DE8116439U1 - Device for the production of a printed, personalized advertising medium - Google Patents

Description

D.I.S. Versand Service GmbH, Carl-Bertelsmann-Str. 161, 4830 Gütersloh 1

Device for the production of a printed, personalized advertising medium S

Printed advertising material essentially creates design, Manufacturing and scattering costs as well as follow-up costs and costs of operational readiness. The success a tanning can e.g. B. with the so-called "break-

.__ 5_ even-point "can be determined when it is determined the prime costs for the broadcast units are a serious factor.

Attempts have therefore been made to reduce the production costs of advertising material. Is known in this Connection to combine web printing systems directly with finishing systems, so that the web printing process, especially the web offset printing process, printed paper web after printing and Drying of the printing ink without interruption runs directly into downstream facilities and there "bound" or linked to the advertising material ready for dispatch

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Telephone (0202) 445096/451226 Telex: 8591273 soza patent attorney Dipl.-Ing. Chr, Zapf

. ··. dr. solf & zapf

· ■ ·· ce ·

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is working (finishing). A known device that after the so-called "in-line finishing" or "onpress finishing "process works, instructs the web offset press downstream the following devices, which are lined up in the processing sequence:

a pattern gluing station that applies remoistenable glue to the web in desired patterns and the glue dries;

a pattern perforating unit, which the web in a predeterminable manner both in the longitudinal direction and transversely punches, cuts and perforates into the web; possibly another sample gluing station; a plow folding station with preferably several Plow folds, the normal and special folds in the transport direction of the web or several perform lengthways cut strips; a variable rotary cutter to produce of trimmed or untrimmed signatures that are placed side by side as end products Imbricated streams are designed and transported out of the system.

With this known device, the processing a printed product to the end product (finishing), i.e. to advertising material ready for dispatch, with the high The speed at which the printed, finished roller conveyor is conveyed out of the web press will. Nevertheless, with this "finishing process" serious disadvantages have to be accepted. For example, the known device works economically only at high speeds and with large print runs.

The format variability is limited. Although different widths of paper

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tracks are processed, the so-called "arch length" f

however, it is fixed by the circumference of the pressure cylinder

sets, on which in turn the work steps of the end,; Processing machine are turned off, so that to that extent

no variation is possible. In addition, on an _i; ,

Rotary printing press only papers with a weight of I.

up to about 100 g / m ^ can be processed; in addition, the > ■

Good production only after start-up production of around %

10,000 unusable sheets are made. i.

I.

In addition to this "in-line finishing" process, a §

Finishing process known as the starting ί

products processed sheet-fed printing products. It who- ;.;

the single sheet is glued, perforated, folded and f

cut, with each sheet ready for dispatch =

Advertising material is created. With this known method |

All paper qualities and formats can be |

i processed different sheets as well as economical f

f smaller editions are made, whereby the an |

I number of arcs is significantly lower · However, | works

it is slower and is therefore not -yy for high editions

economically applicable · i

Currently, the ready-to-ship advertising media resulting from both known methods are generally used for addressing
occasionally, if addressing is required. ί

A personalization that - as it turned out
has - the effect and thus the value of an advertising medium _; This can only be carried out to a considerable extent during or before the final processing.
Because the well-known ink-jet process, which can be used to personalize endless and sheet-fed products,

does not produce good print quality and is limited to small line widths
or number of lines. In this respect, one can print the

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The job is not free to choose, but is on a particular one Grid dimension set. In addition, the devices are very expensive.

Personalizing means that the advertising material contains additional individual data in addition to the personal address of the addressee, for example with the date of birth, a customer number or the like or with to provide special personal identifiers such as letters, trademarks or the like. Such You can print data with known computer-controlled high-speed or high-performance printers that z. B. work according to the ink-jet, laser or electrostatic printing process, with the associated computer systems contain the individual data and address stored.

The known printers process paper webs so that they can be integrated into web printing / in-line The finishing process would in principle fit, however, the high working speed of the web printing process, which in turn is due to the required economy is conditional, too high for that. In addition, the process sequences in laser printers or similar Devices are practically not coordinated. For the sheet-fed printing / finishing process come down to that Ink-jet processes do not question the computer printing process because the printers do not process single sheets can.

The object of the invention is to create an economically operating device with which personalized advertising material can be produced, the print quality being considerably better and a considerably larger print width should be selectable.

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This task is achieved by the features of the main claim solved. Further features essential to the invention are the subject matter of the subclaims.

