DE10234011A1 - Cutting textiles containing plastic fibres, comprises using a laser to cut along a predetermined pattern - Google Patents
Cutting textiles containing plastic fibres, comprises using a laser to cut along a predetermined pattern Download PDFInfo
- Publication number
- DE10234011A1 DE10234011A1 DE10234011A DE10234011A DE10234011A1 DE 10234011 A1 DE10234011 A1 DE 10234011A1 DE 10234011 A DE10234011 A DE 10234011A DE 10234011 A DE10234011 A DE 10234011A DE 10234011 A1 DE10234011 A1 DE 10234011A1
- Authority
- DE
- Germany
- Prior art keywords
- cutting
- laser beam
- cut
- pattern
- laser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
- B23K2103/38—Fabrics, fibrous materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
- B23K2103/42—Plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
Das technische Gebiet, zu dem die Erfindung gehört ist das Schneiden von Textilien bestehend aus Kunststofffasern (wie z.B. Polyamid, Polyethylen etc.) bzw. Kunststoff faseranteilen.The technical field to which the Invention belongs is the cutting of textiles consisting of plastic fibers (such as e.g. Polyamide, polyethylene etc.) or plastic fiber components.
Speziell beim Schneiden von Airbagmaterialien (beschichtet, unbeschichtet etc.) wird, um eine große Ausbringungsmenge zu erreichen mit Hochlagen-Cuttern geschnitten. Das heißt übereinanderlegen bis zu 20 Lagen, um dann die Lagen gemeinsam zu Schneiden Geschnitten wird hier mit einem Laserstrahl, was im Kantenbereich aufgrund der Kunststofffasern bzw. Faseranteil zum Verschweißen führt. Deshalb wird hier beim Schneiden eine Folie als Zwischenlage verwendet. Die Nachteile sind;
- – die zusätzlich notwendige Zwischenlage und das damit verbundene vereinzeln,
- – beim Legen mehrer Lagen übereinander bilden sich Unebenheiten durch Lufteinschlüsse und Verzug der einzelnen Lagen (z.B. Welligkeit im Außenbereich etc.) ⇒ keine sauberen Schnittkanten und große Maßtoleranzen
- - separate the additional intermediate layer and the associated one,
- - When laying several layers on top of each other, unevenness is caused by air pockets and warping of the individual layers (e.g. waviness in the outside area, etc.) ⇒ no clean cut edges and large dimensional tolerances
Die Alternative hierzu ist das Schneiden auf einem Einzellagen-Cutter. In der Regel handelt es sich hier um einen Plotter, der einen Laserschneidkopf in x- und y- Richtung verfährt. Die Vorteile sind, dass hier keine Zwischenlagen notwendig sind und auch der Stoff relativ eben liegt, was zu einem besseren Schneidergebnis und höheren Genauigkeit führt.The alternative to this is cutting on a single layer cutter. Usually it is here around a plotter that has a laser cutting head in the x and y directions moves. The advantages are that no intermediate layers are necessary here and the fabric is also relatively flat, which leads to a better cutting result and higher Accuracy leads.
Der Nachteil hierin liegt in der viel zu geringen Geschwindigkeit. Sehr schnelle Systeme liegen bei ca. 40 m/min ⇒ deshalb keine echte Alternative zum Hochlagen-Cutter hinsichtlich der Ausbringungsmenge.The disadvantage here is that much too slow speed. Very fast systems are included approx. 40 m / min ⇒ therefore not a real alternative to the high-layer cutter in terms of output.
Die Erfindung besteht darin, dass die Vorteile des Einzellagen-Cutters kombiniert mit der Realisierung extrem hoher Schneidgeschwindigkeiten gelöst wurde.The invention is that the advantages of the single-layer cutter combined with the implementation extremely high cutting speeds.
Als Schneidwerkzeug dient ein Laserstrahl, der
von der Laserstrahlquelle über
eine Aufweitoptik und zwei nachfolgenden Galvanometer-Scanner auf das
Gewebe/Stoff fokussiert wird. Dabei ist die Aufweitoptik mit einer
variablen (motorisch angetriebener Linsenverschiebung) Brennweite
ausgestattet, die dafür
sorgt, dass bei Auslenkung des Laserstrahls über die Galvanometer-Scanner
der Brennpunkt immer auf der Schneidebene liegt. Die Galvanometer-Scanner sind mit
Spiegeln ausgestattet ( Siehe
Neu daran ist, dass es möglich ist mit einer Laserleistung im Bereich von ca. 500 W – 3 kW Kunststoffgewebe (Airbagmaterial) mit sehr hohen Geschwindigkeiten zu schneiden und somit alle Vorteile eines Einzellagen-Cutters zu nutzen. Die Geschwindigkeiten sind in der Größenordnung von ca. 1m/sec. bis ca. 7m/sec. (Abhängig von den jeweiligen Materialien und Schneidfenstern). Desweiteren neu ist, daß durch den Einsatz von 2 Systemen nebeneinander über einen entsprechenden mechanischen Aufbau und einer speziell hierfür entwickelten Ansteuerung Gewebe/Stoff bis zu einer Breite von ca. 3m geschnitten werden kann. Der Gewebe/Stoff Transport erfolgt automatisch über einen Conveyor bzw. Transportsystem und kann entweder "Schneidfenster-weise" geschnitten werden oder auch kontinuierlich im Durchlauf der Stoffbahn (⇒ sehr kompakte Bauweise).What is new is that it is possible with a laser power in the range of approx. 500 W - 3 kW plastic fabric To cut (airbag material) at very high speeds and to use all the advantages of a single layer cutter. The speeds are of the order of magnitude of approx. 1m / sec. up to 7m / sec. (Depending on the respective materials and cutting windows). Another new thing is that by using 2 systems side by side over a corresponding mechanical structure and a control specially developed for this Fabric / fabric can be cut up to a width of approx. 3m. The fabric / fabric transport takes place automatically via a conveyor or transport system and can be cut either "cutting window-wise" or also continuously in the passage of the fabric web (⇒ very compact Construction).
