DE1415974A1 - Wire with two layers of insulation - Google Patents

Wire with two layers of insulation

Info

Publication number
DE1415974A1
DE1415974A1 DE19611415974 DE1415974A DE1415974A1 DE 1415974 A1 DE1415974 A1 DE 1415974A1 DE 19611415974 DE19611415974 DE 19611415974 DE 1415974 A DE1415974 A DE 1415974A DE 1415974 A1 DE1415974 A1 DE 1415974A1
Authority
DE
Germany
Prior art keywords
wire
insulation layer
layers
insulation
wires
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19611415974
Other languages
German (de)
Inventor
Hans Ballmann
Kurt Muehlethaler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Landis and Gyr AG
Original Assignee
Landis and Gyr AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Landis and Gyr AG filed Critical Landis and Gyr AG
Publication of DE1415974A1 publication Critical patent/DE1415974A1/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/308Wires with resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0275Disposition of insulation comprising one or more extruded layers of insulation

Landscapes

  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Insulated Conductors (AREA)

Description

=v-··'- ·■■-· Fall 1243= v- ·· '- · ■■ - · Case 1243

1 961 96

LANDIS * GYR AG, ZUG (SCHWEIZ)LANDIS * GYR AG, ZUG (SWITZERLAND)

Draht mit zwei IsolationsschichtenWire with two layers of insulation

Es ist ein Draht mit einer inneren und einer äusseren Isolationsschicht als sogenannter Backlackdraht bekannt, bei welchem die innere Isolationsschicht aus einem härtbaren Kunstharzlack, welche Schicht durch ein Tauchverfahren erzeugt und anschliessend eingebrannt wird, und die äussere Isolationsschicht aus thermoplastischem Kunststoff besteht. Vielfach ist dieser Backlackdraht infolge seines beschränkten Isoliervermögens als Schaltdraht in elektrischen Einrichtungen nicht verwendbar. Ausserdem ist er verhältnismässig steif, so dass an seinen Biegestellen leicht Risse in den Isolierschichten entstehen können. Zudem ist es sehr umständlich, die auf den Draht eingebrannte innere Isolationsschicht zu ent-It is a wire with an inner and an outer insulation layer known as a so-called baked enamel wire, in which the inner insulation layer consists of a hardenable synthetic resin varnish, which Layer is created by a dipping process and then burned in, and the outer insulation layer is made of thermoplastic Made of plastic. In many cases, this baked enamel wire cannot be used as a jumper wire in electrical equipment due to its limited insulating capacity. It is also proportionate stiff, so that cracks can easily develop in the insulating layers at its bending points. In addition, it is very cumbersome to remove the inner insulation layer burnt onto the wire

Dr. AK/ms/19.7.61 '/.Dr. AK / ms / 7/19/61 '/.

809803/0563809803/0563

fernen, tun darauf blanke Schaltstellen zu erhalten, so dass seine Verwendung als Schaltdraht zu Zeitverlusten führt. Welter 1st ein Draht f welcher zwei Isolationsschichten aus verachiodenen Kunststoffen aufweist, bekannt, bei dem der die innere Ieolationaschicht bildende Kunststoff zwar vernaltnismässig gute Isolationae.igenschaften jedoch eine geringe, medhanische Vlderstandsfähigkeit hat. Sie aussere Isolationsschicht bildet hauptsäch-Hch eine Schutzschicht gegen mechanische Einflüsse, wie Abrieb usw, und ist weniger gut isolierend. Dieser Draht dient zwar für Schaltzwecke, beim Fertigen von Kabelbäumen 1st es jedoch erforderlich, die den Kabelbaum bildenden Drähte, wie allgemein üblich, mittels Schnur oder Klebeband zusammenzuhalten. far away, do care to maintain bare switching points, so that its use as a jumper wire leads to time losses. A wire f which has two insulation layers made of verachiodinated plastics is known, in which the plastic forming the inner insulation layer has negligibly good insulation properties but a poor medical resistance. The outer insulating layer mainly forms a protective layer against mechanical influences, such as abrasion, etc., and is less insulating. Although this wire is used for switching purposes, when manufacturing cable harnesses it is necessary, as is common practice, to hold the wires forming the cable harness together by means of cord or adhesive tape.

