EP0000119A1 - Process for preparing anhydrous caustic alkali melts - Google Patents

Process for preparing anhydrous caustic alkali melts Download PDF

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Publication number
EP0000119A1
EP0000119A1 EP78100077A EP78100077A EP0000119A1 EP 0000119 A1 EP0000119 A1 EP 0000119A1 EP 78100077 A EP78100077 A EP 78100077A EP 78100077 A EP78100077 A EP 78100077A EP 0000119 A1 EP0000119 A1 EP 0000119A1
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Prior art keywords
caustic
melts
water content
monoxide
alkali
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EP78100077A
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German (de)
French (fr)
Inventor
Wilhelm Dr. Flick
Arnold Dr. Lenz
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Huels Troisdorf AG
Dynamit Nobel AG
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Huels Troisdorf AG
Dynamit Nobel AG
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D1/00Oxides or hydroxides of sodium, potassium or alkali metals in general

Definitions

  • the present invention relates to a method for producing anhydrous etching potash and / or caustic soda melts.
  • the method is preferably suitable for the production of anhydrous caustic potash / caustic mixed melts.
  • caustic potash and caustic soda form strongly hygroscopic hydrates in the solid state, which crystallize out of the corresponding caustic potash lyes depending on the concentration and temperature of the lye with different crystal water content.
  • solid caustic potash has about 90 to 92%, sometimes up to 96%, of solid KOH.
  • water content of the commercially available caustic soda is 1 to 2%.
  • the melts or mixed melts of such commercially available caustic alkalis with a water content of 1 to 10% are for reactions that occur in the melt in the presence reactive components, such as sodium hydride or sodium amide, are unsuitable. Before such reactions, they therefore have to be subjected to special dewatering, which has hitherto been carried out using various processes:
  • the production of anhydrous caustic alkali has hitherto been carried out by evaporating water-containing alkali hydroxide under normal pressure or reduced pressure in various types of evaporator systems. Evaporation in the presence of a protective gas atmosphere is also known.
  • the disadvantages of these dewatering processes are that temperatures above 450 ° C. or 500 ° C.
  • the object was therefore to find a process for the production of anhydrous caustic alkali melts which can be carried out in the customary, alkali-resistant apparatus and containers and in which there is no additional heating to temperatures above 450.degree. Furthermore, the method should preferably be able to be carried out at normal pressure.
  • equimolar amounts of the alkali oxides are to be understood as the amounts which correspond to the reaction equation react with water. An excess corresponding to this amount can be used and does not interfere with the process according to the invention.
  • the Wawser content of the caustic alkali to be used is expediently determined by titration with 0.5 N sulfuric acid. The amount of alkali oxide to be added is determined in accordance with this water content.
  • the etching alkali-alkali monoxide solid mixtures on which the process is based are inert, can be poured and stored with the exclusion of moisture, so that the mixtures can be easily lifted. These properties are retained even when an excess of alkali oxide is used.
  • the melting and dewatering of the caustic alkali / alkali oxide mixtures or the direct addition of the alkali oxides to the melts to be dewatered takes place at a relatively low temperature, i.e. temperatures that are only slightly above the melting point of caustic potash or caustic soda or their mixtures are sufficient. These melting temperatures depend on the water content of the caustic alkali melts used and the mixing ratio KOH / NaOH. In general, temperatures between 200 ° C and 420 ° C.
  • the process according to the invention is generally carried out in such a way that technical or caustic soda or caustic potash / caustic soda mixtures in flake, powder or lumpy form with at least that Water content of this caustic alkali or the caustic alkali mixture equimolar amount of potassium or sodium monoxide is mixed as homogeneously as possible and then melted. If one or more of the components are in lumpy form, the mixing is expediently carried out with comminution. All work should be carried out with the exclusion of moisture if possible, for example by working in a nitrogen atmosphere - or another inert gas atmosphere. Covering with dry air is also possible.
  • Caustic potash / caustic soda mixtures can be melted in any mixing ratio with the amount of sodium monoxide required depending on their water content; however, the caustic alkali / sodium monoxide solid mixtures are preferably prepared in such a way that the proportion of caustic potash in the melted mixture is 60% by weight, so that a eutectic mixture is present, the melting temperatures being between 180 and 250 ° C.
  • melts can then be used, for example, as conditioning and dehydrating agents in dye syntheses, for example in indigo synthesis.
  • the specified mixing ratio corresponds to an anhydrous eutectic melt of 60% by weight KOH and 40% by weight NaOH.
  • the water content of the melt obtained was 0% by weight; it was determined by repeated careful heating (approx. 5 minutes) of a weighed sample of the solid mixture to about 600 to 700 ° C. until the weight was constant. The heated samples were cooled to room temperature in the desiccator.
  • Example 2 72 parts by weight of KOH with a water content of 9.7%, 2 parts by weight of NaOH with a water content of 1.8% and 26 parts by weight of Na 2 0 were mixed analogously to Example 1.
  • the mixing ratio corresponds to an anhydrous caustic alkali melt with 65% by weight KOH, 33.3% by weight NaOH and 1.7% by weight Na 2 O.
  • the temperature required to completely melt the solid mixture was 220 ° C., the water content the melt was on the im; Example 1 described type determined; it was 0% by weight.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The process consists in melting alkali metal hydroxide having a water content of up to 10% together with sodium monoxide and/or potassium monoxide. Heating to temperatures above the melting point is not necessary. To prepare caustic alkali mixtures, for which the process is particularly suitable, it is sufficient to employ temperatures between 180 and 250 DEG C. The heating takes place in the absence of moisture, for example in a nitrogen atmosphere.

