DE102005059299A1 - Vorformlinge (Preform) und Verfahren zur Reparatur nickelbasiertes Superalloys und damit reparierte Komponenten - Google Patents
Vorformlinge (Preform) und Verfahren zur Reparatur nickelbasiertes Superalloys und damit reparierte Komponenten Download PDFInfo
- Publication number
- DE102005059299A1 DE102005059299A1 DE102005059299A DE102005059299A DE102005059299A1 DE 102005059299 A1 DE102005059299 A1 DE 102005059299A1 DE 102005059299 A DE102005059299 A DE 102005059299A DE 102005059299 A DE102005059299 A DE 102005059299A DE 102005059299 A1 DE102005059299 A1 DE 102005059299A1
- Authority
- DE
- Germany
- Prior art keywords
- cobalt
- alloy
- wear
- nickel
- turbine component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 230000008439 repair process Effects 0.000 title claims abstract description 49
- 229910000601 superalloy Inorganic materials 0.000 title claims abstract description 39
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 26
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 69
- 239000000956 alloy Substances 0.000 claims abstract description 69
- 239000010941 cobalt Substances 0.000 claims abstract description 42
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 42
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 37
- 239000000203 mixture Substances 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 25
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052796 boron Inorganic materials 0.000 claims abstract description 16
- 238000009792 diffusion process Methods 0.000 claims abstract description 16
- 238000002844 melting Methods 0.000 claims abstract description 9
- 230000008018 melting Effects 0.000 claims abstract description 9
- 239000011159 matrix material Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 238000005245 sintering Methods 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 229910052799 carbon Inorganic materials 0.000 claims description 16
- 229910052804 chromium Inorganic materials 0.000 claims description 16
- 239000011651 chromium Substances 0.000 claims description 16
- 239000012535 impurity Substances 0.000 claims description 16
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 15
- 229910052721 tungsten Inorganic materials 0.000 claims description 15
- 239000010937 tungsten Substances 0.000 claims description 15
- 238000003466 welding Methods 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 11
- 229910000531 Co alloy Inorganic materials 0.000 claims description 9
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims description 9
- 239000011733 molybdenum Substances 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 239000010703 silicon Substances 0.000 claims description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 229910052715 tantalum Inorganic materials 0.000 claims description 8
- 239000010936 titanium Substances 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 238000005219 brazing Methods 0.000 claims description 7
- 238000005336 cracking Methods 0.000 claims description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 2
- 239000000356 contaminant Substances 0.000 claims 1
- 230000000994 depressogenic effect Effects 0.000 abstract description 2
- 239000000945 filler Substances 0.000 description 11
- 241000725175 Caladium bicolor Species 0.000 description 10
- 235000015966 Pleurocybella porrigens Nutrition 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 239000010953 base metal Substances 0.000 description 6
- 238000009760 electrical discharge machining Methods 0.000 description 4
- 229910001347 Stellite Inorganic materials 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910019819 Cr—Si Inorganic materials 0.000 description 1
- 241000879887 Cyrtopleura costata Species 0.000 description 1
