DE1560760A1 - Process for the continuous production of laminates with a breathable, abrasion-resistant, decorative surface made of plastic - Google Patents
Process for the continuous production of laminates with a breathable, abrasion-resistant, decorative surface made of plasticInfo
- Publication number
- DE1560760A1 DE1560760A1 DE19641560760 DE1560760A DE1560760A1 DE 1560760 A1 DE1560760 A1 DE 1560760A1 DE 19641560760 DE19641560760 DE 19641560760 DE 1560760 A DE1560760 A DE 1560760A DE 1560760 A1 DE1560760 A1 DE 1560760A1
- Authority
- DE
- Germany
- Prior art keywords
- plastic
- continuous production
- laminates
- cylinder
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0056—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
- D06B11/0066—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics by spaced contacts with a member carrying a single treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Laminated Bodies (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
Description
Verfahren zur kontinuierlichen Hörstellung von Schichtstoffen mit atmungsaktiver, abriebfester, dekorativer Oberfläche aus Kunststoff.Method for the continuous listening position of Laminates with a breathable, abrasion-resistant, decorative surface made of plastic.
Gewebebahnen mit abwaschbarer Kunststoff-Beschichtung sind in den verschiedensten Variationen auf dem Markt. Diese Gewebebahnen werden hergestellt, indem sie auf einem Kalander mit flüssigem Kunststoff unter hohem Druck verbunden werden, wobei gleichzeitig die Oberfläche mit einer gewünschten Narbung versehen wird. Dieses Material ist nicht atmungsaktiv.There is a wide variety of fabric panels with a washable plastic coating Variations in the market. These fabric webs are produced by joining them on a calender with liquid plastic under high pressure at the same time the surface is provided with a desired grain. This material is not breathable.
Bei einem anderen Verfahren wird mittels Extruder plastifizierter Kunststoff unter Zuhilfenahme einer Breitschlitzdüse auf ein darunter fortlaufendes Gewebe gespritzt, um anscbliessend mittels Druckrollen gepresst und gleichzeitig gekühlt zu werden, sodass ein Gewebe-Kunststoffmaterial entsteht. - Um diesen Stoffen eine gewisse Atmungsfähigkeit zu verleihen, werden sie anschliessend auf mechanische Art gelocht.Another method is plasticised plastic by means of an extruder With the help of a slot nozzle on a continuous fabric underneath Injected, then pressed by means of pressure rollers and cooled at the same time to become a fabric-plastic material. - About this one They then give fabrics a certain breathability punched in a mechanical way.
Die Herstellung abwaschbarer, atmungsaktiver Stoffe ist von einer verhältnismässig hohen Investition abhängig, was sich natürlich auf den Endpreia des Fertigprodukts auswirkt. Darüber hinaus sind die für die Prägung sowie für die Lochung erforderlichen Werkzeuge kompliziert und Reparatur anfällig.The production of washable, breathable fabrics is proportionate high investment depending, of course, on the final price of the finished product affects. In addition, there are those for the embossing and for the perforation Required tools are complicated and prone to repair.
Es hat sich nun gezeigt, dass die Herstellung vorerwähnter Schichtstoffe bei wesentlich geringerem Kapitalaufwand möglich ist, darüber hinaus aber neben Abwaschbar keit und Atmungs aktivität die Herstellung einer hochwertigen filigranartigen Struktur gestattet, die nach den vorerwähnten Verfahren nicht herstellbar ist.It has now been shown that the production of the aforementioned laminates with Much less capital expenditure is possible, but in addition to being washable and breathable activity allows the production of a high-quality filigree structure that cannot be produced by the aforementioned method is.