Description

Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung wasserfrezer Ätzkali- und/oder Ätznatron- schmelzen. Das Verfahren eignet sich bevorzugt zur Her- stellung wasserfreier Ätzkali/Ätznatron-Mischschmelzen.The present invention relates to a method for producing anhydrous etching potash and / or caustic soda melts. The method is preferably suitable for the production of anhydrous caustic potash / caustic mixed melts.

Es ist bekannt, daß Ätzkali und Ätznatron in festem Zustand stark hygroskopische Hydrate bilden, die aus den entsprechenden Ätzalkalilaugen je nach Konzentration und Temperatur der Lauge mit unterschiedlichem Kristallwassergehalt auskristallisieren.It is known that caustic potash and caustic soda form strongly hygroscopic hydrates in the solid state, which crystallize out of the corresponding caustic potash lyes depending on the concentration and temperature of the lye with different crystal water content.

Während festes Ätzkali etwa 90 bis 92 %, teilweise bis zu 96 % Feststoffanteil KOH besitzt,. liegt der Wassergehalt des handelsüblichen Ätznatrons bei 1 bis 2 %.While solid caustic potash has about 90 to 92%, sometimes up to 96%, of solid KOH. the water content of the commercially available caustic soda is 1 to 2%.

Die Schmelzen bzw.. Mischschmelzen von solchen handelsüblichen Ätzalkalien mit einem Wassergehalt von 1 bis 10 % sind für Reaktionen, die in der Schmelze bei Anwesenheit reaktiver Komponenten, wie z.B. Natriumhydrid oder Natriumamid, durchgeführt werden, ungeeignet. Sie müssen deshalb vor solcher Reaktionen einer speziellen Entwässerung unterzogen werden, die bisher nach verschiedenen Verfahren durchgeführt wurde: Die Herstellung von wasserfreiem Ätzalkali erfolgte bisher durch Eindampfen von wasserhaltigem Alkalihydroxid unter Normaldruck oder reduziertem Druck in Verdampferanlagen verschiedener Bauart. Auch das Eindampfen in Anwesenheit einer Schutzgasatmosphäre ist bekannt. Die Nachteile dieser.Ent- wässerungsverfahren liegen darin, daß für die quantitative Entfernung des Kristallwassers aus Ätznatron oder Ätzkali Temperaturen oberhalb 450 °C bzw. 500 °C erforderlich sind und aufgrund der bei diesen Temperaturen sehr starken Aggressivität der Schmelzen hohe Anforderungen an das Gefäßmaterial gestellt werden. Zur Behebung dieser Nachteile wurde bereits vorgeschlagen, das Abdampfen des Restwassers in silberplattierten Apparaturen durchzuführen. Diese Arbeitsweise bedingt jedoch eine zusätzliche aufwendige Herstellung dieser speziellem Apparaturen.The melts or mixed melts of such commercially available caustic alkalis with a water content of 1 to 10% are for reactions that occur in the melt in the presence reactive components, such as sodium hydride or sodium amide, are unsuitable. Before such reactions, they therefore have to be subjected to special dewatering, which has hitherto been carried out using various processes: The production of anhydrous caustic alkali has hitherto been carried out by evaporating water-containing