DE19629968A1 - Method of manufacture of walk=on or drive=on road surface plates - Google Patents
Method of manufacture of walk=on or drive=on road surface platesInfo
- Publication number
- DE19629968A1 DE19629968A1 DE19629968A DE19629968A DE19629968A1 DE 19629968 A1 DE19629968 A1 DE 19629968A1 DE 19629968 A DE19629968 A DE 19629968A DE 19629968 A DE19629968 A DE 19629968A DE 19629968 A1 DE19629968 A1 DE 19629968A1
- Authority
- DE
- Germany
- Prior art keywords
- metal plate
- paper
- plate
- weight
- glued
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02172—Floor elements with an anti-skid main surface, other than with grooves
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/06—Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/744—Non-slip, anti-slip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/24—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/12—Paper, e.g. cardboard
- B32B2317/125—Paper, e.g. cardboard impregnated with thermosetting resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Floor Finish (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zum Her stellen einer begehbaren und/oder befahrbaren Boden platte und auf eine solche Bodenplatte gemäß den Gat tungsmerkmalen der Patentansprüche 1 und 9.The invention relates to a method for manufacturing provide a walkable and / or drivable floor plate and on such a base plate according to the Gat tion features of claims 1 and 9.
Bekannte Bodenplatten dieser Art werden einheitlich aus Metall, vorzugsweise aus geprägten Blechen hergestellt. Diese Metallplatten haben an ihrer Oberseite eine drei dimensionale Struktur, die durch in regelmäßigen Ab ständen angeordnete, nach oben vorstehende Vorsprünge gebildet ist, welche ein raupenförmiges Aussehen haben, weshalb die entsprechenden Metallbleche auch als Raupenbleche bezeichnet werden. Zwecks Gewichtsein sparung verwendet man für die Metallplatten Aluminium, dessen Verarbeitung zu einem Warzenblech aufwendig ist.Known floor slabs of this type are made uniform Metal, preferably made from embossed sheet metal. These metal plates have a three on their top dimensional structure, which in regular ab stands arranged, protrusions protruding upwards is formed, which have a caterpillar shape, which is why the corresponding metal sheets also as Caterpillar plates are called. For weight saving, aluminum is used for the metal plates, its processing into a checker plate is complex.
Bevorzugt werden die genannten Bodenplatten zur Her stellung von Verbundplatten verwendet, die als Bodenbe lag insbesondere in Aufbauten von Nutzfahrzeugen, ins besondere von Lastkraftwagen zum Einsatz kommen. Hierbei ist die vornehmlich aus Aluminium bestehende Metallplatte auf eine Sperrholz-Trägerplatte aufge klebt, wobei das Dickenverhältnis zwischen der Metall platte und der Sperrholzplatte so abgestimmt ist, daß sich eine optimale Druck- und Biegefestigkeit der Verbundplatte ergibt. Wegen der erforderlichen Rutsch- und Druckfestigkeit darf hierbei die Metallplatte eine gewisse Dicke nicht unterschreiten, deshalb sind die Herstellungskosten sowie die Gewichte dieser Verbund platten relativ hoch. Außerdem reduziert die Gesamt dicke solcher Verbundplatten über die Gesamtfläche gesehen das Fördervolumen eines Nutzfahrzeugs nicht un erheblich, auch reduziert das Gewicht der Verbundplatte die Nutzlast des Fahrzeugs.The base plates mentioned are preferred for manufacture Position of composite panels used as Bodenbe was particularly in superstructures of commercial vehicles, ins special trucks are used. Here, the one consisting primarily of aluminum Metal plate on a plywood support plate sticks, the thickness ratio between the metal plate and the plywood plate is matched so that optimal compressive and flexural strength of the Composite plate results. Because of the required slip and compressive strength, the metal plate may be a not less than a certain thickness, that's why they are Manufacturing costs as well as the weights of this composite plates relatively high. It also reduces the overall thickness of such composite panels over the entire area seen the delivery volume of a commercial vehicle not un considerably, also reduces the weight of the composite panel the payload of the vehicle.
Der Erfindung liegt nun die Aufgabe zugrunde, ein Ver fahren zum Herstellen einer begehbaren und/oder befahr baren Bodenplatte zu schaffen, das mit vertretbarem Aufwand ausgeführt werden kann und eine Bodenplatte ergibt, die trotz ihrer rutschhemmenden Ausstattung eine Gewichts- und eine Volumenreduzierung insbesondere im Verbund mit anderen Platten ermöglicht.The invention is based on the object, a Ver drive to create a walk-in and / or drive to create a manageable floor slab with an acceptable Effort can be done and a floor slab results, despite their anti-slip equipment a weight and volume reduction in particular in combination with other panels.