The invention thus solves the problem identified by a device which forms a sheet path from printed sheets, a special feature being the arrangement of perforations on the side or on the edge of the arched path and / or on the edge of the paths to be formed during the "finishing".

The arched path can easily be converted into known computer-controlled ones Introduce printer systems and individually with data at the designated points printing (personalizing), followed by further finishing, ζ. B. in the known from the sheet printing / finishing process Way or according to the type known from the web printing / in-line finishing process. Personalizing can of course also be carried out during the finishing process, for which purpose it is expedient Laser printer devices or electrostatic printers can be used.

The invention is explained in more detail by way of example with the aid of the drawing. Show it:

Fig. 1 schematically shows a device for generating

an arched path,
Fig. 2 schematically shows a further embodiment

a device for generating a curved path,

Fig. 3 schematically shows a third embodiment of a device for generating a Arched track,

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-5a-

4 schematically shows a side view of a crimping point of the overlap area of the arch

train,
Fig. 5 is a schematic plan view of the crimped

th overlap area of the arch web _; Fig. 6 schematically shows a side view of a sheet

binding point,
Fig. 7 schematically shows an arch connection device.

The device according to FIG. 1 for producing an arched path has the flat pile feeder 1. It is a high-performance feeder with a pre-stacking device and an alignment unit over front and side marks. Such devices are known and available on the market in different versions, so that a description of the work

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wisely unnecessary.

10

15th

The delivery 1 separates the sheets 2 of the sheet stack 3 and transports the sheets with an overlap on the inclined in the transport direction alignment table 4, on which the sheets with known means during of the transport are in particular aligned laterally so that their edges assume a predetermined position .

At the end of the alignment table 4 can be determined automatically with a known measuring device 5, whether double sheets are transported. Double sheets are automatically made with the lock 6 in a known manner discharged. The lock 6 can also be used to automatically eject waste that is known to others Devices can be determined automatically (not shown).

A positioning table 7 adjoins the alignment table 4. This positioning table 7 is used to Leading edge of the sheets to be connected to one another at the correct distance from one another during the continuous Positioning transports of the bow.

For this purpose, the positioning table 7 has transport means which can be varied in speed relative to one another, which cause the front arch and / or the rear arch to slow down or accelerate is transported until the leading edges of two sheets to be joined are the predetermined distance from one another exhibit. The means of transport of the positioning table 7 can - as is known per se - from several conveyor belts arranged one behind the other, which can be driven at different speeds

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10

(DE-OS 25 02 129) or - as is also known - from several parallel conveyor belts exist, with at least one parallel conveyor belt at different speeds is drivable. The last embodiment of the positioning table 7 is shown schematically in FIG Fig. 1 be shown. In this case, a summation gear 8, known per se, is to be combined with an on known stepper motor 9, which are coupled to the drive of the belts, this relative speed certain ligaments.

The task-related switching of the drive means 8.9 is expediently carried out electronically, e.g.

a light barrier 10 or the like in each case determines the point in time when the leading edge or a Print mark of a sheet appears at the measuring point. In combination with the measured value, e.g. B. a position measuring device 11 at the end of the positioning table 7, which determines the transport path of the measuring device 10 Sheet is determined until the leading edge or the print mark of the next following, the previous sheet overlapping arc is determined, the drive means 8, 9 are switched. A relative movement of the Sheet is only required if the measuring devices 10, 11 have a difference in the predetermined distance between the leading edges or determine measurement marks on consecutive sheets. An appropriate predetermined sheet position This is usually the case when the overlap area of the sheets, measured in the transport direction, is about 10 mm is long.

The positioned sheets are then in the overlap area connected and run from

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Positioning table 7 according to the example in FIG. 1 into a crimping device 12, which has a gluing device 13 is subordinate. In the crimping device, the sheets 2 and 2 a in the overlap area 14 in per se crimped to one another in a known manner, i.e. parallel incisions 15 are made in the longitudinal direction of the web performed and the resulting incised webs pushed up or down, so that a kind of matting of the sheets occurs in the overlapping area (FIGS. 4 and 5). With the glue device 13 is at least at the crimping 16 glue 17 between the bow promoted so that a firm connection of the bow 2 and 2 a is formed.

If glue drying is required, drying can be carried out with known systems. It is preferred to use drying rollers 18 known per se which, simultaneously with the drying, die Level the joint, i.e. roll the overlap area to the same thickness, preferably twice the paper thickness.