alkali hydroxide under normal pressure or reduced pressure in various types of evaporator systems. Evaporation in the presence of a protective gas atmosphere is also known. The disadvantages of these dewatering processes are that temperatures above 450 ° C. or 500 ° C. are required for the quantitative removal of the water of crystallization from caustic soda or caustic potash, and high demands are placed on the vessel material due to the very aggressive aggressiveness of the melts at these temperatures become. To overcome these disadvantages, it has already been proposed to evaporate the residual water in silver-plated apparatus. However, this procedure requires an additional complex manufacture of these special devices.

Es bestand deshalb die Aufgabe, ein Verfahren zur Herstellung wasserfreier Ätzalkalischmelzen zu finden, das in den üblichen, alkalibeständigen Apparaturen und Behältern durchgeführt werden kann und bei dem ein zusätzliches Erhitzen auf Temperaturen oberhalb 450 °C entfällt. Weiterhin soll das Verfahren bevorzugt bei Normaldruck durchführbar sein.The object was therefore to find a process for the production of anhydrous caustic alkali melts which can be carried out in the customary, alkali-resistant apparatus and containers and in which there is no additional heating to temperatures above 450.degree. Furthermore, the method should preferably be able to be carried out at normal pressure.

In Erfüllung dieser Aufgabe wurde nun ein Verfahren zur Herstellung wasserfreier Ätzalkalischmelzen gefunden, das dadurch gekennzeichnet ist, daß man wasserhaltiges, festes Alkalihydroxid mit Einer seinem Wassergehalt mindestens äquimolaren Menge an Natrium- und/oder Kaliummonoxid aufschmilzt.In fulfilling this object, a process for the production of anhydrous caustic alkali melts has now been found, which is characterized in that water-containing, solid alkali metal hydroxide is melted with an amount of sodium and / or potassium monoxide which is at least equimolar to its water content.

Unter äquimolaren Mengen der Alkalioxide sollen erfin- dungsgemäß die Mengen verstanden werden, die sich gemäß der Reaktionsgleichung

Figure imgb0001
mit Wasser umsetzen. Ein Überschuß entsprechend dieser Menge ist einsetzbar und stört das erfindungsgemäße Verfahren nicht. Der Wawsergehalt des einzusetzenden Ätzalkalis wird zweckmäßigerweise durch Titration mit 0,5 n Schwefelsäure ermittelt. Entsprechend diesem Wassergehalt wird die Menge des zuzusetzenden Alkalioxids bestimmt.According to the invention, equimolar amounts of the alkali oxides are to be understood as the amounts which correspond to the reaction equation
Figure imgb0001
react with water. An excess corresponding to this amount can be used and does not interfere with the process according to the invention. The Wawser content of the caustic alkali to be used is expediently determined by titration with 0.5 N sulfuric acid. The amount of alkali oxide to be added is determined in accordance with this water content.