Dabei wird der Kunststoff, z.B. PVC-Paßte, ähnlich einem Druckverfahren auf einen rotierenden Zylinder aufgebracht. Der Zylinder ist innen geheizt, soda«* die Kunststoff-Masse geliert. Auseerhalb dee Zylinder» ist eine Rolle mit zumThe plastic, e.g. PVC fits, is applied in a similar way to a printing process applied a rotating cylinder. The cylinder is heated inside, soda «* the plastic mass gels. Outside the cylinder »is a role with the
909830/1272909830/1272
Beispiel Gewebebahn angebracht. Durch eine Anpresswalze wird diese Gewebebahn in den noch flüssigen Kunststoff eingepresst, sodass er in die Gewebestruktur eindringt. Beim weiteren Verlauf der Zylinder-Drehung geliert der Kunststoff in an sich bekannter Weise. Im unteren Teil des Zylinders ist eine Wasserkühlung angebracht, die den Kunststoff unterhalb seiner Einfriertemperatur abkühlt, sodass er fest wird und mittels Abzugswalzen entformt werden kann. Als Heizung eignet sich ein Gasbrenner, Induktionsheizung oder ein flüssiges Salzbad.Example fabric sheet attached. This fabric web is made by a pressure roller pressed into the still liquid plastic so that it fits into the tissue structure penetrates. As the cylinder continues to rotate, the plastic gels in a manner known per se. There is water cooling in the lower part of the cylinder attached, which cools the plastic below its freezing temperature so that it solidifies and can be removed from the mold by means of take-off rollers. as A gas burner, induction heating or a liquid salt bath is suitable for heating.
In Abbildung I ist der schematische Ablauf zeichnerisch dargestellt. Der rotierende Zylinder (1) wird durch die Heizung (3) während annähernd eines Umlaufs auf die Geliertemperatur der Kunststoffmasse, ca. l80°C, geheizt, um nach annähernd einer Umdrehung mittels Wasserkühlung (2) wieder auf Raumtemperatur heruntergekühlt zu werden. Eine oszilierende Spritz einrichtung (4) spritzt den Kunststoff gegen die Zylinderwandung (1). Anschliessend wird auf der Geweberolle (5) die Gewebebahn mittels AnpressroUe (6) in den flüssigen Kunststoff gepresst. Die oszilierende Spritzeinrichtung (4a) versorgt die Gewebeoberfläche mit eine-ui zweiten Kunstetoffbelag, der wiedermi durch Anpressrolle (7) in das Gewebe gepresst wird. Bis zum Wasserbad (2) findet die Gelierung statt. Nach der Kühlung wird der Schichtstoff über Umlenkrolle (8) vom Zylinder (1) abgenommen und aufgerollt.In Figure I the schematic sequence is shown in the drawing. The rotating one Cylinder (1) is heated by the heater (3) during approximately one cycle to the gelling temperature of the plastic compound, approx. 180 ° C., to approximately cooled down again to room temperature by means of water cooling (2) to become. An oscillating spray device (4) injects the plastic against the cylinder wall (1). Then on the fabric roll (5) the The fabric sheet is pressed into the liquid plastic by means of a pressure roller (6). The oscillating Injection device (4a) supplies the fabric surface with a second plastic covering, which is again pressed into the fabric by a pressure roller (7) will. Gelation takes place up to the water bath (2). After cooling is the laminate is removed from the cylinder (1) via the pulley (8) and rolled up.
Figur II demonstriert die Herstellung von Schichtstoff, wobei der Kunststoff in bestimmter Bildcharakterietik, z.B. Blumenmuster, gedruckt und auf den Zylinder in das Gewebe gepresst wird. In diesem Falle ist die Spritzeinrichtung durch ein endloses Siebdruck-Gewebeband (9) ersetzt, welches durch die Umlenkrolle (10) in Kontakt mit dem Zylinder steht. Innerhalb des Siebdruck-Gewebebandes (9) befindet sich die Kunststoffmasse (12) mit Überschuss, der von dem Abstreifer (13) nach der Siebdruck-Methode abgestreift wird. Der weitere Arbeitsablauf ent spricht dem der Fig. I.Figure II demonstrates the production of laminate, the plastic in certain image characteristics, e.g. flower pattern, printed and on the cylinder is pressed into the tissue. In this case, the spray device is through a Replaced endless screen printing fabric tape (9), which is passed through the pulley (10) in Is in contact with the cylinder. Located inside the screen printing fabric tape (9) the plastic mass (12) with excess, which is from the scraper (13) is stripped by the screen printing method. The rest of the work flow corresponds that of Fig. I.
