DE882143C - Device for welding thermoplastics - Google Patents

Device for welding thermoplastics

Info

Publication number
DE882143C
DE882143C DEA3035D DEA0003035D DE882143C DE 882143 C DE882143 C DE 882143C DE A3035 D DEA3035 D DE A3035D DE A0003035 D DEA0003035 D DE A0003035D DE 882143 C DE882143 C DE 882143C
Authority
DE
Germany
Prior art keywords
welding
plastic
thermoplastics
hot air
welding thermoplastics
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
DEA3035D
Other languages
German (de)
Inventor
Otto Kaltenmark
Karlheinz Senckel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Atlas Werke AG
Original Assignee
Atlas Werke AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Atlas Werke AG filed Critical Atlas Werke AG
Priority to DEA3035D priority Critical patent/DE882143C/en
Application granted granted Critical
Publication of DE882143C publication Critical patent/DE882143C/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/861Hand-held tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/40Applying molten plastics, e.g. hot melt
    • B29C65/42Applying molten plastics, e.g. hot melt between pre-assembled parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5007Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
    • B29C65/5035Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being in thread form, i.e. in the form of a single filament, e.g. in the form of a single coated filament
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • B29C65/7439Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc for continuously and longitudinally welding and severing webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8161General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8167Quick change joining tools or surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B29C66/8362Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8223Worm or spindle mechanisms

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Description

Es ist bekannt, daß man Bauteile aus thermoplastischen Kunststoffen durch Verschweißen miteinander verbinden kann. Bisher hat man die zur Durchführung des Schweißverfahrens erforderliche Erwäemung der Schweißnaht durch einen Heißluftstrom vorgenommen. Ein derartiges Schweißverfahren ist jedoch in mehrfacher Hinsicht nachteilig, insbesondere erfordert es eine große Geschicklichkeit, um einwandfreie Schweißnähte, die den mechanischen und elektrischen Beanspruchungen gewachsen sind, zu erzielen. Es ist besonders schwierig, mit dem Heißluftstrom Schweißkranten und Schweißdraht gleichzeitig auf die richtige Schweißtemperatur zu bringen. Bei Überhitzung tritt aber eine Verkokung ein, und der Werkstoff wird umbeauchbar. ein weiterer Nachteil ergibt sich dadurch, daß bleim Schweißen von durch Pressung geformten Kunststoffteilen eine Rückbildung der gepreßten Form infolge der Erwärmung der Bauteile durch den Heißluftstrom auftritt. It is known that components made of thermoplastics can be used can connect to each other by welding. So far you have to do it The welding seam required for the welding process by means of a stream of hot air performed. However, such a welding process is disadvantageous in several respects, in particular, it requires a great deal of skill to create perfect weld seams, that can cope with the mechanical and electrical stresses. It is particularly difficult to weld edges and wire with the hot air stream at the same time to bring it to the correct welding temperature. If overheated occurs but coking occurs, and the material can be converted into a convertible material. another disadvantage arises from the fact that lead welding of plastic parts formed by compression a regression of the pressed shape as a result of the heating of the components by the Hot air flow occurs.

Der Erfindung liegt der Gedanke zugrunde, zum Schweißen thermoplastischer Kunststoffe nicht Heißluft, sondern erhitzte, feste Körper nach Art von Lötkolben anzuwenden. Erfindungsgemäß ist daher für das Schweißen thermoplastischer Kunststoffe ein schneidenförmiger Schweißkolben mit einer führung und federbelasteten Vorschubrolle für den zur Herstellung der Schweißnaht dienenden Kunststoffdraht vorgesehen. Hiermit läßt sich die Erwärmung der Schweßnaht besser beherrschen und insbesondere auch eine unerwünschte Erwärmung der in der Nähe der Schweißnaht liegenden Teile der Kunststoffkörper vermeiden. Das Schweißen mit einem Schweißkolben ist ferner wesentlich einfacher zu handhaben und ergibt infolgedessen nicht so leicht wie das Heißluftschweißverfahren Fehlstellen in der Schweiß naht. The invention is based on the idea of thermoplastic welding Plastics are not hot air, but heated, solid bodies in the manner of soldering irons apply. According to the invention is therefore for welding thermoplastics a cutting-edge welding piston with a guide and spring-loaded feed roller intended for the plastic wire used to produce the weld seam. Herewith the heating of the weld seam can be better controlled and in particular also unwanted heating of the parts of the near the weld seam Avoid plastic bodies. Welding with a welding iron is also essential easier to handle and consequently not as easy to produce as the hot air welding process Defects in the sweat seam.

In der Abbildung ist die Erfindung an einem ausführungsbeispiel veranschaulicht. In the figure, the invention is illustrated using an exemplary embodiment.

Die beiden miteinander zu verschweißenden Kunststoffteile a und b werden an ihrer Naht stumpf gegeinandergestoßen und sodann durch Hinwegführen eines schneidenförmigen Schweißkolbens c unter gleichzeitiger Zuführung von schweißfähigem Kunststoff in Form eines Schweiß drahtes d miteinander verschweißt. The two plastic parts a and b to be welded together are butted against each other at their seam and then by leading one away cutting-edge welding piston c with simultaneous supply of weldable Plastic in the form of a welding wire d welded together.

