EP0027777A1 - Procédé et dispositif pour fabriquer simultanément une pluralité de filaments par voie électrostatique et application du procédé à la fabrication de produits non tissés et de revêtements - Google Patents
Procédé et dispositif pour fabriquer simultanément une pluralité de filaments par voie électrostatique et application du procédé à la fabrication de produits non tissés et de revêtements Download PDFInfo
- Publication number
- EP0027777A1 EP0027777A1 EP80810306A EP80810306A EP0027777A1 EP 0027777 A1 EP0027777 A1 EP 0027777A1 EP 80810306 A EP80810306 A EP 80810306A EP 80810306 A EP80810306 A EP 80810306A EP 0027777 A1 EP0027777 A1 EP 0027777A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filaments
- inclined surface
- lower edge
- plate
- electrostatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 32
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 24
- 230000005686 electrostatic field Effects 0.000 claims abstract description 12
- 230000005484 gravity Effects 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims description 29
- 239000003989 dielectric material Substances 0.000 claims description 8
- 230000002250 progressing effect Effects 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000007712 rapid solidification Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 abstract description 20
- 230000000694 effects Effects 0.000 abstract description 19
- 238000010438 heat treatment Methods 0.000 abstract description 15
- 239000000835 fiber Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 229920001169 thermoplastic Polymers 0.000 description 8
- 239000004416 thermosoftening plastic Substances 0.000 description 8
- 239000012943 hotmelt Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- -1 polypropylene Polymers 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000012254 powdered material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 241000135309 Processus Species 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 239000011300 coal pitch Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000011301 petroleum pitch Substances 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
Definitions
- the subject of the present invention is a method and a device for simultaneously manufacturing a plurality of filaments electrostatically, as well as products which can be obtained using such a method.
- thermoplastic materials capable of being ground in the pulverulent state the most suitable means for forming a regular layer of molten thermoplastic material on the filiform electrode consisting in fact coating this electrode with powdered material and then melting this powdered material, so that this choice remains relatively limited (all the materials cannot in fact be ground to the powder state).
- the object of the present invention is precisely to at least partially remedy the aforementioned drawbacks, by proposing a particularly simple method making it possible to simultaneously produce a large number of fibers or filaments, this production being able, moreover, to be carried out from materials having very diverse initial forms.
- the present invention finally relates to the various products which can be obtained using such a method and / or device.
- one of the essential characteristics of the process and / or device described above resides in the continuous formation on at least one inclined surface of a layer of a normally dielectric material maintained, at least in the lower part of this inclined surface, in a sufficiently fluid state to be able to flow continuously by gravity to the lower edge of this inclined surface, the simultaneous formation of a plurality of filaments then being obtained by electrostatic drawing. tick of at least the portion of this fluid layer arriving continuously on this lower edge.
- the realization of such a continuous flow of the spinnable material 'along a inclined surface has the major advantage of allowing a continuous flow of material at the lower edge of the inclined surface, and consequently the constant renewal of this material at this lower edge, as it is removed to give rise to the formation of filaments.
- the constant renewal of material in the electrostatic drawing zone (moreover assured, as can be seen, in a particularly simple manner) can in particular be used to ensure the formation of filaments of indefinite length.
- the normally dielectric materials capable of being thus spun by the process according to the invention can be of very diverse nature, the essential thing being that they can be temporarily maintained in a sufficiently fluid state to allow their continuous flow in the form of a regular layer along an inclined surface, at the same time as their electrostatic drawing in the form of filaments (any dielectric material can indeed be electrostatically spun only if its viscosity can be lowered enough to allow the electrostatic forces of the '' prevail over the reaction forces developed by viscosity), while nevertheless being capable of relatively rapid solidification after cessation of their maintenance in this fluid state (in order to allow the filaments obtained present, when arriving on their receiving surface, a degree solidification sufficiently pronounced not to be forced to automatically give back t instead of a continuous fluid layer).
