CN87102344A - Method for improving surface characteristics of carbon black and improved carbon black - Google Patents

Method for improving surface characteristics of carbon black and improved carbon black Download PDF

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Publication number
CN87102344A
CN87102344A CN87102344.XA CN87102344A CN87102344A CN 87102344 A CN87102344 A CN 87102344A CN 87102344 A CN87102344 A CN 87102344A CN 87102344 A CN87102344 A CN 87102344A
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carbon black
adsorptive
quilt
carbon
meters
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CN1025863C (en
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贾斯帕德·哈维·阿特金斯
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Cabot Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • C09C1/56Treatment of carbon black ; Purification
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
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Abstract

A novel carbon black and a process for producing the carbon black, wherein the surface characteristics of the carbon black are improved by treating the carbon black with an organic (adsorbate).

Description

Improve the method for carbon blacksurface characteristic and through improved carbon black
When carbon black mixed polymer system, compound moisture absorption (CMA) was that the compound absorption water yield may increase.Improve compound moisture absorption in the conductive polymers and cause two problems deserving of attention to I haven't seen you for ages.At first, during extrusion molding, temperature can surpass 100 ℃ (373 ° of K), and the moisture content that compound absorbs just can evaporate.This evaporation causes producing pore on the extrudate surface, and this is the potential root of dielectric defect.Secondly, the moisture content of compound absorption itself can impel puncture of dielectric by " arc resistance " technology.(described term " arc resistance " comes from the shape of the puncture of dielectric track that microscopic examination sees).
Especially work as some conductive carbon blacks and mix polymer materials, find that compound absorbs the increase of moisture content, main microporosity owing to carbon black.Now, introduce a kind of method, selectively improve the microporosity of carbon black according to the present invention.Handle carbon black with the organic adsorbents that is adsorbed by carbon black, can stop up the micropore of specific dimensions scope effectively, and other character of compound is not had disadvantageous effect.
The applicant determines to handle carbon black with adsorptive, and importantly selected molecular dimension can be filled the adsorptive of selected pore diameter range micropore, stops effectively thus to absorb unfavorable moisture content.It is found that the adsorbate molecules of selection is bonded on the carbon black securely, and under normal handling, storage or service condition, can not break away from.Theoretical assumption is present in the bonding adsorbate molecules of overlapping potential field of aperture like this, has higher energy, makes it to be difficult to replace the molecule in the micropore.
The treatment in accordance with the present invention method can be applicable to the carbon black of any grade effectively, and the effective apearture that this carbon black has energy permeate water molecular dimension scope partly is the surperficial microstructure of feature, can make ball shape or loose carbon granules.Therefore, this treatment process helps to improve the very stove carbon black (nitrogen surface area [N of high surface area 2SA] approximately greater than 140 meters 2/ gram), because these carbon blacks have the feature of effective apearture part in the surperficial microstructure of the size range of regulation.Has N in processing 2About 200 meters of SA 2~260 meters of/grams 2Under the better stove carbon black condition of/gram, reached effective result.
The present invention's (quilt) adsorptive can be the organic molecule that comprises the straight chain that has 4 carbon atoms at least arbitrarily, for example alkane of alkane and replacement (amine, halogenide, alcohol etc.) and composition thereof.Typical material comprise octane, positive amino-octane, n-hexyl alcohol, positive bromo spicy silane, positive chloro-octane, 4-methylheptane, 2,5-dimethyl heptane, 2,3,4-trimethylpentane, 2,2,4-trimethylpentane, hexa methyl ethane, positive nonane, n-decane, n-dodecane, n-hexadecane, 1,3-propylene dichloride etc.For the efficient and the persistence that keep handling in the heat-processed, adsorptive preferably has the straight chain of 10 carbon atoms, especially C at least 10-C 16Normal alkane, their feature is that thermostability reaches more than about 250 ℃ (523 ° of K).
The method that adsorptive is adsorbed onto on the carbon black is not strict.In general, treatment process only comprises the steps, mixes in being about to selected adsorptive amount and carbon black being placed on suitable container, stirs carbon black again, guarantees adsorptive dipping black carbon surface.Adsorptive excessive or that be not adsorbed can carry out drying and get rid of general about 100~200 ℃ of temperature range (373~473 ° of K) the carbon black of having handled under suitable temperature.The treatment process of carbon black also can be incorporated into various processing steps easily during making or utilizing carbon black.For example before collecting carbon black, suitable adsorptive is added the process pipeline of carbon black reactor, or during carbon black and polymkeric substance are mixed together compounding operation, the introducing adsorptive.