Diese Aufgabe wird durch die Gesamtheit der Merkmale des Patentanspruchs 1 gelöst, wonach die vorzugsweise aus Aluminium bestehende Metallplatte eine rutschhem mende Oberflächenbeschichtung erhält, die aufgrund der Phenolharzbindung gegen physikalische und chemische Einflüsse besonders widerstandsfähig und damit ver schleißarm ist. This task is characterized by the totality of the characteristics of claim 1 solved, according to which preferably aluminum plate made of aluminum a non-slip ing surface coating, which due to the Phenolic resin bond against physical and chemical Influences particularly resistant and thus ver is low wear.
Die erfindungsgemäß hergestellte Bodenplatte eignet sich bevorzugt für die Fertigung einer Verbundplatte, die als Fußbodenplatte in Nutzfahrzeugen, wie Last kraftwagen und deren Anhänger, zum Einsatz kommt. Hier zu wird die beschichtete Bodenplatte mit einer Sperr holzplatte verklebt, die noch zusätzlich an der Unter seite mit einer Gegenzugplatte aus Metall ausgestattet sein kann. Eine solche Verbundplatte erfüllt bei redu zierter Dicke die geforderte Rutsch- und Druckfestig keit, womit eine insbesondere für den Speditionsbereich bedeutsame Volumen- und Gewichtsreduzierung vor allem dann möglich ist, wenn die Metallplatten einer solchen Verbundplatte aus Aluminium bestehen. Die Merkmale der hierfür verwendeten Bodenplatte ergeben sich aus dem Anspruch 9, im übrigen beinhalten die Unteransprüche vorteilhafte Ausgestaltungsmerkmale des erfindungs gemäßen Verfahrens und der danach hergestellten Bo denplatte.The base plate produced according to the invention is suitable preferred for the production of a composite panel, which as a floor panel in commercial vehicles, such as load motor vehicles and their trailers. Here to the coated base plate with a lock glued wooden plate, which is additionally on the bottom side with a counter-pull plate made of metal can be. Such a composite panel fulfills at redu the required slip and pressure resistance speed, with which one particularly for the forwarding area significant volume and weight reduction above all is possible if the metal plates of such Composite plate made of aluminum. The characteristics of the bottom plate used for this result from the Claim 9, otherwise contain the subclaims advantageous features of the invention according to the method and the Bo denplatte.
Die Erfindung wird nachfolgend anhand der Zeichnung an einem Ausführungsbeispiel erläutert. Die Zeichnung zeigt einen Ausschnitt aus einer Verbundplatte mit einer an der Oberseite angeordneten begehbaren Boden platte, die eine rutschhemmende Oberfläche aufweist.The invention is based on the drawing an embodiment explained. The drawing shows a section of a composite panel with a walk-in floor arranged at the top plate that has a non-slip surface.
Im einzelnen erkennt man in der Zeichnung eine Sperr holzplatte 1, die als Trägerplatte der Verbundplatte angesehen werden kann. Oberseitig ist auf die Sperr holzplatte 1 eine Metallplatte 2 aufgeklebt, die vor nehmlich aus Aluminium besteht. Die Metallplatte 2 ist vor dem Verkleben mit der Sperrholzplatte 1 an ihrer Oberseite mit einer Beschichtung versehen worden, die aus einer zwischenliegenden, ersten Papierschicht 4 und einer weiteren, außenliegenden Papierschicht 5 besteht. Diese Papierschichten 4 und 5 sind durch vernetztes und ausgehärtetes Phenolharz gebunden und zugleich mit der darunterliegenden Metallplatte 2 verbunden, was in ei nem Warmpreßvorgang geschieht. Ein besonders guter Verbund zwischen der Metallplatte 2 und der ersten Papierschicht 4 ergibt sich, wenn die Metallplatte 2 an ihrer oberen Beschichtungsseite zuvor geschliffen wird, wobei zweckmäßig Schleifmittel zum Einsatz kommen, die eine 60er bis 80er Körnung haben.In detail, one can see in the drawing a locking wooden plate 1 , which can be viewed as a carrier plate of the composite plate. On the top, a metal plate 2 is glued to the locking wooden plate 1 , which is mainly made of aluminum. Before gluing to the plywood panel 1, the metal plate 2 has been provided on its top with a coating consisting of an intermediate, first paper layer 4 and a further, outer paper layer 5 . These paper layers 4 and 5 are bound by crosslinked and hardened phenolic resin and at the same time connected to the underlying metal plate 2 , which is done in a hot pressing process. A particularly good bond between the metal plate 2 and the first paper layer 4 is obtained if the metal plate 2 is previously sanded on its upper coating side, expediently using abrasives which have a grain size of 60 to 80 mm.