- thermoplastic or hot-melt materials namely materials capable of being brought into a sufficiently fluid state by heating, and of then be re-solidified sufficiently quickly (all the more quickly since it is a question of filaments of relatively small section) by simple cooling (in principle natural cooling, nevertheless capable of being reinforced by any suitable means, such as for example circulation of gas against the current of the direction of progression of the filaments).
- thermoplastic materials should here be understood in a much broader sense than that normally used in the field of plastics
- spinning plastics such as polypropylene, polyethylene, etc ..., inorganic materials such as glasses, etc ... or other very diverse materials such as coal or petroleum pitch, chocolate, etc.
- the layer intended to be formed continuously on the inclined surface according to the invention by means of such thermoplastic or hot-melt materials can advantageously be maintained in a sufficiently fluid state (to allow its continuous flow along this inclined surface) by adequate heating of this inclined surface, such heating of this inclined surface may, in a particularly advantageous manner, be achieved by the Joule effect, while providing for using r an inclined surface made of an electrically conductive material (such an electrically conductive material should however be chosen so as to have a sufficiently high resistivity to allow good energy dissipation, as well as a sufficiently strong oxidation resistance to prevent any risk of oxidation during its heating, so that it may advantageously consist of one of the types of materials normally used as a resistive heating element in electric heaters).
- thermoplastic or hot-melt material on the inclined surface can, for its part, be carried out in very different ways (which will be described later), the thermoplastic or hot-melt material being able in particular to be poured onto the inclined surface under a still solid form (and brought into a sufficiently fluid state only after contacting the inclined surface) or on the contrary in an already fluid form or even completely melted. It can therefore be seen that the above-described formation process of the continuous flow of material along the inclined surface allows the use of thermoplastic or hot-melt materials likely to be presented in the most diverse initial forms such as powder, granules, flakes, mass pays, melt, etc ...
- This continuous flow of spinnable material along the inclined surface will moreover preferably be adjusted so as to give a flow of material at the lower edge of this inclined surface which is regular over the entire extent of the lower edge as well as constant over time, so as to allow the formation of regular filaments with constant characteristics and reproducible over time (the diameter of the filaments obtained depends in particular directly on this flow of material at the lower edge of the inclined surface).
- This adjustment of the material flow rate can be carried out in various ways, which will be explained later.
- This first electrode provided with a relatively sharp edge can, in a particularly advantageous manner, be precisely constituted by the lower edge of the inclined surface supporting the fluid layer of spinnable material, in the case where this inclined surface is made of an electrically conductive material (this lower edge then having to be shaped according to a profile which is sufficiently "sharp" to give rise to the required field concentration).
- This first electrode provided with a relatively sharp edge can nevertheless, in certain application cases, be constituted by an annex electrode entirely distinct from this lower edge (the inclined surface then being able in particular in such a case to be made of a material not electrically driver).
- the filaments thus obtained by electrostatic drawing can be collected directly on the counter-electrode placed at a distance from the field concentrating electrode, or alternatively on any other suitable receiving surface interposed in front of this counter-electrode (for example receiving surface constituted by tissue , paper, or other suitable material).
- the filaments thus obtained by electrostatic drawing can also (taking into account the ability of the method according to the invention to be able to produce filaments of indefinite length) be advantageously subjected to a drawing operation before reaching their receiving surface, this drawing operation which can be carried out by all the appropriate cores (such as for example drawing trains arranged on the path of the filaments upstream of their receiving surface).
- the filaments thus collected on an entire suitable receiving surface can then be the subject of very diverse applications such as production of non-woven products, formation of a continuous coating on an appropriate surface by subsequent melting of the filaments thus collected on this surface, etc.
- the inclined surface intended to allow a continuous supply of a spinnable material into the electrostatic drawing zone can finally take very diverse forms, depending on the type of applications envisaged.