- 101001094044 Mus musculus Solute carrier family 26 member 6 Proteins 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 1
- BIJOYKCOMBZXAE-UHFFFAOYSA-N chromium iron nickel Chemical compound [Cr].[Fe].[Ni] BIJOYKCOMBZXAE-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229910003470 tongbaite Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/005—Repairing turbine components, e.g. moving or stationary blades, rotors using only replacement pieces of a particular form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/09—Mixtures of metallic powders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
- C23C10/34—Embedding in a powder mixture, i.e. pack cementation
- C23C10/52—Embedding in a powder mixture, i.e. pack cementation more than one element being diffused in one step
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/236—Diffusion bonding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12028—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
- Y10T428/12042—Porous component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12028—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
- Y10T428/12063—Nonparticulate metal component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12181—Composite powder [e.g., coated, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12931—Co-, Fe-, or Ni-base components, alternative to each other
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12944—Ni-base component
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Powder Metallurgy (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/905,143 | 2004-12-17 | ||
| US10/905,143 US7335427B2 (en) | 2004-12-17 | 2004-12-17 | Preform and method of repairing nickel-base superalloys and components repaired thereby |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102005059299A1 true DE102005059299A1 (de) | 2006-06-22 |
Family
ID=36571339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102005059299A Withdrawn DE102005059299A1 (de) | 2004-12-17 | 2005-12-09 | Vorformlinge (Preform) und Verfahren zur Reparatur nickelbasiertes Superalloys und damit reparierte Komponenten |
Country Status (5)
| Country | Link |
|---|---|
| US (3) | US7335427B2 (https=) |
| JP (1) | JP2006188760A (https=) |
| CN (1) | CN1800425A (https=) |
| DE (1) | DE102005059299A1 (https=) |
| IT (1) | ITMI20052409A1 (https=) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2728035A1 (de) * | 2012-10-31 | 2014-05-07 | MTU Aero Engines GmbH | Verfahren zur Änderung der Oberflächeneigenschaften von Bauteilen |
| EP3095550A1 (en) * | 2015-05-20 | 2016-11-23 | Rolls-Royce Corporation | Pre-sintered preform braze for joining alloy castings and use thereof |
| US11090771B2 (en) | 2018-11-05 | 2021-08-17 | Rolls-Royce Corporation | Dual-walled components for a gas turbine engine |
| US11305363B2 (en) | 2019-02-11 | 2022-04-19 | Rolls-Royce Corporation | Repair of through-hole damage using braze sintered preform |
| US11692446B2 (en) | 2021-09-23 | 2023-07-04 | Rolls-Royce North American Technologies, Inc. | Airfoil with sintered powder components |
Families Citing this family (73)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8703044B2 (en) * | 2006-01-03 | 2014-04-22 | General Electric Company | Machine components and methods of fabricating and repairing |
| GB2442449B (en) * | 2006-10-04 | 2008-06-11 | Rolls Royce Plc | Forming firtree profiles |
| JP5529366B2 (ja) * | 2007-03-29 | 2014-06-25 | 三菱重工業株式会社 | コーティング材料及びその製造方法並びにコーティング方法並びにシュラウド付き動翼 |
| JP5078537B2 (ja) * | 2007-10-15 | 2012-11-21 | 三菱重工業株式会社 | 補修方法 |
| US20090113706A1 (en) * | 2007-11-06 | 2009-05-07 | General Electric Company | Craze crack repair of combustor liners |
| RU2367554C2 (ru) * | 2007-11-08 | 2009-09-20 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "САЛЮТ" (ФГУП "ММПП "САЛЮТ") | Способ ремонта лопаток турбины газотурбинного двигателя |