The optimum quantity of used adsorptive depends on carbon black to be processed, its surface-area and the percentage that is amassed by micropore surface in the effective size range of blocking of adsorptive of the present invention.When handling conductive carbon black, with about 0.5%~5%(weight) adsorptive realized effective result, and good especially with about 1.0~2.0% adsorptives.
Following embodiment further specifies the present invention.These embodiment are as an illustration in nature, do not limit the scope of the invention.
Test method
The amount of carbon blacks that scale is good adds big mouthful vial, and adsorptive is added on the carbon black jar sealing of lid with the weight percent of measuring then.Rolling jar about 1~5 minute (60~300 seconds) makes bottle interior component fully mixed, and after unliding, component is placed on the baking oven inner drying in jar and the bottle.
In order to estimate that carbon black gives the performance and the volume specific resistance characteristic of compound moisture absorption, combine with carbon black with suitable resin.For the purpose of illustrating, in the following embodiments, (EEA) makes resin with the ethylene-propylene acetoacetic ester, is benchmark with the weight percent, mixes the resins test compound with desired amount of carbon blacks.Specifying under the loading level condition, carbon black is sneaked in the ethylene-propylene acetoacetic ester, have the Brabender mixing tank of turning oil with 60 rev/mins of rotating speeds, in 110 ℃ (383 ° of K) 9 minutes (540 seconds) of mixing down.Be pressed into last compound in cooling on the two-roller mill, and make sheet for follow-up test.
In order to measure compound moisture absorption (CMA), various sheet ethylene/ethyl acrylate (EEA) compound is cut into pieces or the ball shape, to produce suitable granular sample.With the glass pot of 3 gram particle shape compound samples adding known weight, at 60 ℃ ± 3 ℃ (333 ° of K) and 1/3 normal atmosphere (3.4 * 10 4Crust) down dry 2 hours (7200 seconds), the moisture content of eliminating compound.Behind the moisture eliminator internal cooling, the weight that obtains is accurate to 1/10 milligram.Then, compound is put into and is kept room temperature (70 ± 2 [294 ° of K]) and relative humidity 79%(R.H) moisture eliminator reach 48 hours (1.728 * 10 5Second).30 minutes (1800 seconds) back scale compound weight is termly with 24 hours (8.64 * 10 4Second) the interval weighing, until reaching constant weight (water yield that compound absorbs increases by 0.03%).Press the compound weight percent with following formula and calculate the medial humidity that absorbs:
The water yield=((C+S)-(C+DS)-B)/((C+DS)-(TC)) * 100 that compound absorbs
(weight %)
In the formula: container weight+sample that C+S=is final
C+DS=container weight+dry sample
TC=glass pot tare weight
The changes in weight of B=empty receptacle
The volume specific resistance of material is the potential gradient parallel with electric current in the material ratio to current density, measures volume specific resistance, the i.e. inverse of volume conduction rate with ohmcm.In order to measure the volume specific resistance of carbon black plastic compound, the stretching plaque of being worn into fragment by 80 mils of molded standard prepares sample, and cuts out 2 " * 6 " (5.1 * 15.2 centimetres) electric test sample by the stretching plaque.Every sample application silver coating (silver conductor coating is dissolved in ethanol), produce half inch (1.27 centimetres) wide silver electrode at every end, sample be placed in the sample holder (in 8 * 6[20.3 * 15.2 centimetre] arrangement crosses one another between the sheet glass, top board edge and sample edge are come into line), and electrode is connected to the telescope type photoelectricity testing apparatus of forming by Wheatstone bridge and rheometer (#5035).Be applied to voltage on the test sample the chances are 4.5 volts.Measure the direct current resistance of specimen length with following formula, and convert the volume specific resistance ohm-cm to:
Volume specific resistance (ohm-cm)=(2 * T * (2.54) * R)/(5 * (2.54))
In the formula: T=sample thickness (inch)
R=resistance (ohm)
2.54=transformation constant (inch → centimetre)
The distance between electrodes of half inch silver of every end coating of 5=distance constant (inch)-two test samples of measurement.
The resistance of working sample in the baking oven that keeps 90 ℃ (363 ° of K).In this case, begin measuring resistance after 3 minutes (180 seconds), in 30 minutes (1800 seconds), read number one time every 2 minutes (120 seconds).After 30 minutes (1800 seconds), read number one time, in 90 ℃ of (363 ° of K) baking ovens, amount to 60 minutes (3600 seconds) until sample every 5 minutes (300 seconds).At this moment, under 90 ℃ (363 ° of K), it is on the constant point that the sample resistance value is fixed on reading.
Nitrogen surface area (N according to testing method D3037-76 of American Society for testing and materials and method C mensuration carbon black sample 2SA), and with rice 2The expression of/gram.
Hereinafter tabulation illustrates the result who selects for use different carbon blacks and (quilt) adsorptive to obtain.
Table I and II are listed with two kinds of different carbon black samples and the result that uses two kinds of different adsorptives of measuring.
Data shown in the table III show with the normal alkane homologue handles the better result who obtains.Increase the chain length of adsorptive, help the thermostability of high atmospheric pressure boiling point and anti-desorb.