Die Erfindung bezieht sich nun auf einen» Draht mit zwei Isolationsschichten, der es ermöglicht, Kabelbäume usw. zu fertigen, ohne dabei die Drähte, wie bisher üblich, zusammenbinden zu müssen· Gemäss der Erfindung wird dieses Ziel dadurch erreicht, dass beide Isolationaschichten des Drahtes aus einem thermoplastischen Kunststoff bestehen, wobei der thermoplastische Kunststoff der äusseren Isolationsschicht, die z.B. aus Polyäthylen besteht, gegenüber demjenigen der inneren Isolationsschicht, die z.B. aus Polyvinylchlorid besteht, eine niedrigere Schmelztemperatur aufweist.The invention now relates to a »wire with two layers of insulation, which makes it possible to manufacture cable harnesses etc. without having to tie the wires together, as was previously the case According to the invention, this aim is achieved in that both insulation layers of the wire are made of a thermoplastic Made of plastic, with the thermoplastic plastic of the outer insulation layer, e.g. made of polyethylene consists of a lower melting temperature than that of the inner insulation layer, which consists e.g. of polyvinyl chloride having.

Die Erfindung ist anhand der Zeichnung, in welcher ein Ausführungsbeispiel des Erfindungsgegenstandes dargestellt ist, näherThe invention is based on the drawing, in which an exemplary embodiment of the subject matter of the invention is shown in more detail

Dr.AK/ms/19.7.61 809803/0563Dr.AK / ms / 7/19/61 809803/0563

- 3 -erläutert.- 3 -explained.

In der Zeichnung iet 1 ein Kupferdraht, auf welchen ale innere Isolationsschicht 2 ein thermoplastischer Kunststoff t z.B. Polyvinylchlorid, aufgespritzt ist· Diese innere Isolationsschicht 2 weist einen Uebersug 3 auf, der gleichfalls aus eines thermoplastischen Kunststoff! β,Β· Polyäthylen besteht, welcher jedoch gegenüber den thermoplastischen Kunststoff der inneren Isolationsschicht 1 eine niedrigere Schmelztemperatur hat· Der Uebersug 3 bildet die äussere Isolationsschicht des Drahtes 1 und weist in BeBUg auf die innere Isolationsschicht 2 eine wesentlich geringere Wandstärke auf als diese· Vorzugsweise 1st der thermoplastische Kunststoff des Ueberxuges 3 transparent, so dass die Farbe der inneren Isolationsschicht 2 sichtbar let.In the drawing, 1 iet a copper wire on which ale inner insulation layer 2 is a thermoplastic t as polyvinylchloride, is sprayed · This inner insulation layer 2 has a Uebersug 3 which likewise made of a thermoplastic plastic! β, Β · polyethylene, which, however, has a lower melting temperature than the thermoplastic of the inner insulation layer 1. The cover 3 forms the outer insulation layer of the wire 1 and, in BeBUg, has a significantly smaller wall thickness than this on the inner insulation layer 2 If the thermoplastic plastic of the cover 3 is transparent, so that the color of the inner insulation layer 2 is visible.

Zum Fertigen eines Kabelbaumes werden mehrere Drähte 1 entsprechend anelnandergelegt und In dieser Lage auf die Erwelchungs- bzw. Schmelztemperatur ihres Ueberzuges 3 erwärmt· Dadurch erweichen die UeberzUge 3 der aneinanderliegenden Drähte 1 derart, dass sie miteinander verschmelzen· Beim nachfolgenden Abkühlen erstarren sie wieder und die einzelnen aneinanderliegenden Drähte 1 sind durch ihre Uebersüge 3 fest miteinander verbunden· Auf diese Weise lassen sich auch komplizierte Kabelbäume in verhältnismassig kurzer Zeit herstellen* Diese weisen auaserdem noch den Vorteil auf, dass sie sehr sauber aussehen· Der beschriebene Draht lässt sich aber auch für andere Zwecke verwenden, z«B« zurTo produce a cable harness, several wires 1 are laid one on the other accordingly and in this position on the adult or melting temperature of their coating 3 is heated. As a result, the coatings 3 of the adjacent wires 1 soften in such a way that they fuse with each other · When they cool down, they solidify again and the individual wires 1 are firmly connected to one another by their covers 3 · In this way, even complicated cable harnesses can be produced in a relatively short time Advantage that they look very clean · The one described However, wire can also be used for other purposes, e.g. for

Dr. AK/ms/19.7.61 V-Dr. AK / ms / 7/19/61 V-

809603/0563809603/0563

Herstellung von flanschlosen Spulen usv,, d.h. insbesondere dann, wenn besondere Massnahmen erforderlich sind um aneinanderliegend ▼erlaufende Schaltdrfihte Manufacture of flangeless coils, etc., ie especially when special measures are required around connecting wires that are connected to one another