| US8510926B2 (en) * | 2008-05-05 | 2013-08-20 | United Technologies Corporation | Method for repairing a gas turbine engine component |
| US7699944B2 (en) * | 2008-05-06 | 2010-04-20 | Honeywell International Inc. | Intermetallic braze alloys and methods of repairing engine components |
| CN101348911B (zh) * | 2008-09-02 | 2010-04-07 | 尹春久 | 一种耐磨层镶涂熔结工艺 |
| JP5419885B2 (ja) * | 2008-10-08 | 2014-02-19 | パナソニック株式会社 | 負極およびその製造方法ならびに非水電解質二次電池 |
| US7789288B1 (en) | 2009-07-31 | 2010-09-07 | General Electric Company | Brazing process and material for repairing a component |
| DE102009036405A1 (de) | 2009-08-06 | 2011-02-10 | Mtu Aero Engines Gmbh | Reparatur von Turbinenbauteilen und Lotlegierung hierfür |
| US8573949B2 (en) * | 2009-09-30 | 2013-11-05 | General Electric Company | Method and system for focused energy brazing |
| RU2426632C1 (ru) * | 2009-11-30 | 2011-08-20 | Общество с ограниченной ответственностью "Производственное предприятие Турбинаспецсервис" | Способ восстановления блока сопловых лопаток турбомашин из никелевых и кобальтовых сплавов |
| US9623504B2 (en) * | 2010-11-08 | 2017-04-18 | General Electric Company | System and method for brazing |
| US20120231295A1 (en) * | 2011-03-08 | 2012-09-13 | General Electric Company | Method of fabricating a component and a component |
| CH705321A1 (de) * | 2011-07-19 | 2013-01-31 | Alstom Technology Ltd | Lötfolie zum Hochtemperaturlöten und Verfahren zum Reparieren bzw. Herstellen von Bauteilen unter Verwendung dieser Lötfolie. |
| FR2978070B1 (fr) * | 2011-07-22 | 2014-11-14 | Snecma | Procede de reparation d'une piece de turbomachine |
| US10076811B2 (en) | 2011-11-03 | 2018-09-18 | Siemens Energy, Inc. | Structural braze repair of superalloy component |
| US9273562B2 (en) * | 2011-11-07 | 2016-03-01 | Siemens Energy, Inc. | Projection resistance welding of superalloys |
| US9186740B2 (en) | 2011-11-07 | 2015-11-17 | Siemens Energy, Inc. | Projection resistance brazing of superalloys |
| US9347124B2 (en) * | 2011-11-07 | 2016-05-24 | Siemens Energy, Inc. | Hold and cool process for superalloy joining |
| DE102011087158A1 (de) * | 2011-11-25 | 2013-05-29 | Mtu Aero Engines Gmbh | Verfahren zur Panzerung der Z-Notch von TiAl-Schaufeln |
| US20130156555A1 (en) * | 2011-12-15 | 2013-06-20 | General Electric Company | Braze materials, brazing processes, and components with wear-resistant coatings formed thereby |
| US9598774B2 (en) | 2011-12-16 | 2017-03-21 | General Electric Corporation | Cold spray of nickel-base alloys |
| EP2644312B1 (en) | 2012-03-28 | 2018-10-31 | Alfa Laval Corporate AB | A novel brazing concept |
| US9272350B2 (en) | 2012-03-30 | 2016-03-01 | Siemens Energy, Inc. | Method for resistance braze repair |
| US9101996B2 (en) * | 2012-05-09 | 2015-08-11 | Siemens Energy, Inc. | Low melting point braze alloy for high temperature applications |
| US20140017415A1 (en) * | 2012-07-13 | 2014-01-16 | General Electric Company | Coating/repairing process using electrospark with psp rod |
| US9085042B2 (en) | 2012-08-10 | 2015-07-21 | Siemens Energy, Inc. | Stud welding repair of superalloy components |
| EP2890823B1 (en) | 2012-08-28 | 2017-03-22 | Questek Innovations LLC | Cobalt alloys |
| US9700941B2 (en) * | 2012-10-03 | 2017-07-11 | Siemens Energy, Inc. | Method for repairing a component for use in a turbine engine |
| US9863249B2 (en) * | 2012-12-04 | 2018-01-09 | Siemens Energy, Inc. | Pre-sintered preform repair of turbine blades |
| US9429023B2 (en) * | 2013-01-14 | 2016-08-30 | Honeywell International Inc. | Gas turbine engine components and methods for their manufacture using additive manufacturing techniques |
| US9056443B2 (en) | 2013-02-04 | 2015-06-16 | General Electric Company | Brazing process, braze arrangement, and brazed article |