The sheet web produced in this way can be personalized and direct with a known device in a jn-line finishing device known per se are introduced (not shown). The arch web can also first be rolled up, then in a personalization device and then directly into the finishing fixture will be brought in. Furthermore, it can preferably be provided to roll up the sheet web, to feed the rolls to the personalization device, to roll them up again after the personalization and then feed the web from the roll into the finishing device.

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ij According to a particular embodiment of the invention

H is in the arch path, but in the longitudinal direction, at least

v at least one row of holes punched. The row of holes should do this

serve, the web in the, follow-up devices, in particular § 5 in the personalization device and in the finishing- ' Device to be able to guide and transport so precisely with appropriate, per se known means of transport, that the following work steps are carried out exactly at the predetermined points on the sheet path, i. e.

'10 that z. B. entered the personalization data in the correct field or the gluing and perforation and that Punching and cutting can be carried out at the intended locations depending on the print image.

• '15 According to FIG. B. punching rollers 19 guided so that rows of transport holes are formed at the edge

: will. Preferably, the rollers 19 longitudinal perforation and longitudinal cutting devices 20 downstream

^: 20 who are already performing finishing process steps. The sheet can then be rolled up and processed from the roll as described above (personalization, finishing).

According to a further particular embodiment of the invention, the perforated arch web is intended to be zigzag-shaped be interpreted. It is advantageous for this purpose, the arc path beforehand transversely to the path in the predetermined Groove spacing, preferably perforating, so that the perforation lines form the folds of the zigzag display can form.

'': ■ An appropriate perforation device 2.1 is shown in

ξ "Fig. 1 shown schematically. It consists of one

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arranged above the sheet path, touching the sheet path, endlessly guided, driven at sheet path speed or a traveling rubber blanket 22, under which a perforation table 23 is arranged under the sheet path is. The perforation table 23 carries the perforation tools (not shown). He becomes the Perforating brought up to the arch path from below, brought to sheet web speed, with perforation, and then lowered again and returned to the starting position. This movement of the perforation table 23 becomes more advantageous Way by a crank-like suspension leading parallel to the table at 2 5 on the circumference of one behind the other arranged crank wheels 24, 24 a guaranteed. It is z. B. the crank disk 24 a driven by the main drive motor 26 of the device according to the invention via a toothed belt 27, wherein, a step gear 28 is provided, which acts on the toothed belt and preselectable, different To transmit speeds to the crank wheels 24, 24 a allows. In this way, the Device according to the invention without significant effort in differently spaced perforation lines insert the sheet path, the spacing of the perforation lines being matched to the sheet dimensions are, especially if the summation gear 28 in addition to the central drive 26 with a stepper motor (not shown) is coupled.

A per se known circumferential punching device 29 can be connected to the perforating device 21, which is set up for predetermined sheet formats and cutting shapes. Then the train runs into a known zigzag delivery device

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and is put together in zigzag form into stacks 31, preferably on a delivery conveyor belt 32.

As shown in FIG. 1, the main drive 26 is advantageous as a central drive with a central drive shaft 34 to equip, the other units indirectly from the central drive shaft 34 the device are driven synchronously.

The zigzag-folded sheet web 33 produced in the manner described passes into a computer-controlled one Fast or high-performance printer for personalization and then in one in itself well-known finishing device in which it is processed in a known manner into advertising material ready for dispatch will. The rows of holes serve as a guide for z. B. so-called "tractor belts" or "pin tractors".

With the invention it is thus possible to combine the advantages of sheet processing with the first Possibility to personalize advertising material after printing before or during the "finishing" process. That means integrating a work step in the production of advertising material that was previously used There was no possibility of integration, although the task had been set for a long time, especially this high one To integrate cost-generating work step economically.

FIG. 2 shows a further possibility of converting the sheet 2 into a zigzag-folded sheet web 33 to create.

From the investor (not shown) - as in the case

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of Fig. 1 - the sheets are conveyed overlapping on the alignment table 4 and aligned until the The leading edge of a sheet hits a stop 35 and is stopped. A transporter, e.g. B.

a suction device 36 then transports the sheet into a punching device 37 known per se, in which it is stationary is provided with the row of holes described in the longitudinal direction. Then another transporter takes over 38 the perforated sheet and leads the leading edge to the stop 39. At a standstill, the glue application system 40 glue is applied to the trailing edge of the sheet. At the same time, the sheet is glued to the stop 39 Glued on the trailing edge area of the previous sheet. Thereafter, a tractor belt 41 grips the Composite and transported further step by step, perforating transversely on the belt 41 in a manner known per se is used to form the zigzag fold lines. The web then gradually becomes a zigzag display promoted.