Der Schweißkolben ist schneidenförmig zugespitzt, so daß die Erwärmung auf die Schweißnaht selbst beschränkt bleibt. Außerdem fällt die Ausschrängung der Schweißnähte fort, weil die keilförmige Schweißspitze diesen Arbeitsgang selbst übernimmt. Infolgendessen ist es möglich, auch gepreßte, z. B. kappenförmige Kunststoffkörper miteinander zu verschweißen, ohne durch Erwärmung größerer Teile des Kunststoffkörpers eine Zurückbildung der gepreßten Form befüßrchten zu müssen. The welding iron is pointed, so that the heating remains limited to the weld itself. In addition, the Welds continue because the wedge-shaped welding tip does this work itself takes over. In the following it is possible also pressed, z. B. cap-shaped plastic body to be welded together without heating larger parts of the plastic body having to fear a regression of the pressed shape.

Da der Kunststoff beim Schweißen nicht in den flüssigen, sondern lediglich in den plastisch verformbaren Zustand übergeführt wird, ist es erforderlich, den Schweißstand mit einem gewissen Druck in die Schweißnaht einzubringen. Um dies zu erleichtern, ist der Schweißkolben mit einer Führung f für den Schweißdraht versehen. Ferner wird der Schweißdraht durch eine gefederte Rolle g automatisch zugeführt. Die freibleibende Hand kann dann zum Führen und Halten des Werkstückes benutzt werden. Because the plastic is not in the liquid, but rather is only converted into the plastically deformable state, it is necessary to to bring the welding stand into the weld seam with a certain pressure. To this To make it easier, the welding iron is provided with a guide f for the welding wire. Furthermore, the welding wire is automatically fed by a spring-loaded roller g. The remaining hand can then be used to guide and hold the workpiece.

Die Erfindung ist nicht auf das dargestellte Beispiel beschränkt, vielmehr sind noch mancherlei Abänderungen und andere Ausführungen möglich. The invention is not limited to the example shown, on the contrary, various modifications and other designs are still possible.

So ist es möglich, das ganze Schweißgerät in einen Ständer einzuspannen und das Werkstück darunter wegzuschieben.So it is possible to clamp the whole welding machine in a stand and push the workpiece away from underneath.

Claims (1)

PATENTANSPRUCH: Vorrichtung zum Schweißen von thermoplastischen Kunststoffen, gekennzeichnet durch einen schneidenförmigen Schweißkolben (c) mit einer Führung (f) und federbelasteten Vorschubrolle (g) für den zur Herstellung der Schweißnaht dienenden Kunststoffdraht. PATENT CLAIM: Device for welding thermoplastics, characterized by a cutting-edge welding piston (c) with a guide (f) and spring-loaded feed roller (g) for producing the weld seam serving plastic wire.
DEA3035D 1944-07-07 1944-07-07 Device for welding thermoplastics Expired DE882143C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DEA3035D DE882143C (en) 1944-07-07 1944-07-07 Device for welding thermoplastics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DEA3035D DE882143C (en) 1944-07-07 1944-07-07 Device for welding thermoplastics

Publications (1)

Publication Number Publication Date
DE882143C true DE882143C (en) 1953-07-06

Family

ID=6920101

Family Applications (1)

Application Number Title Priority Date Filing Date
DEA3035D Expired DE882143C (en) 1944-07-07 1944-07-07 Device for welding thermoplastics

Country Status (1)

Country Link
DE (1) DE882143C (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1082041B (en) * 1956-12-22 1960-05-19 Oesterreichische Kunststoff Pr Device for welding the butt joints of thermoplastic floor coverings
DE1108419B (en) * 1956-05-23 1961-06-08 Pfaelzische Plastic Werke G M Method and device for the continuous application of an injection-molded edge protection profile to conveyor belts made of thermoplastic compounds
DE1197219B (en) * 1961-09-02 1965-07-22 Autogenwerk Zinser Hand welder
DE1213019B (en) * 1961-07-13 1966-03-24 Sueddeutsche Kabelwerke Foam tape for insulating purposes in electrical engineering, especially for cables or in refrigeration engineering
EP0225943A1 (en) * 1985-12-03 1987-06-24 Clarence H. Drader Apparatus for and process of welding thermoplastics material
FR3073444A1 (en) * 2017-11-13 2019-05-17 Amnc Innovations SOLDERING FAILURE THERMOPLASTICS

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1108419B (en) * 1956-05-23 1961-06-08 Pfaelzische Plastic Werke G M Method and device for the continuous application of an injection-molded edge protection profile to conveyor belts made of thermoplastic compounds
DE1082041B (en) * 1956-12-22 1960-05-19 Oesterreichische Kunststoff Pr Device for welding the butt joints of thermoplastic floor coverings
DE1213019B (en) * 1961-07-13 1966-03-24 Sueddeutsche Kabelwerke Foam tape for insulating purposes in electrical engineering, especially for cables or in refrigeration engineering
DE1197219B (en) * 1961-09-02 1965-07-22 Autogenwerk Zinser Hand welder
EP0225943A1 (en) * 1985-12-03 1987-06-24 Clarence H. Drader Apparatus for and process of welding thermoplastics material
FR3073444A1 (en) * 2017-11-13 2019-05-17 Amnc Innovations SOLDERING FAILURE THERMOPLASTICS

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