CS220275B1 - Composition for manufacturing products from burnt brickmaker's shatter - Google Patents
Composition for manufacturing products from burnt brickmaker's shatter Download PDFInfo
- Publication number
- CS220275B1 CS220275B1 CS818453A CS845381A CS220275B1 CS 220275 B1 CS220275 B1 CS 220275B1 CS 818453 A CS818453 A CS 818453A CS 845381 A CS845381 A CS 845381A CS 220275 B1 CS220275 B1 CS 220275B1
- Authority
- CS
- Czechoslovakia
- Prior art keywords
- brick
- brickmaker
- shatter
- burnt
- composition
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000011449 brick Substances 0.000 claims description 18
- 239000003245 coal Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 8
- 238000010304 firing Methods 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 239000003077 lignite Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004449 solid propellant Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000002956 ash Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000006063 cullet Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000013587 production medium Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000007103 stamina Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
Pridanie piopolčeka dio výrobných zmesi, ktoré obsahujú spalitelné látky umožní ich vyhorenie bez poškodenia výrobku a bez zvláštnych úprav páliaceho agregátu a technfodógie pálenia.Adding piopolice dio production blends which contain combustible substances will allow them burnout without damaging the product and without special adjustments to the burning aggregate and the technologist burning.
Description
Vynález sa týká: tehliarskych výrobkov vhodných pře vytváranie stavebných konstrukci! a iných diel, kde sa používajú výrobky z tehliiarskehioí črepu.The invention relates to: brick products suitable for building structures! and other works using cullet products.
Tehliarske výrobky sa vyrábajú tvarováním tehliarskych surlovín, ich vysušením a vypálením.Brick products are produced by shaping brick materials, drying and firing them.
Jednou z najdóležitejších vlastností tehllarskych výrobkov popři pevností je objemová hmotnost črepu. ObjemOvej hmotnosti je priamo úměrná tepelná vodivost tehloivéhio materiálu a tej zas velkost tepelných strát obvodovými konštrukciami z tehlliarskych výrobkov vytvořených.One of the most important properties of brick products along with strength is the bulk density of the shard. The volume of the weight is directly proportional to the thermal conductivity of the brick material and the size of the heat loss by the peripheral structures of the brick products formed.
Pnete' je snahou znižovať objemovú hmotnost tehloYých výrobkov dieróvanlm pri vytváření ale aj volbou alebo úpravou výrobných zmesí s obsahota spalitelných látok, ktorých vyhořením s,a znížuje objemová hmotnost črepu a tým aj výrobku.It is an effort to reduce the bulk density of the bricks by producing holes, but also by selecting or modifying the product mixtures containing the combustible substances that burn with, and reduces the bulk density of the shards and hence the article.
Problémom bývá nevyhořlevanie vo výsušku zalisovaných organických látok. Tiež porušenle ešte výsušku prii pálení rýchle sa odparujúcimi organickými látkami, které nemajú dostatek difúznych ciest z výsušku a tým to porušla. Závady sú zapříčiněné malou priestupniosťou výsušku pre plyny na ceste dnu alebo: von.The problem is non-burnout in the solids of pressed organic substances. Also, in the case of burning, rapidly evaporating organic substances, which do not have enough diffuse paths from the drying, are also damaged in the drying process. Defects are caused by the small permeability of the gas outlet on the bottom or: out.
Častejšie je závada čiernych jadier, ktorá v mnohých prípradOch bráni použít suroviny s vyšším obsahem fosílneho tuhého paliva alebo ho k tehliarskym hlínám přidat vo terme uhlia aleboi škváry.More often, there is a defect of black cores, which in many cases prevents the use of raw materials with a higher content of fossil solid fuel or add it to brick clay in the term of coal or clinker.
Problém sa obyčajne rieši úpravou páliaceho režimu, hlavně predlžovaním doby pálenia s výdržami při vhodných teplotách pri súčasnom vytváraní silné oxidačně} páliacej atmosféry. Obidva spósoby majú negativny dopad na spotřebu paliva na pálenie a na výkon pecného agregátu a dajú sa nezávadné vypálit len výsušky s menším množstvom zalisovaných fosílnych paliv.The problem is usually solved by adjusting the firing mode, mainly by increasing the firing time with stamina at appropriate temperatures, while creating a strong oxidative burning atmosphere. Both methods have a negative impact on the fuel consumption of the firing and on the performance of the furnace unit and can only be fired with lumps of less pressed fossil fuels.
Vyššie uvedené nedostatky sa odstránia pri použití do výrobnej zmesi obsahujúcej do 20 % hmot. hořlaviny 10 až 60 objemových percent jemnozrnných pórovitých přísad s výhodlou popolčekiov vzniklých pri fluidnom spalovaní práškového uhlia.The above-mentioned drawbacks are eliminated when used in a production mixture containing up to 20 wt. 10 to 60% by volume of finely divided porous additives with the advantageous fly ash produced by the pulverized coal combustion.
Jemnozrnné přísady (popolčeky) svojou granuldmetriOu a póriovlitostou rozptýlené vo výrobnej zmedi spódobla, že už výsušlok bude pórovitý a teda obojstranne plynoprestupný. Toi pri pálení ulehčí přístup kyslíka z oikolitej atmosféry k časticiam pevného paliva vo výsušku, jeho oxidáciu a odchod splodln borenia.The fine-grained ingredients (ash) by their granuldmetry and porosity dispersed in the production medium mean that the lining will already be porous and thus gas-permeable on both sides. Toi, during firing, facilitates oxygen access from an oikolite atmosphere to solid fuel particles in the dryer, oxidizing it, and leaving the combustion gases.