- This inclined surface can thus take the form of a flat plate (inclined with respect to the vertical) of relatively large longitudinal extension, in the case where it is desired, for example, to collect the filaments on flat receiving surfaces (the counter-electrode can then in this case advantageously be constituted by a flat conductive plate of longitudinal extension substantially equivalent to that of the drawing zone, arranged horizontally below and at a distance from the rectilinear lower edge of this flat inclined plate).
- This inclined surface can also take the form of a frustoconical surface, in the case where it is desired for example to collect the filaments on tubular receiving surfaces (the counter-electrode can then in this case advantageously be constituted by a conductive plate annular disposed concentrically to the axis of revolution of the frustoconical inclined surface, at height and at a distance from the circular lower edge of the latter.
- the method and / or device according to the invention is not, of course, in any way limited to the use of a single inclined surface (although mention has hitherto been made of a single surface in the description), and on the contrary, it is quite possible to envisage the simultaneous use, in the same apparatus, of a plurality of inclined surfaces arranged one next to the other, so as to allow the simultaneous production of several pluralities of filaments.
- Such production can in particular be taken advantage of so as to allow the production of non-woven multilayer products of relatively large overall thickness (receiving surface then passing successively vertically below each of the inclined surfaces), the mn-woven products thus made which can also be optionally composite (by providing a supply of different materials on the different inclined surfaces).
- the first embodiment shown in FIGS. 1 and 2 can take an electrically conductive flat plate 1 of rectangular shape, the longitudinal extension of which is relatively high compared to its transverse extension (for example longitudinal extension of about 100 cm for a transverse extension of approximately 2cm).
- This flat conductive plate 1 is mounted by its respective ends to la and lb on two inclined insulating arms 3a and 3b (themselves connected to a frame 4), so as to be held in an inclined position relative to the vertical in its transverse direction (inclination of the plate 1 chosen of the order of 45 °) while extending substantially horizontally in its longitudinal direction.
- the conductive plate 1 is also my tee on the respective inclined arms 3a and 3b so that it can be put under mechanical tension in its longitudinal direction.
- one of the ends 1a of this plate 1 is held in a fixed position on the corresponding inclined arm 3a (for example by means of screws), while its other end 1b is connected to the other inclined arm. 3b by means of threaded rods sliding freely through this arm 3b, so as to allow the mechanical tensioning of the plate 1 by compression, by means of nuts 7, of springs 6 threaded on the free end of the rods 5 projecting from the rear face of the inclined arm 3b.
- this inclined plate 1 is also curved backwards, so as to delimit a straight lower edge 2 having a rounded profile with a relatively small radius of curvature (for example radius of curvature of the order of 0, 4mm, the thickness of the plate 1 being also of the order of 0.3mm).
- Plumb with the front face of this inclined plate 1 is also arranged an electrically conductive flat counter plate 8 of rectangular shape, whose longitudinal extension is equivalent to that of plate 1, and whose lower end is also advantageously bent backwards (namely towards its face opposite to that facing the plate 1) so as to delimit a straight lower edge 9 with a rounded profile.
- This conductive counter plate 8 is mounted by its respective ends 8a and 8b on two vertical insulating arms 10a and 10b (themselves connected to a frame 11), so as to be held in its transverse direction in a substantially vertical position, while extending by its lower rectilinear edge 9 above the substantially central part of the front face of the plate 1.
- the mounting of this counterplate 8 on its respective vertical arms 10a and 10b is also carried out so analogous to the mounting of the plate 1 on its respective inclined arms 3a and 3b, so as also to allow the mechanical tensioning of this counterplate 8.
- the inclined plate 1 and the vertical plywood 8 are thus arranged one with respect to the other in such a way that the vertical plywood 8 delimits in cooperation with the par upper tie the one of the plate 1 a longitudinal space 12 in the form of a V, the lower rectilinear edge 9 of the counter plate 8 delimiting, moreover, with the corresponding portion of the plate 1 a longitudinal opening 13 of constant width (under which s 'extend the lower part Id of the plate 1 provided with its lower rectilinear edge 2).