| US9782862B2 (en) | 2013-03-15 | 2017-10-10 | Siemens Energy, Inc. | Component repair using brazed surface textured superalloy foil |
| WO2014143963A1 (en) | 2013-03-15 | 2014-09-18 | Siemens Energy, Inc. | Presintered preform for repair of superalloy component |
| US9346101B2 (en) | 2013-03-15 | 2016-05-24 | Kennametal Inc. | Cladded articles and methods of making the same |
| US9862029B2 (en) | 2013-03-15 | 2018-01-09 | Kennametal Inc | Methods of making metal matrix composite and alloy articles |
| US9638051B2 (en) | 2013-09-04 | 2017-05-02 | General Electric Company | Turbomachine bucket having angel wing for differently sized discouragers and related methods |
| DE102014200121A1 (de) * | 2014-01-08 | 2015-07-09 | Siemens Aktiengesellschaft | Manganhaltige Hochtemperaturlotlegierung auf Kobaltbasis, Pulver, Bauteil und Lotverfahren |
| CN103894599B (zh) * | 2014-03-14 | 2016-04-13 | 华南理工大学 | 一种镍基粉末冶金修复材料及其应用 |
| US11344977B2 (en) | 2014-04-14 | 2022-05-31 | Siemens Energy, Inc. | Structural braze for superalloy material |
| US9434017B2 (en) | 2014-06-30 | 2016-09-06 | General Electric Company | Braze methods and components with heat resistant materials |
| US20150377037A1 (en) * | 2014-06-30 | 2015-12-31 | General Electric Company | Braze methods and components for turbine buckets |
| US11047398B2 (en) | 2014-08-05 | 2021-06-29 | Energy Recovery, Inc. | Systems and methods for repairing fluid handling equipment |
| JP6358246B2 (ja) | 2015-01-08 | 2018-07-18 | セイコーエプソン株式会社 | 粉末冶金用金属粉末、コンパウンド、造粒粉末、焼結体および装飾品 |
| US20170044903A1 (en) * | 2015-08-13 | 2017-02-16 | General Electric Company | Rotating component for a turbomachine and method for providing cooling of a rotating component |
| DE102015219512A1 (de) * | 2015-10-08 | 2017-04-13 | MTU Aero Engines AG | Reparatur verschlissener Bauteiloberflächen |
| FR3042997B1 (fr) * | 2015-10-29 | 2018-04-06 | Safran Aircraft Engines | Procede pour realiser une piece d'etancheite a corps en superalliage et revetement brase |
| US10072504B2 (en) * | 2015-12-22 | 2018-09-11 | General Electric Company | Alloy, welded article and welding process |
| CN107083502B (zh) * | 2016-02-12 | 2023-10-13 | 肯纳金属公司 | 耐磨且耐蚀的钴基合金粉末及其施加方法 |
| US20170241267A1 (en) * | 2016-02-18 | 2017-08-24 | General Electric Company | System and Method for Rejuvenating Coated Components of Gas Turbine Engines |
| JP6372498B2 (ja) * | 2016-02-19 | 2018-08-15 | セイコーエプソン株式会社 | 粉末冶金用金属粉末、コンパウンド、造粒粉末、焼結体および耐熱部品 |
| EP3216554B1 (de) | 2016-03-09 | 2020-05-06 | MTU Aero Engines GmbH | Bauteil mit verschleissgeschützten öffnungen und vertiefungen sowie verfahren zur herstellung derselben |
| FR3048630B1 (fr) * | 2016-03-14 | 2020-02-21 | Centre National De La Recherche Scientifique | Procede de fabrication d'une plaque abradable et de reparation d'un anneau de turbine |
| GB2551750B (en) * | 2016-06-29 | 2020-03-25 | Rolls Royce Plc | Cavity sealing |
| CN106583964B (zh) * | 2016-10-27 | 2019-07-23 | 中国人民解放军第五七一九工厂 | 一种发动机热端部件三维尺寸钎焊修复材料及制备方法 |
| US11759877B2 (en) | 2016-12-23 | 2023-09-19 | General Electric Company | Amorphous ductile braze alloy compositions, and related methods and articles |
| CN106914670B (zh) * | 2017-01-18 | 2019-04-12 | 新兴能源装备股份有限公司 | 一种薄壁钢漏孔钎焊方法 |
| US11117208B2 (en) * | 2017-03-21 | 2021-09-14 | Kennametal Inc. | Imparting wear resistance to superalloy articles |
| US10556294B2 (en) * | 2017-06-06 | 2020-02-11 | General Electric Company | Method of treating superalloy articles |
| PL3434864T3 (pl) | 2017-07-27 | 2021-05-31 | General Electric Company | Sposób i system do naprawy maszyny wirowej |
| US20190039141A1 (en) * | 2017-08-07 | 2019-02-07 | General Electric Company | Pre-sintered preform and process |
| US10844465B2 (en) * | 2017-08-09 | 2020-11-24 | Garrett Transportation I Inc. | Stainless steel alloys and turbocharger kinematic components formed from stainless steel alloys |