Die dem Verfahren zugrundeliegenden Ätzalkali-Alkalimonoxid-Feststoffgemische sind unter Feuchtigkeitsausschluß inert, schütt- und lagerfähig, so daß eine gute Handhobbarkeit der Gemische gegeben ist. Diese Eibenschaften bleiben auch bei Einsatz eines Überschusses an Alkalioxid erhalten.The etching alkali-alkali monoxide solid mixtures on which the process is based are inert, can be poured and stored with the exclusion of moisture, so that the mixtures can be easily lifted. These properties are retained even when an excess of alkali oxide is used.

Der Einsatz eines solchen Überschusses ist auch dann von Vorteil, wenn man die Ätzalkali-Alkalimonoxid-Feststoffgemische bzw. die entwässerten Ätzalkalischmelzen an der Luft handhaben will oder wenn man der Schmelze noch wei- tere Komponenten hinzugeben will, die ggf. ebenfalls entwässert werden sollen.The use of such an excess is also advantageous if you want to handle the caustic alkali-alkali monoxide solid mixtures or the dewatered caustic alkali melts in the air or if you want to add further components to the melt that may also need to be dewatered.

Das Aufschmelzen und Entwässern der Ätzalkali-alkalioxid- Gemische bzw. der direkte Zusatz der Alkalioxide zu den zu entwässernden Schmelzen erfolgt bei relativ niedriger Temperatur, d.h. es genügen Temperaturen, die nur geringfügig über dem Schmelzpunkt von Ätzkali oder Ätznatron oder deren Gemische liegen. Diese Schmelztemperaturen hängen von dem Wassergehalt der eingesetzten Ätzalkalischmelzen und dem Mischungsverhältnis KOH/NaOH ab. Im allgemeinen arbeitet man bei Temperaturen zwischen 200 °C und 420 °C.The melting and dewatering of the caustic alkali / alkali oxide mixtures or the direct addition of the alkali oxides to the melts to be dewatered takes place at a relatively low temperature, i.e. temperatures that are only slightly above the melting point of caustic potash or caustic soda or their mixtures are sufficient. These melting temperatures depend on the water content of the caustic alkali melts used and the mixing ratio KOH / NaOH. In general, temperatures between 200 ° C and 420 ° C.

Die Durchführung des erfindungsgemäßen Verfahrens erfolgt im allgemeinen in der Weise, daß technisches oder Ätznatron bzw. Ätzkali/Ätznatron-Mischungen in Schuppen-, Pulver oder stückiger Form mit einer mindestens dem Wassergehalt dieser Ätzalkali bzw. der Ätzalkalimischung äquimolaren Menge Kalium- oder Natriummonoxid möglichst homogen gemischt und anschließend aufgeschmolzen wird. Wenn einer oder mehrere der Komponenten in stückiger Form vorliegen, erfolgt das Mischen zweckmäßigerweise unter Zerkleinerung. Alle Arbeiten sollen möglichst unter Feuchtigkeitsausschluß durchgeführt werden, indem z.B. in einer Stickstoffatmosphäre - oder einer anderen Inertgasatmosphäre - gearbeitet wird. Auch eine Beschleierung mit trockener Luft ist möglich.The process according to the invention is generally carried out in such a way that technical or caustic soda or caustic potash / caustic soda mixtures in flake, powder or lumpy form with at least that Water content of this caustic alkali or the caustic alkali mixture equimolar amount of potassium or sodium monoxide is mixed as homogeneously as possible and then melted. If one or more of the components are in lumpy form, the mixing is expediently carried out with comminution. All work should be carried out with the exclusion of moisture if possible, for example by working in a nitrogen atmosphere - or another inert gas atmosphere. Covering with dry air is also possible.