Der besondere Vorteil des beschriebenen Drahtes ist, dass er einerseits wie jeder gewöhnliche Schaltdraht verwendet werden kann und dass andererseits durch blosses Brw&rnen mehrerer aneinanderliegender Drähte diese susamnengehalten werden können, wofür bisher üblicherweise zusätzliche Mittel, wie Schnüre oder Klebebänder usw. erforderlich waren«The particular advantage of the wire described is that, on the one hand, it can be used like any ordinary jumper wire can and that on the other hand they can be kept suspended by simply bruising several wires lying next to one another, for what purpose up to now, additional means such as cords or adhesive tapes etc. were usually required «

Dr.AK/ras/19.7.61 t '/. Dr.AK / ras / 7/19/61 t '/.

809803/0563809803/0563

Claims (3)

P Αϊ Ε U T A "N S P R U 3 C H EP Αϊ Ε U T A "N S P R U 3 C H E 1. Draht mit zwei Iaolationsschichten, dadurch gekennzeichnet/
dass beide Isolationsschichten aus einem thermoplastischen Kunststoff bestehen, wobei der thermoplastische Kunststoff der äusseren Isolationsschicht (3) gegenüber demjenigen der inneren Isolationsschicht (2) eine niedrigere Schmelztemperatur aufweist.
1. Wire with two layers of insulation, characterized /
that both insulation layers consist of a thermoplastic material, the thermoplastic material of the outer insulation layer (3) having a lower melting temperature than that of the inner insulation layer (2).
2. Draht nach Anspruch 1, dadurch gekennzeichnet, dass die Wandstärke der äusseren Isolationsschicht (3) geringer als diejenige der inneren Isolationsschicht (2) ist,2. Wire according to claim 1, characterized in that the wall thickness the outer insulation layer (3) is less than that of the inner insulation layer (2), 3. Draht nach Anspruch 1, dadurch gekennzeichnet, dass die äussere Isolationsschicht (3) transparent ist»3. Wire according to claim 1, characterized in that the outer Insulation layer (3) is transparent » 4t Draht nach Anspruch 1 in der Anwendung bei Kabelbäumen, dadurch gekennzeichnet, dass die Drähte desselben durch die miteinander verschmolzenen äusseren Isolationsschichten (3) zusammengehalten sind,4t wire according to claim 1 in the application in cable harnesses, characterized characterized in that the wires of the same are held together by the fused outer insulation layers (3) are, Dr. AK/me/19.7.61 80 980 3/0563Dr. AK / me / 7/19/61 80 980 3/0563
DE19611415974 1961-07-21 1961-08-05 Wire with two layers of insulation Pending DE1415974A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH862361A CH387722A (en) 1961-07-21 1961-07-21 Wire with two layers of insulation

Publications (1)

Publication Number Publication Date
DE1415974A1 true DE1415974A1 (en) 1968-10-17

Family

ID=4342767

Family Applications (2)

Application Number Title Priority Date Filing Date
DE19611415974 Pending DE1415974A1 (en) 1961-07-21 1961-08-05 Wire with two layers of insulation
DE1962L0032212 Expired DE1866342U (en) 1961-07-21 1962-06-12 WIRE WITH TWO LAYERS OF INSULATION.

Family Applications After (1)

Application Number Title Priority Date Filing Date
DE1962L0032212 Expired DE1866342U (en) 1961-07-21 1962-06-12 WIRE WITH TWO LAYERS OF INSULATION.

Country Status (3)

Country Link
CH (1) CH387722A (en)
DE (2) DE1415974A1 (en)
GB (1) GB940806A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062998A (en) * 1975-04-12 1977-12-13 Japan Atomic Energy Research Institute Heat-resistant, resin coated electric wire characterized by three resin coatings, the outer of which is less highly cross-linked than the coating next adjacent thereto

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19703161A1 (en) * 1997-01-29 1998-07-30 Abb Patent Gmbh Winding wire e.g. for oil transformers
DE19951709A1 (en) * 1999-10-27 2001-05-03 Alcatel Sa Electrical conductor with a rectangular or quadratic cross section

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062998A (en) * 1975-04-12 1977-12-13 Japan Atomic Energy Research Institute Heat-resistant, resin coated electric wire characterized by three resin coatings, the outer of which is less highly cross-linked than the coating next adjacent thereto

Also Published As

Publication number Publication date
GB940806A (en) 1963-11-06
DE1866342U (en) 1963-01-31
CH387722A (en) 1965-02-15

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