Pridávanie popoičekov do výrlobných zmesí pre výrobu tehál je vo svete aj u nás známe.The addition of popočky to refractory mixtures for the production of bricks is known worldwide and in our country.
Pridávajú sa do tehliarskych surlovín z dů v odov ostrenia surovin aleblo v snahe využit zbytkový tepelný obsah a tiež vylehčit tehliarsky črep.They are added to brick raw materials for the purpose of sharpening raw materials or to try to utilize the residual heat content and also to lighten the brick shard.
Nie je známe použitie popoilčeka aklo činidla umožňujúceho pálit tehliarske'> výsušky s vyšším obsahám tuhých dteBÍMiých paliv. IIt is not known to use ash as an agent to burn brick solids with a higher solid fuel content. I
Výrobně zmesi, obsahujúce organické látky, podlá vynálezu móžu obsahovat: pevné fosilně pálivá (všetky druhy uhlia), dřevo, ostatně pevné rastlinné látky.The production mixtures containing organic substances according to the invention may comprise: solid fossil fuels (all types of coal), wood, otherwise solid plant substances.
Příklady použitia výrobných zmesíExamples of use of production mixtures
Z určitého druhu plastické) tehliarskej hlíny vyrobená plná tehla, dosahuje pevnost v tlaku 20 MPa pri objemiovej hmotnosti 1850 kg. m-5 pri době výpalu 72 hod.Solid brick made of a kind of plastic) achieves a compressive strength of 20 MPa at a bulk weight of 1850 kg. m -5 at firing time 72 hours
Ked' do. uvedenej bliny namiešame 15% nízkokalorického hnědého uhlia, třeba dobu výpalu zvýšit na 80 hod. a dostaneme tehly o pevnosti 15 MPa s objemovou hmotnosťou 1710 kg. m-5.Ked 'do. 15% of low-calorie brown coal blend, increase the firing time to 80 hours. and we get bricks with a strength of 15 MPa with a density of 1710 kg. m -5 .
Upravením výrobnej zmesi tak, že bude obsahovat 65% hlíny, 15% prachového: hnědého uhlia a 20 percent popolčeka alebo mletej drtě sa doba pálenla škráti na 74 hodin a dostaneme tehly a pevnosťou 15 MPa a s objemovou hmotnosťou 1590 kg. m~3.By adjusting the production mixture to contain 65% clay, 15% dust: lignite and 20 percent fly ash or ground pulp, the burning time is reduced to 74 hours to give bricks with a strength of 15 MPa and a density of 1590 kg. m ~ 3 .
Ak použijeme na výrobu tehál surovinu, ktorá obsahuje zuholnatelé organické látky v množstve 17% spalitelného podielu získáme tehlu plnú s pevnosťou 15 MPa a s objemovou hmiotnoslfou 1580 kg . m-3, ale potřebná' doba výpalu je až 100' hodin. >If we use a raw material that contains 17% of the combustible content of organic matter in the amount of combustible material, we obtain a solid brick with a strength of 15 MPa and a density of 1580 kg. m -3 , but the required firing time is up to 100 hours. >
Po úpravě výrobnej zmesi tak, že obsahuje- 75%* uvedenej suroviny a 25% popolčeka alebo kalov z prania hnědého uhlia dostaneme výrobky pevnosti 20 MPa S objemovou hmotnlositou 1520 kg. m~3, a na ich výpal stačí len 72 hodin.After adjusting the production mixture to contain 75% * of said raw material and 25% fly ash or sludge from brown coal scrubbing, we obtain 20 MPa strength products with a bulk density of 1520 kg. m ~ 3 , and it is only 72 hours to burn them.
Ked' výrobná zmes obsahuje iné organické látky, napr. dřevo (piliny), slama, kukuřičné šúpolie, kóra z dřeva, odpady z polyetylénu a iných polymerných organických látok (polypropylén, polystyrén) k priepustnosti výsušku obdobným spósobóm ako v uvedených příkladech přispěj ú jemnOzrnné pórovité přísady, medzi ktoré okrem popoilčeka patria: kaly z prania hnědého uhlia, jemne mletá tehlová drť, mletá škvára, kaly z městských čistiarní a iné.If the production mixture contains other organic substances, e.g. wood (sawdust), straw, corn husks, wood peel, wastes from polyethylene and other polymeric organic substances (polypropylene, polystyrene) will contribute to the permeability of the drier in a similar way as in the examples, fine grain porous additives, except sludge from washing of brown coal, finely ground brick pulp, ground slag, sewage sludge and others.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CS818453A CS220275B1 (en) | 1981-11-18 | 1981-11-18 | Composition for manufacturing products from burnt brickmaker's shatter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CS818453A CS220275B1 (en) | 1981-11-18 | 1981-11-18 | Composition for manufacturing products from burnt brickmaker's shatter |
Publications (1)
Publication Number | Publication Date |
---|---|
CS220275B1 true CS220275B1 (en) | 1983-03-25 |
Family
ID=5435055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CS818453A CS220275B1 (en) | 1981-11-18 | 1981-11-18 | Composition for manufacturing products from burnt brickmaker's shatter |
Country Status (1)
Country | Link |
---|---|
CS (1) | CS220275B1 (en) |
-
1981
- 1981-11-18 CS CS818453A patent/CS220275B1/en unknown
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