20th

The variant according to FIG. 3 is constructed up to the stop 35 in accordance with the embodiment according to FIG. The sucker 36 guides the sheet into the gripper 42 of the stationary punching cylinder 43 of the punching device

44. The punching device 44 is then put into operation, the perforation being made in the sheet. The tractor belt 45 then takes over the perforated sheet and transports it one step further, until the sheet rests completely on the tractor belt and rests against the stop 39. The gluing takes place and gluing to the previous sheet according to the method described with reference to FIG. Accordingly The tractor belt 41 also promotes the perforated arched path 33 step by step for zigzag display.

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it r α

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The variant described with reference to FIGS. 2 and 3 for the production of a perforated sheet web \ i works discontinuously, ie stepwise

h wisely, although less effort is required.

lj | 5 is borrowed for the positioning of each other to 'Φ connecting sheet.

% The composition of the arches to form the arched path can

| i expediently also take place in that the

I f 10 sheets are glued together end to end. In addition I can, if necessary, simply apply glue to the abutting edges

f, sufficient. In addition, it can be advantageous d; Shock

* edges to be arranged at a distance and with adhesive tape

^! ^ 46 the two sheets 2, 2a to be joined together

15 to be bridged (Fig. 6). It can be provided in particular to arrange crimping points 16 in the overlap area of the adhesive strips. The distance between the χ butting edges creates the possibility of differentiating

To compensate borrowed arc lengths by varying the distance 20. This compensation of so-called total error learn to distinguish between bows and

'Licher arc length can also be done, if

'The sheets are joined together by overlapping

the overlap area is varied in its width. 25th

According to a particular embodiment of the invention the sheets are printed in the overlapping area with a color acting as a hot-melt adhesive, preferably already while pressing. After the sheets 30 have been overlapped, the overlap area is heated so that the bond he follows. Similarly, e.g. B. during the "finishing" according to DE-OS 25 06 079 ver ' be driven by applying hotmelt to the splices

is applied and the hotmelt immediately afterwards

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stiffens. The sheets are then further processed and finally positioned in relation to one another so that the overlapping areas are on top of each other. Then the hot melt adhesive is heated by heating activated again so that the bonding takes place.

A device for processing the sheets provided with solidified adhesive is shown in FIG printed and possibly by gumming, perforating, ι 10 postcard gluing, punching, folding, separating and Back gluing refined sheets 2, which have a dried, non-sticky glue trace 52 in the later Carrying overlap area 14 are transported to and from a suitable transport means 47 Transfer means 48 continuing at right angles. Everyone is on the means of transport 48 Sheet conveyed against stops 49 at which it is aligned. The bow is handed over beforehand 2 from the means of transport 47 to the means of transport 48 by - as shown on the left-hand side of FIG - the sheets to be glued together are pushed one on top of the other. If the subsequent arch has reached its position and the areas of overlap 14 are positioned, a clamping of the overlapping takes place during further transport Sheet with suitable clamping elements 50 until the overlap area 14 to be glued is the glue activation station 51 has reached in which the glue is activated so that the bond to the web 33 takes place. At this Version of the sheet gluing device eliminates the need for additional positioning and adhesive application devices.

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Claims (5)