- the width of this longitudinal opening 13 is moreover capable of being adjusted by vertical movement of the chassis 11, using appropriate means not shown in the drawing (vertical movement shown diagrammatically in the drawing by the arrow F).
- a hopper 15 made of an electrically insulating material, fixed to the respective arms 3a and 3b of the chassis 4 by means of lugs fastening 16.
- This hopper 15, which is intended to be filled with a thermoplastic material in the solid state capable of being in any suitable initial form, is arranged above the longitudinal space 12 so that its longitudinal walls just come flush with the respective upper edges of the plates 1 and 8 (fig.
- thermoplastic material delivered by this hopper 15 in order to allow the thermoplastic material delivered by this hopper 15 to come freely to contact the walls opposite the respective plates 1 and 8 (this hopper 15 being furthermore designed so that its end walls, on the other hand, extend to the bottom of the V-shaped space 12, in order to prevent the material 12 from being able to escape laterally).
- the electrically conductive plates 1 and 8 are also intended to be traversed by a longitudinal electric current in order to allow their heating by Joule effect, so as to cause a sufficient softening of the thermoplastic material thus brought into contact with them (the constituent electrically conductive material of these plates 1 and 8 must then be chosen so as to be sufficiently resistive to allow good dissipation of energy, as well as sufficiently resistant to oxidation to prevent any corrosion during its heating).
- the respective ends 1b and 8b of these plates are intended to be connected to one of the poles of a source of ten alternative Zion S (of the order of 10V), the other pole of which is connected to ground, the other ends 1a and 8a of these plates also being also connected to ground.
- HV source of the order of 20 to 40 kv
- This metal plate 18 thus capable of being brought to a continuous high voltage is intended to allow the establishment in cooperation with the lower rectilinear edge 2 of the plate 1 connected to ground (apart from the low alternating voltage established in the direction longitudinal of the plate 1), of an intense electrostatic field coming to be concentrated on this lower edge 2 (this lower edge 2 thus playing the role of a field concentrating electrode in the device thus described, and the metal plate 18 that of 'a counter electrode).
- a flexible receiving surface 19 capable of being drawn continuously from a supply roller 20 to be rewound continuously on a storage roller 21, by means of a motor drive 22 mounted on the roller shaft 21.
- the opening 13 is then restored to the desired width for the rest of the process, thus giving rise to the formation of a regular molten layer 25 flowing continuously by gravity along the lower part ld of the plate 1, according to a perfectly constant flow over time.
- the perfectly constant nature of this flow is explained by the fact that it only depends on the height of the molten bath 24, which is precisely fixed by the free height of the heated plates 1 and 8 above the opening. 13, as well as the width of the opening 13, which is also precisely fixed by the rigorous arrangement of the plates 1 and 8 relative to each other (any risk of deviation in the width of this opening 13, likely to occur due to the heating of the plates 1 and 8, being precisely suppressed by the mechanical tensioning of these plates 1 and 8).
- the filaments 26 thus propelled towards the counter-electrode 18 are then collected on the flexible receiving surface 19, the distance between this receiving surface 19 and the field concentrating electrode 2 being moreover chosen large enough for the filaments 26 to arrive on this receiving surface with a degree of solidification sufficient to allow them to keep their filament shape.
- the filaments 26 thus obtained are moreover capable of being drawn according to indefinite lengths, taking into account the constant renewal of the portion of material 25 fed continuously on the field concentrating electrode 2.
- the rigorously exact explanation of such a charging mechanism is however absolutely not essential for a good understanding of the process according to the invention, the teaching given elsewhere as to this process appear indeed amply sufficient to allow its reproduction by those skilled in the art, even without precise knowledge of this charging mechanism.
- the device shown in fig.l and 2 could thus, by way of example, be used to ensure the formation of polypropylene filaments of indefinite length.
