mixture having the following composition is prepared:
- the starch binder is mixed with the carbonate charge, dispersed, then 0.3 parts by weight of polyethylene imine in solution is added to flocculate the mixture.
- the second mixture is incorporated into the first mixture, and then:
- a print-write medium is prepared in the same way as in Example 7, this medium having a grammage of 200 g / m 2 .
- This example illustrates the reuse of a bath commonly used in bedding in the process according to the invention.
- the second mixture consists of a coating bath used for print-writing supports printable in offset.
- This sleeping bath has the following composition:
- the bath is diluted beforehand to 150 g 11 then, with stirring, the cationic flocculant previously diluted five times is incorporated, which consists of 0.15 part by weight of polyethylene imine in solution per 100 parts by weight of fillers and binder.
- the second flocculated mixture is incorporated into the first mixture, then there is introduced:
- the sheet formed is characterized by a rate of remaining charges of 26%, which indicates good retention on canvas, and by a high internal cohesion.
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Paper (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
- Prostheses (AREA)
- Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
- Laminated Bodies (AREA)
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT81108353T ATE14765T1 (de) | 1980-10-21 | 1981-10-15 | Verfahren zur herstellung eines bahnmaterials mit verbessertem rueckhaltevermoegen auf einer papiermaschine. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8022501A FR2492425A1 (fr) | 1980-10-21 | 1980-10-21 | Procede de preparation par des techniques papetieres d'un materiau en feuille avec une retention sur machine amelioree, materiau en feuille ainsi obtenu et son application notamment dans le domaine de l'impression-ecriture, de l'emballage et des revetements |
| FR8022501 | 1980-10-21 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0050316A1 EP0050316A1 (de) | 1982-04-28 |
| EP0050316B1 EP0050316B1 (de) | 1985-08-07 |
| EP0050316B2 true EP0050316B2 (de) | 1991-12-04 |
Family
ID=9247151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81108353A Expired - Lifetime EP0050316B2 (de) | 1980-10-21 | 1981-10-15 | Verfahren zur Herstellung eines Bahnmaterials mit verbessertem Rückhaltevermögen auf einer Papiermaschine |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US4943349A (de) |
| EP (1) | EP0050316B2 (de) |
| AT (1) | ATE14765T1 (de) |
| DE (2) | DE50316T1 (de) |
| ES (1) | ES8302822A1 (de) |
| FI (1) | FI69669C (de) |
| FR (1) | FR2492425A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9487916B2 (en) | 2007-09-12 | 2016-11-08 | Nalco Company | Method of improving dewatering efficiency, increasing sheet wet web strength, increasing sheet wet strength and enhancing filler retention in papermaking |
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| GB8531558D0 (en) * | 1985-12-21 | 1986-02-05 | Wiggins Teape Group Ltd | Loaded paper |
| FR2624531B1 (fr) * | 1987-12-14 | 1989-10-20 | Gomez Daniel | Procede de preparation d'un materiau contenant une charge vegetale, utilisation notamment dans le domaine des papiers et cartons |
| CA2025265C (en) * | 1989-10-05 | 2000-03-14 | Lanxide Technology Company, Lp | Method for preparing a ceramic-forming prepreg tape |
| EP0499448A1 (de) * | 1991-02-15 | 1992-08-19 | Ciba Specialty Chemicals Water Treatments Limited | Papierherstellung |
| DE69319461T2 (de) * | 1992-02-03 | 1998-11-12 | Lanxide Technology Co Ltd | Verfahren zur Herstellung von keramischen Blättern |
| US5506046A (en) | 1992-08-11 | 1996-04-09 | E. Khashoggi Industries | Articles of manufacture fashioned from sheets having a highly inorganically filled organic polymer matrix |
| US5660900A (en) * | 1992-08-11 | 1997-08-26 | E. Khashoggi Industries | Inorganically filled, starch-bound compositions for manufacturing containers and other articles having a thermodynamically controlled cellular matrix |
| US5810961A (en) * | 1993-11-19 | 1998-09-22 | E. Khashoggi Industries, Llc | Methods for manufacturing molded sheets having a high starch content |