Die Papierschicht 4 ist vornehmlich aus zwei Lagen ei nes Zellulosevlieses gebildet, welches in der Ausgangs lage etwa ein Gewicht von 200 g/m² hat und einen Harz gehalt von ca. 55 Gew.-% aufweist. Die außenliegende Papierschicht 5 ist aus einem Dekorpapier oder einem technischen Papier gebildet, das etwa ein Gewicht von 50 g/m² und vor dem Preßvorgang mit einem Harzgehalt von ca. 60 Gew.-% imprägniert ist. Unter dem genannten technischen Papier ist ein Papier zu verstehen, welches nicht farbig und ungebleicht ist. Die Harzrezepturen für die drei verschiedenen Papierlagen können unter schiedlich sein, um zwischen der Papierschicht 4 und der Metallplatte 2 einerseits eine besonders gute Bindung zu erzielen und andererseits an der Oberfläche der außenliegenden Papierschicht 5 eine hohe Wider standsfähigkeit zu erreichen.The paper layer 4 is primarily formed from two layers of egg cellulose fleece, which in the starting position has a weight of approximately 200 g / m² and a resin content of approximately 55% by weight. The outer paper layer 5 is formed from a decorative paper or a technical paper which is about 50 g / m² in weight and impregnated with a resin content of about 60% by weight before the pressing process. The technical paper mentioned is to be understood as paper that is not colored and unbleached. The resin formulations for the three different layers of paper can be different to achieve a particularly good bond between the paper layer 4 and the metal plate 2 on the one hand and on the other hand to achieve a high resistance to the surface of the outer paper layer 5 .
Die Rutschfestigkeit der Verbundplatte bzw. der Boden platte 2 an der Oberseite ist durch eine dreidimensio nale Oberflächenstruktur 6 gegeben, die beim Warmpreß vorgang erzeugt wird. Dazu setzt man beim Preßvorgang eine entsprechende Prägematrize ein, welche in die Pa pierschichten 4, 5 eine Riffelung, ein Waffelmuster oder eine ähnliche dreidimensionale Struktur dauerhaft einpreßt.The slip resistance of the composite plate or the bottom plate 2 at the top is given by a three-dimensional surface structure 6 , which is generated during the hot pressing process. For this purpose, a corresponding embossing die is used in the pressing process, which permanently presses a corrugation, a waffle pattern or a similar three-dimensional structure into the paper layers 4 , 5 .
Sowohl die Metallplatte 2 mit den gebundenen Papier schichten 4 und 5 und der Oberflächenstruktur 6 für sich als auch im Verbund mit der Sperrholzplatte 1 und der weiteren Metallplatte 3 können für Industrieböden, Treppenstufen, Fußböden in LKW-Aufbauten, für Ladebord wände oder vergleiche Zwecke zum Einsatz kommen, wobei sich gegenüber herkömmlichen Bodenplatten mit ver gleichbaren Druckfestigkeiten eine verringerte Dicke bei guter Rutschhemmung ergibt.Both the metal plate 2 with the bound paper layers 4 and 5 and the surface structure 6 by themselves and in combination with the plywood plate 1 and the other metal plate 3 can be used for industrial floors, stairs, floors in truck bodies, for tail lifts or similar purposes Use come, which results in a reduced thickness with good slip resistance compared to conventional floor panels with comparable compressive strengths.