- the parties polypropylene cules introduced in the solid state into the hopper 15 were heated using the plates 1 and 8 to a temperature of about 250 ° C, so as to give rise (the length of the opening 13 being fixed at approximately 1 mm, and the height of the molten bath 24 at approximately 10 mm) to the production of a continuous flow 25 along the lower part of the inclined plate 1 which has a viscosity of the order of 100 Newtons x sec / m 2 , as well as a mass flow rate of the order of 5 mg / sec per unit length (meter) of the inclined plate 1.
- Fig.3 illustrates a variant of the form of execution of Figs. 1 and 2, which differs essentially from the latter (the identical elements remaining assigned the same reference signs of the drawing) by the fact that the lower part ld of the inclined plate 1 is here curved towards the rear face of the upper part lc of this plate 1, instead of extending in the extension of this upper part (as before), in order to allow the production of a regular layer 25 which flows continuously under this lower part ld, instead of flowing over this lower part as before (the flow 25 remaining here nevertheless pressed against the lower part ld thanks to the surface tension).
- This variant has the advantage of allowing the entire extent of the flow 25 to be located opposite the counter-electrode 18, instead of the only lower portion of this flow as previously, which ensures better electric charge of the material to be electrostatically drawn (the electrostatic field being located effect here applied to the entire extent of the flow 25, instead of being applied to the sole lower portion of this flow as previously).
- Fig.4 illustrates a second embodiment of the device according to the invention, which differs from the first embodiment of Fig.l and 2 essentially by the means used to form the continuous flow of thermoplastic material 25 on the inclined plate 1.
- the means making it possible to produce a reservoir of molten material above the inclined plate 1 namely, use of a hopper 15 in combination with a vertical counterplate 8
- a simple hopper 31 disposed directly above the upper part of the inclined plate 1.
- This hopper 31 is responsible for discharging, via an adjustable valve 32, particles of thermoplastic material in the solid state directly on the upper part of the plate 1.
- this plate 1 by Joule effect then has the effect of causing the adhesion of the solid particles arriving in contact, these particles adhering to the plate 1 then gradually softening under the effect of the heating of this plate to give rise to the formation of a regular layer quickly brought into a sufficiently fluid state to cause its continuous flow u 25 along the plate 1.
- the flow rate of this continuous flow 25 can for its part be adjusted to the desired value by appropriate actuation of the control valve 32.
- the continuous flow 25 thus produced can then be electrostatically drawn in the form of filaments 26, as it arrives at the electrode 2, in the manner already described above.
- Fig.5 illustrates a first variant of the embodiment shown in Fig.4 (identical elements remaining assigned the same signs of reference to the drawing), which differs essentially from the latter by the complementary use of a wire additional electrically conductive 41 extending below the lower edge of the inclined plate 1.
- This wire 41 is also connected to ground so that it serves as a field concentrator electrode in place of the lower edge 2 (the 3rd field lines coming to concentrate on this wire 41 instead of concentrating on the lower edge as before ).
- the electrostatic field no longer acting at the lower edge 2, the layer 25 maintained in continuous flow along the inclined plate 1 by the heating of this plate then simply spills onto the wire 41 also heated by Joule effect , so that the filaments 26 are now drawn continuously from this thread 41.
- thermoplastic material has the major advantage of allowing the thermoplastic material to be heated in two successive stages of unequal duration, namely a first stage of relatively long duration at the inclined plate 1, during which the material is heated to a sufficient temperature. weak to avoid its degradation (but nevertheless sufficient to allow its flow along this plate), and a second short-term step at the level of the wire 41, during which the material is rapidly heated to a temperature sufficient to allow it to be drawn electrostatic (temperature allowing its viscosity to be lowered to a sufficiently low value for the electrostatic forces to prevail over the viscosity forces).
- Fig.6 illustrates a second variant of the embodiment shown in Fig.4. (the identical elements remaining assigned the same signs of reference to the drawing), according to which the filaments are drawn from a material in solution instead of a thermoplastic or hot-melt material as previously.