The table IV has provided the effect of handling with various octane isomers.Adsorbate molecules is a feature with identical molecular formula all, but has represented the increase of each adsorptive degree of branching from first term to the last item of table, and when the adsorptive of having proved good result with all was handled, straight-chain molecule was the most effective.
The table V provides different adsorptives, comprises replacing and the result of alkane substitute not.As if amine and alcohol have a small amount of avidity to water, and halogenation alkane and not alkane substitute do not have avidity to water.
The table VI has provided handles the black result of different surfaces carbon distribution.When handling according to the present invention, (about 50 meters of the carbon blacks that surface area of application is little 2/ gram) example, it is invalid to prove.
The table VII has provided with the n-decane adsorptive of different amounts and has handled the black result of different surfaces carbon distribution.
The table I
Compound: the carbon black * in the ethylene-propylene acetoacetic ester (36% loading level)
(quilt) adsorptive is handled compound and is absorbed water yield volume specific resistance
25 ℃ 90 ℃ of (weight %) conditions (weight %)
Contrast 0.66 3.12 13.5
150 ℃ of 3% octanes/60 minute 0.29 2.76 10.8
Contrast 0.63 2.75 11.5
150 ℃ of 1.5% octanes/60 minute 0.29 2.59 10.3
* this carbon black is a VULCAN XC-72(American Society for testing and materials-N-472), and a kind of conductive carbon black that can buy from Cabot company has about 215~260 meters 2/ gram nitrogen surface area.
The table II
Compound: the carbon black * in the ethylene-propylene acetoacetic ester (36% fill-up)
(quilt) adsorptive is handled compound and is absorbed water yield volume specific resistance
25 ℃ 90 ℃ of (weight %) conditions (weight %)
150 ℃ of contrasts/60 minutes 2.45 1.9 5.1
3% octane " 0.92 2.2 5.1
4.5% octane " 0.43 2.1 6.0
Contrast 2.49 1.9 5.6
3% octane " 1.08 1.6 3.9
4.5% octane " 0.55 2.1 6.0
* used carbon black has about 610 meters 2/ gram nitrogen surface area.
The table III
Compound: the carbon black * in the ethylene-propylene acetoacetic ester (36% fill-up)
(quilt) adsorptive is handled compound and is absorbed water yield volume specific resistance
25 ℃ 90 ℃ of (weight %) conditions (weight %)
Contrast 0.56 3.3 10.4
1.5 200 ℃ of octanes/12 hour 0.22 2.8 9.1
1.5% n-decane " 0.23 2.9 8.7
1.5% n-dodecane " 0.24 3.2 10.1
1.5% n-hexadecane " 0.24 3.2 10.3
The table IV
Compound: the carbon black * in the ethylene-propylene acetoacetic ester (36% fill-up)
(quilt) adsorptive is handled compound and is absorbed water yield volume specific resistance
25 ℃ 90 ℃ of (weight %) conditions (weight %)
200 ℃ of contrasts/12 hour 0.66 2.9 9.6
1.5% octane " 0.20 2.8 9.1
1.5%4-methylheptane " 0.28 3.1 11.5
1.5%2,5-dimethyl heptane " 0.28 3.3 10.1
1.5%2,3,4-trimethylpentane " 0.35 3.2 10.5
1.5%2,2,4-trimethylpentane " 0.38 2.7 8.5
1.5% hexa methyl ethane " 0.44 5.4 25.5
* used carbon black is a VULCAN XC-72(American Society for testing and materials-N-472), and a kind of conductive carbon black that can buy from Cabot company has about 215~260 meters 2/ gram nitrogen surface area.
The table V
Compound: the carbon black * in the ethylene-propylene acetoacetic ester (36% fill-up)
(quilt) adsorptive is handled compound and is absorbed water yield volume specific resistance
25 ℃ 90 ℃ of (weight %) conditions (weight %)
Contrast 0.65 2.8 12.2
150 ℃ of 1% octanes/50 minute 0.29 2.6 10.3
3% positive amino-octane " 0.34 3.6 17.4
150 ℃ of 2% n-hexyl alcohols/12 hour 0.44 3.0 14.0
Contrast 0.77 4.5 31.9
110 ℃ of 2% octanes/60 minute 0.36 3.7 17.1
2% n-decane " 0.32 3.7 18.1
2% positive bromo spicy silane " 0.38 3.9 19.5
2% positive chloro-octane " 0.33 3.3 14.6
1.5%1,3-propylene dichloride " 0.30 2.8 9.3
* used carbon black is a VULCAN XC-72(American Society for testing and materials-N-472), and the conductive carbon black that can buy from Cabot company has about 215~260 meters 2/ gram nitrogen surface area.
The table VI
Compound: the carbon black in the ethylene-propylene acetoacetic ester (36% fill-up)
Adsorptive N 2The SA fill-up is handled compound and is absorbed volume specific resistance
25 ℃ 90 ℃ of (weight %) (rice/gram) (weight %) condition water yields (weight %)
50 36 150 ℃ of contrast A/60 minute 0.38 4.1 74
1.5%Norpar12 136 ″ 0.38 4.2 76
Contrast B 138 36 " 0.44 3.5 21
1.5%Norpar12 36 ″ 0.27 3.9 21
Contrast C 224 36 " 0.78 2.6 11
1.5%Norpar12 36 ″ 0.46 2.6 9
1.5%Norpar12 236 N/A 0.52 2.2 8
635 14 150 ℃ of contrast D/60 minutes 1.03 45 146
4.5% positive nonane 14 " 0.22 56 192
Contrast E 810 14 " 0.45 9 26
3% n-decane 14 " 0.26 11 27
Contrast F 1,727 12 " 0.33 16 19
3%Norpar12 12 ″ 0.11 15 18
(1) Norpar12 is a kind of normal alkane mixture (U.S. Exxon company commodity) that 12 carbon atoms are on average arranged.
(2) this embodiment introduces adsorptive in carbon black/ethylene-propylene ethyl ester compounding operation.
The table VII
Compound: the carbon black in the ethylene-propylene acetoacetic ester (36% fill-up)
Adsorptive N 2The SA fill-up is handled compound and is absorbed water yield volume specific resistance
90 ℃ of (weight %) (rice/gram) (weight %) conditions (weight %)
1 142 36 150 ℃ of contrasts/60 minutes 0.49 34.2
0.75% n-decane 36 " 0.37 34.7
Contrast 2 235 36 " 0.78 16.7
1.5% n-decane 36 " 0.39 13.0
Contrast 3 1,052 14 " 0.45 26.0
3% n-decane 14 " 0.26 26.5
Contrast 4 1,322 14 " 0.63 19.2
3% n-decane 14 " 0.38 20.6