Claims (12)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10234011A DE10234011A1 (en) | 2002-07-26 | 2002-07-26 | Cutting textiles containing plastic fibres, comprises using a laser to cut along a predetermined pattern |
DE10393495T DE10393495D2 (en) | 2002-07-26 | 2003-03-14 | Method, device and installation for cutting textiles by means of laser |
PCT/DE2003/000839 WO2004016847A1 (en) | 2002-07-26 | 2003-03-14 | Method, device and installation for cutting textiles by means of a laser beam |
AU2003223872A AU2003223872A1 (en) | 2002-07-26 | 2003-03-14 | Method, device and installation for cutting textiles by means of a laser beam |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10234011A DE10234011A1 (en) | 2002-07-26 | 2002-07-26 | Cutting textiles containing plastic fibres, comprises using a laser to cut along a predetermined pattern |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10234011A1 true DE10234011A1 (en) | 2004-02-05 |
Family
ID=30010383
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10234011A Withdrawn DE10234011A1 (en) | 2002-07-26 | 2002-07-26 | Cutting textiles containing plastic fibres, comprises using a laser to cut along a predetermined pattern |
DE10393495T Expired - Fee Related DE10393495D2 (en) | 2002-07-26 | 2003-03-14 | Method, device and installation for cutting textiles by means of laser |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10393495T Expired - Fee Related DE10393495D2 (en) | 2002-07-26 | 2003-03-14 | Method, device and installation for cutting textiles by means of laser |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2003223872A1 (en) |
DE (2) | DE10234011A1 (en) |
WO (1) | WO2004016847A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005051733A1 (en) * | 2005-10-28 | 2007-05-03 | Volkswagen Ag | Device for producing a cover for an airbag comprises units for adjusting the curve and/or position of an optical component depending on the position of a focal point toward the lower side of the cover |
EP2011600A2 (en) * | 2007-07-04 | 2009-01-07 | Held Systems AG | Device for cutting technical fabric, in particular airbags |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI119593B (en) * | 2006-01-19 | 2009-01-15 | Savcor Alfa Oy | Laser welding procedure |
WO2008091380A2 (en) * | 2006-08-22 | 2008-07-31 | Gsi Group Corporation | System and method for employing a resonant scanner in an x-y high speed drilling system |
ITFI20080053A1 (en) | 2008-03-20 | 2009-09-21 | Ot Las S R L | "WORKING DEVICE THROUGH LASER BEAM OF A TAPE MATERIAL WITH SUPPORTING SYSTEM AND SUPPLY OF THE MATERIAL IN CORRESPONDENCE WITH THE WORKING AREA" |
CN101913024A (en) * | 2010-08-24 | 2010-12-15 | 上海市激光技术研究所 | System and method for processing dynamic focusing scanning spot track of optical fiber laser or disk laser |
FR2967696B1 (en) * | 2010-11-24 | 2012-11-16 | Ascodero Productique | INSTALLATION FOR CUTTING A TEXTILE, IN PARTICULAR FOR LACE WASHING |
CN105479015A (en) * | 2016-01-22 | 2016-04-13 | 深圳市荣兴精密激光技术有限公司 | Large-format laser machine |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6037968A (en) * | 1993-11-09 | 2000-03-14 | Markem Corporation | Scanned marking of workpieces |
WO1997019217A2 (en) * | 1995-11-21 | 1997-05-29 | Loughborough University Innovations Limited | Control methods and apparatus |
JP3346374B2 (en) * | 1999-06-23 | 2002-11-18 | 住友電気工業株式会社 | Laser drilling machine |
-
2002
- 2002-07-26 DE DE10234011A patent/DE10234011A1/en not_active Withdrawn
-
2003
- 2003-03-14 AU AU2003223872A patent/AU2003223872A1/en not_active Abandoned
- 2003-03-14 WO PCT/DE2003/000839 patent/WO2004016847A1/en not_active Application Discontinuation
- 2003-03-14 DE DE10393495T patent/DE10393495D2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005051733A1 (en) * | 2005-10-28 | 2007-05-03 | Volkswagen Ag | Device for producing a cover for an airbag comprises units for adjusting the curve and/or position of an optical component depending on the position of a focal point toward the lower side of the cover |
EP2011600A2 (en) * | 2007-07-04 | 2009-01-07 | Held Systems AG | Device for cutting technical fabric, in particular airbags |
EP2011600A3 (en) * | 2007-07-04 | 2010-12-29 | Held Systems AG | Device for cutting technical fabric, in particular airbags |
Also Published As
Publication number | Publication date |
---|---|
WO2004016847A1 (en) | 2004-02-26 |
DE10393495D2 (en) | 2005-06-23 |
AU2003223872A1 (en) | 2004-03-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
ON | Later submitted papers | ||
8143 | Withdrawn due to claiming internal priority |