- the hopper 31 is replaced by a tube 51 provided with a longitudinal slot 52, placed directly above the upper part of the inclined plate 1.
- This tube 51 which is connected by means of an adjustment valve 53 to a reservoir 54 filled with material in solution, is responsible for pouring onto the inclined plate 1 a film of solution 25 continuously flowing by gravity along this plate 1 (the flow of this continuous flow 25 being moreover capable of being adjusted by means of the valve 53).
- the field concentration necessary to ensure the electrostatic pulling of the filaments can then in this case be advantageously ensured by an annex electrode in the form of a blade 55 connected to ground, arranged so that its sharp edge 55a points towards the portion of solution 25 arriving at the lower edge 2 of the plate 1.
- the receiving surface 19 is also, as a complementary variant, made of an electrically conductive material (for example a metallic mesh), so that one can then consider purely and simply suppressing the counter-electrode 18, and connecting the high voltage source HT directly to this conductive surface 19, by means of a sliding contact 56.
- an electrically conductive material for example a metallic mesh
- Fig.7 illustrates a third embodiment of the device according to the invention, intended to allow the drawing of filaments from a circular drawing area, in order to obtain that these filaments can be collected on a receiving surface tubular.
- This embodiment comprises an inclined electrically conductive surface 61 of frustoconical shape, provided with a circular lower edge 62.
- This frustoconical surface 61 is electrically interrupted in the circumferential direction by an insulating strip 63 extending along a of its generators, so as to allow it to heat up by the Joule effect by means of an alternating current source S suitably connected by its two poles to this surface 61 (ie on either side of the insulating strip 63, one poles of this source S being also grounded).
- a hopper 64 responsible for discharging a pulverulent thermoplastic material on the upper part of the external face of this frustoconical surface 61.
- the heating by Joule effect of this surface 61 then gives rise to the formation of a regular layer 65 continuously flowing over the entire periphery of the truncated surface 61, until it reaches the circular lower edge 62 of this surface 61.
- Con centrally at the surface 61, and at the edge 62, is also arranged an annular counter-electrode 68, connected to one of the poles of a high voltage direct current source HV whose other pole is connected to ground .
- the portion of material 65 arriving continuously on the circular lower edge 62 is thus subjected to an intense electrostatic field sufficiently concentrated on this portion to allow the electrostatic drawing of the latter in the form of filaments 26, which are then likely to be collected on a tubular receiving surface 69 in axial movement in front of the counter-electrode 68.
- Fig.8 illustrates a fourth embodiment of the device according to the invention, which differs from the first embodiment of Fig.l and 2 essentially in that it comprises a plurality of rectilinear stretching zones arranged one beside the other instead of having only one as in this first embodiment (the identical elements remaining assigned the same signs of reference to the drawing).
- This embodiment thus comprises a plurality of inclined plates 1 extending one beside the other on the same horizontal level, with each of which there is associated a counter plate 8 as described previously in FIGS. 1 and 2.
- the different longitudinal spaces 12 in shape (the V delimited between these pluralities of plates 1 and 8 are capable of being supplied with thermoplastic material in the pulverulent state by a single hopper 75, the heating by Joule effect of these pluralities of plate 1 and 8 then giving rise to the formation of continuous flows 25 progressing along the lower part of each of the plates 1 until reaching their straight edges 2.
- the different pluralities of filaments 26 drawn electrostatically from each of these edges rectilinear 2 (by means of a single counter-electrode 18 extending below the different concentrating electrodes 2) can then be collected successively on a recessed surface single appropriate eptrice 19 parading in front of the counter electrode 18, in order to allow for example the production of non-woven multilayer products of relatively high overall thickness.