Claims (13)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19629968A DE19629968A1 (en) | 1996-07-25 | 1996-07-25 | Method of manufacture of walk=on or drive=on road surface plates |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19629968A DE19629968A1 (en) | 1996-07-25 | 1996-07-25 | Method of manufacture of walk=on or drive=on road surface plates |
Publications (1)
Publication Number | Publication Date |
---|---|
DE19629968A1 true DE19629968A1 (en) | 1998-01-29 |
Family
ID=7800763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19629968A Ceased DE19629968A1 (en) | 1996-07-25 | 1996-07-25 | Method of manufacture of walk=on or drive=on road surface plates |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE19629968A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2825388A1 (en) * | 2001-05-30 | 2002-12-06 | Christian Deforges | Panel for temporary road surface, comprises flexible material core between upper and lower metal sheets |
DE102004037398A1 (en) * | 2004-07-30 | 2006-03-23 | Fritz Egger Gmbh & Co | Laminate, component with a laminate and method for its production |
ITBO20130378A1 (en) * | 2013-07-19 | 2015-01-20 | Nazar Hrynishyn | ALUMINUM TILE AND INSTALLATION METHOD |
DE202014105592U1 (en) | 2014-11-20 | 2016-02-23 | Dekodur Gmbh & Co. Kg | Building material plate with decorative layer |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7020738U (en) * | 1969-06-04 | 1971-04-15 | Cignarelli Riccardo Rota | PLATE FOR BUILDING PURPOSES. |
DE2905826A1 (en) * | 1978-02-15 | 1979-10-04 | Matsushita Electric Works Ltd | Laminated decorative thermoset sheet with raised pattern - made by moulding against flat flexible pad |
DE2936942A1 (en) * | 1978-09-22 | 1980-04-03 | Formica Int | EMBELLISHED, DECORATIVE, HEAT-HARDENED RESIN LAMINATES |
US4390580A (en) * | 1981-08-26 | 1983-06-28 | Donovan William J | High pressure laminate for access floor panels |
CH645301A5 (en) * | 1980-01-17 | 1984-09-28 | Formica Ltd | Decorative laminate with embossed and non-embossed regions |
DE9207405U1 (en) * | 1992-06-02 | 1992-08-20 | Arnold GmbH, 6382 Friedrichsdorf | Plate-shaped floor cassette |
DE9411626U1 (en) * | 1994-06-03 | 1994-10-27 | Viessmann GmbH & Co, 95030 Hof | Surface covering, in particular floor covering for walk-in and drive-in cooling and fresh-keeping cells |
-
1996
- 1996-07-25 DE DE19629968A patent/DE19629968A1/en not_active Ceased
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7020738U (en) * | 1969-06-04 | 1971-04-15 | Cignarelli Riccardo Rota | PLATE FOR BUILDING PURPOSES. |
DE2905826A1 (en) * | 1978-02-15 | 1979-10-04 | Matsushita Electric Works Ltd | Laminated decorative thermoset sheet with raised pattern - made by moulding against flat flexible pad |
DE2936942A1 (en) * | 1978-09-22 | 1980-04-03 | Formica Int | EMBELLISHED, DECORATIVE, HEAT-HARDENED RESIN LAMINATES |
CH645301A5 (en) * | 1980-01-17 | 1984-09-28 | Formica Ltd | Decorative laminate with embossed and non-embossed regions |
US4390580A (en) * | 1981-08-26 | 1983-06-28 | Donovan William J | High pressure laminate for access floor panels |
DE9207405U1 (en) * | 1992-06-02 | 1992-08-20 | Arnold GmbH, 6382 Friedrichsdorf | Plate-shaped floor cassette |
DE9411626U1 (en) * | 1994-06-03 | 1994-10-27 | Viessmann GmbH & Co, 95030 Hof | Surface covering, in particular floor covering for walk-in and drive-in cooling and fresh-keeping cells |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2825388A1 (en) * | 2001-05-30 | 2002-12-06 | Christian Deforges | Panel for temporary road surface, comprises flexible material core between upper and lower metal sheets |
DE102004037398A1 (en) * | 2004-07-30 | 2006-03-23 | Fritz Egger Gmbh & Co | Laminate, component with a laminate and method for its production |
DE102004037398B4 (en) * | 2004-07-30 | 2011-06-22 | Fritz Egger Gmbh & Co. | Wood-based panel with a laminate and method for producing a component with a wood-based panel |
ITBO20130378A1 (en) * | 2013-07-19 | 2015-01-20 | Nazar Hrynishyn | ALUMINUM TILE AND INSTALLATION METHOD |
DE202014105592U1 (en) | 2014-11-20 | 2016-02-23 | Dekodur Gmbh & Co. Kg | Building material plate with decorative layer |
EP3023250A1 (en) | 2014-11-20 | 2016-05-25 | Holzbau Schmid GmbH & Co. KG | Building panel with decorative layer |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
OP8 | Request for examination as to paragraph 44 patent law | ||
8131 | Rejection |