| US10392938B1 (en) * | 2018-08-09 | 2019-08-27 | Siemens Energy, Inc. | Pre-sintered preform for repair of service run gas turbine components |
| EP3677697A1 (en) * | 2019-01-07 | 2020-07-08 | Siemens Aktiengesellschaft | Co-alloy for additive manufacturing and method |
| JP7259080B2 (ja) * | 2019-03-29 | 2023-04-17 | シーメンス エナジー インコーポレイテッド | 複合先端ホウ素ベースの予備焼結プリフォームを使用するタービンコンポーネントの先端補修 |
| WO2021021232A1 (en) * | 2019-07-30 | 2021-02-04 | Siemens Energy, Inc. | System and method for repairing high-temperature gas turbine blades |
| CN112077410A (zh) * | 2020-09-17 | 2020-12-15 | 中国航发沈阳黎明航空发动机有限责任公司 | 一种3d打印金属构件缺陷的焊接修补方法 |
| CN116551313A (zh) * | 2022-01-27 | 2023-08-08 | 盾安环境技术有限公司 | 阀结构件加工方法及阀结构件 |
| CN115815586B (zh) * | 2022-11-17 | 2024-12-27 | 东方电气集团东方汽轮机有限公司 | 一种燃气轮机透平高温部件修复用镍基高温合金预制件及其制备方法 |
| CN118977058A (zh) * | 2024-08-28 | 2024-11-19 | 国营川西机器厂 | 提高涡轮转子叶片端面耐磨性能的修复方法 |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4830934A (en) * | 1987-06-01 | 1989-05-16 | General Electric Company | Alloy powder mixture for treating alloys |
| US5812926A (en) * | 1991-09-03 | 1998-09-22 | General Electric Company | Process for hard facing a substrate |
| JPH06179979A (ja) * | 1992-08-28 | 1994-06-28 | Nippon Sozai Kk | 高エネルギーを有するメディアを利用した金属被覆層の形成方法 |
| US5916518A (en) * | 1997-04-08 | 1999-06-29 | Allison Engine Company | Cobalt-base composition |
| US6210635B1 (en) * | 1998-11-24 | 2001-04-03 | General Electric Company | Repair material |
| US6060174A (en) * | 1999-05-26 | 2000-05-09 | Siemens Westinghouse Power Corporation | Bond coats for turbine components and method of applying the same |
| US6451454B1 (en) * | 1999-06-29 | 2002-09-17 | General Electric Company | Turbine engine component having wear coating and method for coating a turbine engine component |
| US6551372B1 (en) * | 1999-09-17 | 2003-04-22 | Rolls-Royce Corporation | High performance wrought powder metal articles and method of manufacture |
| US6520401B1 (en) * | 2001-09-06 | 2003-02-18 | Sermatech International, Inc. | Diffusion bonding of gaps |
| US7222422B2 (en) * | 2004-02-16 | 2007-05-29 | General Electric Company | Method for refurbishing surfaces subjected to high compression contact |
| US6972390B2 (en) * | 2004-03-04 | 2005-12-06 | Honeywell International, Inc. | Multi-laser beam welding high strength superalloys |
| US6905728B1 (en) * | 2004-03-22 | 2005-06-14 | Honeywell International, Inc. | Cold gas-dynamic spray repair on gas turbine engine components |
| US20050220995A1 (en) * | 2004-04-06 | 2005-10-06 | Yiping Hu | Cold gas-dynamic spraying of wear resistant alloys on turbine blades |
| US7363707B2 (en) * | 2004-06-14 | 2008-04-29 | General Electric Company | Braze repair of shroud block seal teeth in a gas turbine engine |
| US20060049153A1 (en) * | 2004-09-08 | 2006-03-09 | Cahoon Christopher L | Dual feed laser welding system |
| US7653994B2 (en) * | 2006-03-22 | 2010-02-02 | General Electric Company | Repair of HPT shrouds with sintered preforms |
-
2004
- 2004-12-17 US US10/905,143 patent/US7335427B2/en not_active Expired - Fee Related
-
2005
- 2005-12-09 DE DE102005059299A patent/DE102005059299A1/de not_active Withdrawn
- 2005-12-14 JP JP2005359694A patent/JP2006188760A/ja active Pending
- 2005-12-16 IT IT002409A patent/ITMI20052409A1/it unknown
- 2005-12-16 CN CNA2005101373537A patent/CN1800425A/zh active Pending
-
2007
- 2007-10-04 US US11/867,141 patent/US7506793B2/en not_active Expired - Fee Related
- 2007-10-04 US US11/867,118 patent/US20080187777A1/en not_active Abandoned
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2728035A1 (de) * | 2012-10-31 | 2014-05-07 | MTU Aero Engines GmbH | Verfahren zur Änderung der Oberflächeneigenschaften von Bauteilen |
| EP3095550A1 (en) * | 2015-05-20 | 2016-11-23 | Rolls-Royce Corporation | Pre-sintered preform braze for joining alloy castings and use thereof |