- the non-woven products thus obtained are moreover capable of being composite, while planning to carry out contributions of different materials on the different inclined plates 1 (then providing for example to use a compartmentalized hopper 75, as sketched in dotted lines in the drawing, so as to allow the filling of the different compartments with different materials).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH918179 | 1979-10-11 | ||
CH9181/79 | 1979-10-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0027777A1 true EP0027777A1 (fr) | 1981-04-29 |
Family
ID=4349214
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80810306A Withdrawn EP0027777A1 (fr) | 1979-10-11 | 1980-10-02 | Procédé et dispositif pour fabriquer simultanément une pluralité de filaments par voie électrostatique et application du procédé à la fabrication de produits non tissés et de revêtements |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0027777A1 (enrdf_load_stackoverflow) |
JP (1) | JPS56501325A (enrdf_load_stackoverflow) |
WO (1) | WO1981001018A1 (enrdf_load_stackoverflow) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1990448A3 (en) * | 2007-05-07 | 2009-11-18 | Park, Jong-chul | Method for producing nano-fiber with uniformity |
WO2009124514A3 (en) * | 2008-04-09 | 2010-01-14 | Elmarco S.R.O. | Method and device for spinning of polymer matrix in electrostatic field |
CN101974814A (zh) * | 2010-11-22 | 2011-02-16 | 江苏大生集团有限公司 | 含纳米壳聚糖纤维抗菌纱的制备方法 |
WO2014120454A1 (en) * | 2013-02-04 | 2014-08-07 | Arsenal Medical Inc | Electrospinning process for manufacture of multi-layered structures |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007239114A (ja) * | 2006-03-06 | 2007-09-20 | Univ Of Fukui | 溶融型静電紡糸方法及び極細繊維 |
JP5311455B2 (ja) * | 2008-06-11 | 2013-10-09 | 国立大学法人福井大学 | 紡糸方法並びにそれを用いた繊維製造方法及び装置 |
EP2325361A4 (en) * | 2008-09-04 | 2013-11-13 | Daiwabo Holdings Co Ltd | FASERMASSE, LEADING SUBSTRATE COMPOSITE WITH THE FIBER MASS AND MANUFACTURING METHOD THEREFOR |
JP2015081390A (ja) * | 2013-10-22 | 2015-04-27 | 積水化学工業株式会社 | 電界紡糸装置 |
JP2017075407A (ja) * | 2015-10-12 | 2017-04-20 | 康次 市原 | 加熱溶融静電紡糸による微細繊維集合体の生産方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2412628A1 (fr) * | 1977-12-22 | 1979-07-20 | Battelle Memorial Institute | Installation pour former un produit non tisse a partir d'une substance dielectrique fluide |
-
1980
- 1980-10-02 JP JP50217280A patent/JPS56501325A/ja active Pending
- 1980-10-02 WO PCT/CH1980/000120 patent/WO1981001018A1/de unknown
- 1980-10-02 EP EP80810306A patent/EP0027777A1/fr not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2412628A1 (fr) * | 1977-12-22 | 1979-07-20 | Battelle Memorial Institute | Installation pour former un produit non tisse a partir d'une substance dielectrique fluide |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1990448A3 (en) * | 2007-05-07 | 2009-11-18 | Park, Jong-chul | Method for producing nano-fiber with uniformity |
WO2009124514A3 (en) * | 2008-04-09 | 2010-01-14 | Elmarco S.R.O. | Method and device for spinning of polymer matrix in electrostatic field |
CN101999016B (zh) * | 2008-04-09 | 2013-01-02 | 埃尔马科有限公司 | 静电场中对聚合物基质纺丝的方法和装置 |
RU2489535C2 (ru) * | 2008-04-09 | 2013-08-10 | Эльмарцо, С.Р.О. | Способ и устройство для формования волокна из полимерной матрицы в электростатическом поле |
AU2009235792B2 (en) * | 2008-04-09 | 2014-09-25 | Elmarco S.R.O. | Method and device for spinning of polymer matrix in electrostatic field |
CN101974814A (zh) * | 2010-11-22 | 2011-02-16 | 江苏大生集团有限公司 | 含纳米壳聚糖纤维抗菌纱的制备方法 |