Ätzkali/Ätznatron-Mischungen können im beliebigen Mischungsverhältnis mit der je nach ihrem Wassergehalt erforderlichen Menge Natriummonoxid aufgeschmolzen werden; vorzugsweise erfolgt der Ansatz der Ätzalkali/Natriummonoxid-Feststoffmischungen dabei jedoch so, daß der Anteil an Ätzkali in der aufgeschmolzenen Mischung 60 Gew.-% beträgt, so daß eine eutektische Mischung vorliegt, wobei die Aufschmelztemperaturen zwischen 180 und 250 °C liegen.Caustic potash / caustic soda mixtures can be melted in any mixing ratio with the amount of sodium monoxide required depending on their water content; however, the caustic alkali / sodium monoxide solid mixtures are preferably prepared in such a way that the proportion of caustic potash in the melted mixture is 60% by weight, so that a eutectic mixture is present, the melting temperatures being between 180 and 250 ° C.

Nach dem erfinndungsgemäßen Entwässern des Ätzalkalis kann man diesem reaktive-Komponenten wie Natriumhydrid oder Natriumamid zumischen bzw. zuschmelzen, ohne daß dabei eine störende Bildung von Wasserstoff oder Ammoniak eintritt. Derartige Schmelzen können dann z.B. als Köndensations- und Dehydratisationsmittel bei Farbstoffsynthesen wie z.B. bei der Indigo-Synthese, eingesetzt werden.After draining the caustic erfinndungsgemäßen this can be reactive - blending components such as sodium hydride or sodium amide or Heat seal, without causing an annoying formation of hydrogen or ammonia occurs. Such melts can then be used, for example, as conditioning and dehydrating agents in dye syntheses, for example in indigo synthesis.

Beispiel 1example 1

65,9 Gew,-Teile KOH mit einem Wassergehalt von 9 %, 13,2 Gew.-Teile NaOH mit einem Wassergehalt von' 1 % und 20,9 Gew.-Teile Na20 werden unter Stickstoffatmosphäre gemischt und bei einer Temperatur von 210 bis 220 °C vollständig aufgeschmolzen.65.9 parts by weight of KOH with a water content of 9%, 13.2 parts by weight of NaOH with a water content of '1% and 20.9 parts by weight of Na 2 0 are mixed under a nitrogen atmosphere and at a temperature of 210 to 220 ° C completely melted.

Das angegebene Mischungsverhältnis entspricht einer wasserfreien eutektischen Schmelze von 60 Gew.-% KOH und 40 Gew.-% NaOH.The specified mixing ratio corresponds to an anhydrous eutectic melt of 60% by weight KOH and 40% by weight NaOH.

Der Wassergehalt der erhaltenen Schmelze lag bei 0 Gew.-%; er wurde durch mehrmaliges vorsichtiges-Erhitzen (ca. 5 Minuten) einer eingewogenen Probe der Feststoffmischung auf etwa 600 bis 700 °C bis zur Gewichtskonstanz bestimmt. Das Abkühlen der erhitzten Proben auf Raumtemperatur erfolgte im Exsiccator.The water content of the melt obtained was 0% by weight; it was determined by repeated careful heating (approx. 5 minutes) of a weighed sample of the solid mixture to about 600 to 700 ° C. until the weight was constant. The heated samples were cooled to room temperature in the desiccator.

Beispiel 2Example 2

72 Gew.-Teile KOH mit einem Wassergehalt von 9,7 %, 2 Gew.-Teile NaOH mit einem Wassergehalt von 1,8 % und 26 Gew.-Teile Na20 wurden analog Beispiel 1 gemischt. Das Mischungsverhältnis entspricht einer wasserfreien Ätzalkalischmelze mit 65 Gew.-% KOH, 33,3 Gew.-% NaOH und 1,7 Gew.-% Na2O. Die zum vollständigen Aufschmelzen der Feststoffmischung erforderliche Temperatur lag bei 220 °C, der Wassergehalt der Schmelze wurde auf die im ; Beispiel 1 beschriebene Art bestimmt; er lag bei 0 Gew.-%.72 parts by weight of KOH with a water content of 9.7%, 2 parts by weight of NaOH with a water content of 1.8% and 26 parts by weight of Na 2 0 were mixed analogously to Example 1. The mixing ratio corresponds to an anhydrous caustic alkali melt with 65% by weight KOH, 33.3% by weight NaOH and 1.7% by weight Na 2 O. The temperature required to completely melt the solid mixture was 220 ° C., the water content the melt was on the im; Example 1 described type determined; it was 0% by weight.