. solf & zapf 'Approved representative at the European Patent Office Wuppertal - Munich || , European Patent Attorneys I / p / 2012 G D.I.S. Versand Service GmbH, Carl-Bertelsmann-Str. 161, Gütersloh 1 Protection claims: 1. Device for producing a printed, personalized advertising material, characterized in that that a flat pile feeder (1) with an alignment table inclined in the transport direction (4) is connected, to which a positioning table (7) is connected, which is relative in speed Has mutually variable transport means, the positioning table (7) .mit a crimping device (12), which has a gluing device (13), is connected to the gluing device, drying rollers (18) are connected, which are connected to punching rollers (19) to which a transverse perforation device (21) is set. 2. Apparatus according to claim 1, characterized in that at the end of the alignment table (4) a measuring device (5) and an adjoining lock (6) are arranged. Schlossbleiche 20, Postfach 130219 · D-5600 Wuppertal 1 Patent attorney Dr.-Ing. Dipl.-Ing. A. SoIf Telephone (0202) 445096/451226 ■ Telefäx- (0262) 4Si2 $ o \ _t "* ^: ·. '"; Patent attorney Dipl.-Ing. Chr. Zapf Telex: 8591273 soza; ; j j; ": ** ··.": * ··· Patent attorney Dr.-Ing. Dipl.-Ing. W.Hasse ro τ r ι , .- 'CtR. SOLF & ZAPF Authorized representative at the European Patent Office Wuppertal - Munich , European Patent Attorneys I. 3. Device according to claim 1 and / or 2, :. _; . characterized in that Is, the means of transport of the positioning table (7) '%' from several parallel arranged, There are 5 endlessly circulating conveyor belts, * “with at least one pair of parallel belts fe conveyor belts with different speeds is T E drivable. J 10 4. Apparatus according to claim 3, daduich g e *. ' indicates that the means of transport of the positioning table (7) are connected to a summation gear (8) and a stepping motor (9). 15th 5. Device according to one or more of the claims 1 to 4, characterized in that a light barrier (10) at the beginning of the positioning table (7) and a measuring device (11) at the end of the ■ Positioning tables (7) are arranged with the '"20 drive means (8,9) are connected. 6. Device according to one or more of the claims 1 to 5, characterized in that the transverse perforation device (21) consists of one arranged above the sheet path, touching the sheet path, endlessly guided, with sheet path speed driven or revolving rubber blanket (22), under which a perforation, 30 tion table (23) is arranged. 7. Apparatus according to claim 6, characterized in that - i indicates that the perforation table ί Schlossbleiche 20, Postfach 130219 · D-5S00.fVuppertsri: * ":. **. Patent attorney Dr.-Ing. Dipl.-Ing. A. SoIf . Telephone (0202) 445096/451226 · Fax. (02Ö2) 451326 · ^: - · '· ' ·· '· Patent attorney Dipl.-Ing.Chr. Zapf ¹ Telex: 8591273 S07a '··' ·! ·. '..' .. ':' ·. ' ·. ' Patent attorney Dr.-Ing Dipl-Ing W.Hasse ■ • ■ • ^! .. ^: DR. SOLF & ZAPF Authorized representative at the European Patent Office Wuppertal - Munich European patent attorneys (23) carries the perforation tools and above the perforation table (23) and above the lower run of the rubber blanket (22) a counter plate is arranged, which worried the counter pressure of the rubber band and is connected to a drive means that the counter-plate short strokes in combination with the Forces the stroke of the perforation table (23). 8. Apparatus according to claim 7, characterized in that - indicates that the crank disc (24 a) via a toothed belt (27) with the main drive motor (26) is connected, a step gear (28) is provided which is connected to the toothed belt stands and wherein the stepping gear or summation gear (28) is additionally coupled to a stepping motor is. 9. Apparatus for producing an arched web, characterized in that a flat pile feeder (1) is connected to an aligning table (4), the aligning table (4) a Has stop (35), a punching device (37) is attached to the alignment table and between a to-and-fro conveyor (36) is arranged on these two device elements, the punching device (37) is connected to a transport means above which a Glue system (40) is located and a stop (39) is arranged in the end region, the means of transport is connected to a tractor belt (41) which is connected to a zigzag delivery device. 10. The device according to claim 9, characterized in that Schlossbleiche 20, Postfach 130219 · D-5600 Wuppertal 1 Patent attorney Dr.-Ing. Dipl.-Ing. A. SoK Telephone (0202) 445096/451226 · Fax. (03il2) 4Si2 £ tf ''"..". Patent attorney Dipl.-Ing. Chr. Zapf Telex. 8591273 soza. ".:::". M * ". · ..: Patent attorney Dr.-Ing.Dipl.-Ing.W. Hasse Authorized representative at the European Patent Office European Patent Attorneys . SOLF & ZAPF Wuppertal - Munich -A- 10 11th indicates that a punching device equipped with punching cylinders is attached to the stop (35) (44) is attached, which is connected to a tractor belt (45), above which a glue system (40) is arranged, a stop (39) is arranged in the end region of the tractor belt (45) another tractor belt (41) is attached, the tractor belt (41) with a zigzag delivery device communicates. Device according to one or more of Claims 1 to 10, characterized by a means of transport (47) to which a means of transport (48) extending at right angles is attached above which a glue activation station (51) is arranged. 12. The device according to claim 11, characterized in that that the glue activation station (51) is attached to the clamping elements (50). Schlossbleiche 20, Postfach 130219 · D-5600 Wuppertal \ Telephone (0202) 445096/451226 · Fax) (02φ) 4SJ2? §, Telex: 8591273 soza · ·; ; ί · Patent attorney Dr.-Ing. Dlpl.-Ing. A. SoIf Patent attorney Dlpl.-Ing. Chr. Zapf Patent Attorney Dr.-Ing. Dipl.-Ing, W. Hasse