| US10875128B2 (en) | 2015-05-20 | 2020-12-29 | Rolls-Royce Corporation | Pre-sintered preform braze for joining alloy castings |
| US11090771B2 (en) | 2018-11-05 | 2021-08-17 | Rolls-Royce Corporation | Dual-walled components for a gas turbine engine |
| US11541488B2 (en) | 2018-11-05 | 2023-01-03 | Rolls-Royce Corporation | Dual-walled components for a gas turbine engine |
| US12194580B2 (en) | 2018-11-05 | 2025-01-14 | Rolls-Royce Corporation | Dual-walled components for a gas turbine engine |
| US11305363B2 (en) | 2019-02-11 | 2022-04-19 | Rolls-Royce Corporation | Repair of through-hole damage using braze sintered preform |
| US11731206B2 (en) | 2019-02-11 | 2023-08-22 | Rolls-Royce Corporation | Repair of through-hole damage using braze sintered preform |
| US11692446B2 (en) | 2021-09-23 | 2023-07-04 | Rolls-Royce North American Technologies, Inc. | Airfoil with sintered powder components |
Also Published As
| Publication number | Publication date |
|---|---|
| US7506793B2 (en) | 2009-03-24 |
| US20080187777A1 (en) | 2008-08-07 |
| ITMI20052409A1 (it) | 2006-06-18 |
| US7335427B2 (en) | 2008-02-26 |
| JP2006188760A (ja) | 2006-07-20 |
| US20060134454A1 (en) | 2006-06-22 |
| CN1800425A (zh) | 2006-07-12 |
| US20080237306A1 (en) | 2008-10-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE102005059299A1 (de) | Vorformlinge (Preform) und Verfahren zur Reparatur nickelbasiertes Superalloys und damit reparierte Komponenten | |
| DE69702416T2 (de) | Nickel-Basis-Hartlotmaterial | |
| DE69732877T2 (de) | Verfahren zum Reparieren eines Superlegierungskörpers auf Nickel-Basis | |
| DE60217196T2 (de) | Nickel-Basis-Hartlötmaterial und Verfahren zum Reparieren durch Hartlöten | |
| DE69031632T2 (de) | Reparaturverfahren mittels pulvermetallurgie | |
| DE69925796T2 (de) | Verfahren zum Aufbringen von verschleissfesten Materialen auf Turbinenschaufeln | |
| DE60118246T2 (de) | Diffusionslötlegierung auf nickelbasis und verfahren zur reparatur von superlegierungen | |
| DE602005006353T2 (de) | Verfahren zur Reparatur einer Statorschaufel, ohne die Risse komplett zu entfernen ; reparierte Gasturbine | |
| DE60129769T2 (de) | Verfahren zum Elektronenstrahlschweissen mit Zwischenlage | |
| DE60033345T2 (de) | Bauteil einer Gasturbine mit positionsabhängigen Schutzbeschichtungen | |
| DE69724729T2 (de) | Ersatzverfahren von aus metallischen Legierungen hergestellten Werkstücken, insbesondere Gasturbinenteilen | |
| US5395584A (en) | Nickel-base superalloy compositions | |
| US6520401B1 (en) | Diffusion bonding of gaps | |
| DE60007335T2 (de) | Laserplattierung für plattformen von gasturbinenleitschaufeln | |
| EP2119525B1 (de) | Verfahren zur Herstellung einer Blisk | |
| DE69514809T2 (de) | Verfahren zum reparieren von substraten | |
| EP0340300B1 (en) | High temperature metal alloy mixtures for filling holes and repairing damages in superalloy bodies | |
| EP2868426B1 (en) | Braze alloy compositions and brazing methods for superalloys | |
| DE2827667A1 (de) | Verfahren zum aufbringen einer oberflaechendoppelschicht durch fusionsschweissen | |
| DE60021820T2 (de) | Superlegierungszusammensetzung zum Schweissen und reparierte Gasturbinenmotorkomponenten | |
| DE102010036630A1 (de) | Lötverfahren und -material zur Reparatur einer Komponente | |
| DE112014003541T5 (de) | Reparatur eines Substrats mit von einer Komponente gestütztem Zusatzwerkstoff | |
| DE102010026084A1 (de) | Verfahren und Vorrichtung zum Auftragen von Materialschichten auf einem Werkstück aus TiAI | |
| DE112014003451T5 (de) | Funktional gradiertes Wärmedämmschichtsystem | |
| CH701556B1 (de) | Verfahren zum Schliessen einer Öffnung in einer Komponente. |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 8110 | Request for examination paragraph 44 | ||
| 8139 | Disposal/non-payment of the annual fee |