Claims (6)

1. Verfahren zur Herstellung wasserfreier Ätzalkali- schmelzen, dadurch gekennzeichnet, daß man wasserhaltiges, festes Alkalihydroxid mit einer seinem Wassergehalt mindestens äquimolaren Menge an Natrium- und/oder Kaliummonoxid aufschmilzt.1. A process for the production of anhydrous caustic alkali melts, characterized in that water-containing, solid alkali hydroxide is melted with an at least equimolar amount of sodium and / or potassium monoxide in its water content. 2. Verfahren zur Herstellung wasserfreier Ätznatronschmelzen gemäß Anspruch 1, dadurch gekennzeichnet. daß man wasserhaltiges Ätznatron mit einem seinem Wassergehalt mindestens äquimolaren Zusatz an Natriummonoxid aufschmilzt.2. A method for producing anhydrous caustic melts according to claim 1, characterized. that one melts water-containing caustic soda with an addition of sodium monoxide which is at least equimolar to its water content. 3. Verfahren zur Herstellung wasserfreier Ätzkalischmelzen gemäß Anspruch 1, dadurch gekennzeichnet, daß man wasserhaltiges Ätzkali mit einem seinem Wassergehalt mindestens äquimolaren Zusatz an Kaliummonoxid aufschmilzt.3. A process for the production of anhydrous caustic potash melts according to claim 1, characterized in that water-containing caustic potash is melted with an addition of potassium monoxide which is at least equimolar to its water content. 4. Verfahren zur Herstellung wasserfreier Ätzkali/Ätz- natron-Schmelzen gemäß Anspruch 1, dadurch gekenn- zeichnet, daß man ein wasserhaltige Ätzkali/Ätznatron-Gemisch mit einem dem Wassergehalt des Gemischs mindestens äquivalenten Zusatz an Natriummonoxid aufschmilzt.4. A process for producing anhydrous caustic potash / caustic soda melts according to claim 1, characterized in that a water-containing caustic potash / caustic soda mixture is melted with an addition of sodium monoxide which is at least equivalent to the water content of the mixture. 5. Verfahren nach einem der Ansprüche 1 oder 4, dadurch gekennzeichnet, daß das Mischungsverhältnis Ätzkali Ätznatron/Natriummonoxid so gewählt wird, daß man nach dem Aufschmelzen eine eutektische Ätzkali/Ätznatron Mischung erhält und das Aufschmelzen bei Temperaturen zwischen 180 und 250 °C durchführt.5. The method according to any one of claims 1 or 4, characterized in that the mixing ratio of caustic potash caustic soda / sodium monoxide is selected so that a eutectic caustic potash / caustic soda mixture is obtained after melting and the melting is carried out at temperatures between 180 and 250 ° C. 6. Verfahren gemäß einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß das Aufschmelzen unter Feuchtigkeitsausschluß durchgeführt wird.6. The method according to any one of claims 1 to 5, characterized in that the melting is carried out with the exclusion of moisture.
EP78100077A 1977-07-01 1978-06-02 Process for preparing anhydrous caustic alkali melts Withdrawn EP0000119A1 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR723031A (en) * 1931-09-19 1932-04-01 Degussa Process for the dehydration of alkali hydroxides containing water

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR723031A (en) * 1931-09-19 1932-04-01 Degussa Process for the dehydration of alkali hydroxides containing water

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