WO2014120454A1 (en) * | 2013-02-04 | 2014-08-07 | Arsenal Medical Inc | Electrospinning process for manufacture of multi-layered structures |
Also Published As
Publication number | Publication date |
---|---|
JPS56501325A (enrdf_load_stackoverflow) | 1981-09-17 |
WO1981001018A1 (en) | 1981-04-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1678372B1 (fr) | Procede et dispositif d'impregnation d'un reseau fibreux par de la poudre utilisant un champ electrostatique alternatif | |
EP3049224B1 (fr) | Installation et procédé d'imprégnation par transfert d'une poudre dans un support poreux | |
EP0027777A1 (fr) | Procédé et dispositif pour fabriquer simultanément une pluralité de filaments par voie électrostatique et application du procédé à la fabrication de produits non tissés et de revêtements | |
EP0970602B1 (fr) | Procédé de fabrication d'un tuyau goutte-à-goutte et ligne de fabrication pour sa mise en oeuvre | |
CH620483A5 (enrdf_load_stackoverflow) | ||
EP0281438A1 (fr) | Dispositif de projection électrostatique de produit en poudre | |
WO2013007719A1 (fr) | Installation et procede pour le depot d'un film de particules ordonnees, de largeur reglable, sur un substrat en defilement | |
CA1115236A (fr) | Amelioration aux procedes de fabrication de films par placage electrostatique | |
CH435981A (fr) | Appareil d'impression électrostatique avec application de poudre | |
FR2651719A1 (fr) | Dispositif d'enrobage des fibres d'un faisceau par de la resine. | |
EP0131483B1 (fr) | Procédé et dispositif pour la fabrication de feuilles de matière plastique de bonne qualité optique, par coulée | |
FR2584258A1 (fr) | Procede et dispositif pour le traitement thermique d'un element conducteur au moins partiellement constitue d'un materiau conducteur | |
JP6611049B2 (ja) | 不織布の製造方法および製造装置 | |
EP0014686A1 (fr) | Procédé pour revêtir d'au moins une couche isolante au moins une portion longitudinale de la surface d'au moins un élément longiligne conducteur, ainsi qu'installation pour la mise en oeuvre d'un tel procédé | |
WO1980001775A1 (en) | Welding of a textile material and process for welding such material | |
FR2599397A1 (fr) | Procede d'enduction de fils textiles et dispositif pour sa mise en oeuvre | |
FR2657794A1 (fr) | Dispositif pour rendre homogene, regulier et controlable le depot electrostatique de liquides ou de poudres sur des substrats non mis a la masse d'un generateur de haute tension. | |
BE874830A (fr) | Procede pour recouvrir un substrat par un film de matiere thermoplastique | |
BE1013690A3 (fr) | Dispositif d'application electrostatique de poudre de revetement. | |
EP0200700A2 (fr) | Procédé de revêtement d'un support par une couche continue de granulats et installation pour la mise en oeuvre de ce procédé | |
WO2019193298A1 (fr) | Dispositif de chauffage pour appareil de fabrication additive | |
CH677573B5 (enrdf_load_stackoverflow) | ||
WO1993004840A1 (fr) | Tete d'extrusion pour la production de fils a partir d'une matiere rendue pateuse par chauffage | |
FR2473407A1 (fr) | Procede de realisation de revetements polymeres sur un dielectrique en rouleau et installation pour sa mise en oeuvre | |
WO2015052275A1 (fr) | Installation et procede a rendement ameliore de formation d'un film compact de particules a la surface d'un liquide porteur |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Designated state(s): AT BE CH DE FR GB IT LU NL SE |
|
17P | Request for examination filed |
Effective date: 19810930 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
18W | Application withdrawn |
Withdrawal date: 19821204 |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: TROUILHET, YVES Inventor name: MOOSMAYER, PETER |