| US5928741A (en) | 1992-08-11 | 1999-07-27 | E. Khashoggi Industries, Llc | Laminated articles of manufacture fashioned from sheets having a highly inorganically filled organic polymer matrix |
| US5709827A (en) * | 1992-08-11 | 1998-01-20 | E. Khashoggi Industries | Methods for manufacturing articles having a starch-bound cellular matrix |
| US5830548A (en) | 1992-08-11 | 1998-11-03 | E. Khashoggi Industries, Llc | Articles of manufacture and methods for manufacturing laminate structures including inorganically filled sheets |
| US5582670A (en) | 1992-08-11 | 1996-12-10 | E. Khashoggi Industries | Methods for the manufacture of sheets having a highly inorganically filled organic polymer matrix |
| US5545450A (en) | 1992-08-11 | 1996-08-13 | E. Khashoggi Industries | Molded articles having an inorganically filled organic polymer matrix |
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| US5800647A (en) | 1992-08-11 | 1998-09-01 | E. Khashoggi Industries, Llc | Methods for manufacturing articles from sheets having a highly inorganically filled organic polymer matrix |
| US5508072A (en) | 1992-08-11 | 1996-04-16 | E. Khashoggi Industries | Sheets having a highly inorganically filled organic polymer matrix |
| US5830305A (en) * | 1992-08-11 | 1998-11-03 | E. Khashoggi Industries, Llc | Methods of molding articles having an inorganically filled organic polymer matrix |
| US5618341A (en) * | 1992-08-11 | 1997-04-08 | E. Khashoggi Industries | Methods for uniformly dispersing fibers within starch-based compositions |
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| US5738921A (en) | 1993-08-10 | 1998-04-14 | E. Khashoggi Industries, Llc | Compositions and methods for manufacturing sealable, liquid-tight containers comprising an inorganically filled matrix |
| US5736209A (en) * | 1993-11-19 | 1998-04-07 | E. Kashoggi, Industries, Llc | Compositions having a high ungelatinized starch content and sheets molded therefrom |
| US6083586A (en) * | 1993-11-19 | 2000-07-04 | E. Khashoggi Industries, Llc | Sheets having a starch-based binding matrix |
| US5843544A (en) * | 1994-02-07 | 1998-12-01 | E. Khashoggi Industries | Articles which include a hinged starch-bound cellular matrix |
| US5776388A (en) * | 1994-02-07 | 1998-07-07 | E. Khashoggi Industries, Llc | Methods for molding articles which include a hinged starch-bound cellular matrix |
| US5705203A (en) * | 1994-02-07 | 1998-01-06 | E. Khashoggi Industries | Systems for molding articles which include a hinged starch-bound cellular matrix |
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| DE2041406A1 (de) * | 1969-08-27 | 1971-04-15 | Wiggins Teape Res Dev | Verfahren zum Herstellen von blattfoermigem Fasermaterial mit eingelagerten Feststoffpartikeln |
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| GB1552243A (en) * | 1975-07-17 | 1979-09-12 | Riddle M C | Manufacture of filled paper sheet |
| SE7708115L (sv) * | 1976-07-14 | 1978-01-15 | English Clays Lovering Pochin | Forfarande for framstellning av papper eller papp |
-
1980
- 1980-10-21 FR FR8022501A patent/FR2492425A1/fr active Granted
-
1981
- 1981-10-15 DE DE198181108353T patent/DE50316T1/de active Pending
- 1981-10-15 AT AT81108353T patent/ATE14765T1/de not_active IP Right Cessation
- 1981-10-15 DE DE8181108353T patent/DE3171717D1/de not_active Expired
- 1981-10-15 EP EP81108353A patent/EP0050316B2/de not_active Expired - Lifetime
- 1981-10-19 FI FI813268A patent/FI69669C/fi not_active IP Right Cessation
- 1981-10-20 ES ES506382A patent/ES8302822A1/es not_active Expired
-
1987
- 1987-02-20 US US07/018,754 patent/US4943349A/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9487916B2 (en) | 2007-09-12 | 2016-11-08 | Nalco Company | Method of improving dewatering efficiency, increasing sheet wet web strength, increasing sheet wet strength and enhancing filler retention in papermaking |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0050316A1 (de) | 1982-04-28 |
| ES506382A0 (es) | 1983-01-16 |
| FR2492425A1 (fr) | 1982-04-23 |
| EP0050316B1 (de) | 1985-08-07 |
| FR2492425B1 (de) | 1984-08-17 |
| ES8302822A1 (es) | 1983-01-16 |
| FI69669C (fi) | 1986-03-10 |
| US4943349A (en) | 1990-07-24 |
| ATE14765T1 (de) | 1985-08-15 |
| DE3171717D1 (en) | 1985-09-12 |
| DE50316T1 (de) | 1983-04-14 |
| FI813268L (fi) | 1982-04-22 |
| FI69669B (fi) | 1985-11-29 |
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