Figfcr III stellt eine vereinfachte Form des Verfahrens dar, wobei der Kunststoff durch Sprüheinrichtung (14) gegen die Auftragswalze (15) gegeben wird, die ihnFigfcr III represents a simplified form of the process, whereby the plastic is given by spray device (14) against the application roller (15), which him
909830/1272 BAD OHSG|NAL 909830/1272 BAD OHSG | NAL
wiederum an den Zylinder (16) welter gibt. Der Zylinder ist mit einer Gravierung versehen, z.B. einem Blumenmuster. Der Kunststoff-Überschuss wird durch den Abstreifer (18) entfernt. - Der weitere Arbeit·verlauf ist ähnlich dem aus Fig. 1 und 2.again to the cylinder (16) welter there. The cylinder is provided with an engraving, e.g. a flower pattern. The excess plastic will removed by the scraper (18). - The further course of work is similar to that from FIGS. 1 and 2.
Figur IV stellt eine Draufsicht des Zylinders dar. der Abstreifer (l8) ist als Kamm ausgebildet, der den Kunststoff in Streifen (19) b*w» durch die Oscilierung des Abstreifets in Schlangenlinien (20) aufbringt.FIG. IV shows a top view of the cylinder. The scraper (18) is as Comb formed, which b * w »the plastic in strips (19) by the oscillation of the scraper in serpentine lines (20).
Die so hergestellten Schichtstoffe zeichnen sich durch exclusive β Aussehen aui (sie erinnern teilweise an die Qualitftt von Brüsseler Spit ι en). Darüber hinaus sind derartige Stoffe abwaschbar, bsi der richtigen Kombination atmungsaktiv und preiswert in der Herstellung.The laminates produced in this way are distinguished by their exclusive appearance (They are partly reminiscent of the quality of Brussels spices). Furthermore such fabrics are washable, breathable and with the right combination inexpensive to manufacture.
Mit Hilfe dieses Verfahrens ist es möglich, aus einem billigen Gewebe oder Papierbahn einen hochwertigen Polsterstoff oder Tapeten herzustellen. Derartige Schichtstoffe finden darüber hinaus Anwendung in der Bekleidungs-Industrie, in der Schuh-Industrie, bei der Herstellung von Lampenschirmen, Vorhangstoffen, Polsterstoffen etc.With the help of this process, it is possible to produce a high-quality upholstery fabric or wallpaper from a cheap fabric or paper web. Such Laminates are also used in the clothing industry, in the shoe industry, in the manufacture of lampshades, curtain fabrics, Upholstery fabrics etc.
Darüber hinaus lassen sie sich infolge ihrer hohen Festigkeit als Verpackungsmaterial für die Herstellung von S&cken etc. verwenden.In addition, due to their high strength, they can be used as packaging material for the production of bags, etc.
909830/1272909830/1272
BAD ORIGINALBATH ORIGINAL
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEE0026972 | 1964-05-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
DE1560760A1 true DE1560760A1 (en) | 1969-07-24 |
Family
ID=7072467
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19641560760 Pending DE1560760A1 (en) | 1964-05-02 | 1964-05-02 | Process for the continuous production of laminates with a breathable, abrasion-resistant, decorative surface made of plastic |
Country Status (6)
Country | Link |
---|---|
BE (1) | BE663192A (en) |
CH (1) | CH433181A (en) |
DE (1) | DE1560760A1 (en) |
ES (1) | ES312359A1 (en) |
FR (2) | FR1434597A (en) |
NL (1) | NL6505521A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4264644A (en) * | 1979-04-13 | 1981-04-28 | Schaetti & Co. | Method for coating textile bases with powdery synthetic material |
DE2915609C2 (en) * | 1979-04-18 | 1986-02-20 | Schaetti & Co, Wallisellen | Process for coating textile substrates with powdery plastic |
-
1964
- 1964-05-02 DE DE19641560760 patent/DE1560760A1/en active Pending
- 1964-07-10 CH CH913964A patent/CH433181A/en unknown
-
1965
- 1965-04-28 ES ES0312359A patent/ES312359A1/en not_active Expired
- 1965-04-29 BE BE663192A patent/BE663192A/xx unknown
- 1965-04-29 NL NL6505521A patent/NL6505521A/xx unknown
- 1965-04-30 FR FR15372A patent/FR1434597A/en not_active Expired
- 1965-05-03 FR FR15540A patent/FR1434613A/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
ES312359A1 (en) | 1966-02-01 |
FR1434613A (en) | 1966-04-08 |
BE663192A (en) | 1965-08-17 |
NL6505521A (en) | 1965-11-03 |
CH433181A (en) | 1967-09-30 |
FR1434597A (en) | 1966-04-08 |
CH913964A4 (en) | 1966-11-30 |
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