Claims (10)

1, a kind of improvement has approximately greater than 140 meters 2The method of the stove black carbon surface characteristic of/gram nitrogen surface area comprises with organic (quilt) adsorptive of the straight-chain molecular structure that has 4 carbon atoms at least and handles described black carbon surface.
2, according to the process of claim 1 wherein that described carbon black has about 200~260 meters of nitrogen surface area 2/ gram.
3, according to the process of claim 1 wherein that described carbon black is with being selected from normal alkane, positive alkanamine, just organic (quilt) adsorptive processing of halogenation alkane or alphanol etc.
4, according to the method for claim 3, wherein organic (quilt) adsorptive is selected from normal alkane that includes 10~16 carbon atoms and composition thereof.
5, according to the method for claim 4, wherein said have about 200~260 meters 2The carbon black of/gram nitrogen surface area is handled with (quilt) adsorptive of about 1~2% weight of fill-up.
6, organic (quilt) adsorptive processing with the straight chain that has 4 carbon atoms at least has approximately greater than 140 meters 2The stove carbon black gained of/gram nitrogen surface area is through improved carbon black.
7, according to the carbon black of claim 6, wherein organic (quilt) adsorptive is selected from normal alkane, positive alkanamine, positive halogenation alkane, alphanol etc.
8, according to the carbon black of claim 6, wherein organic (quilt) adsorptive is selected from normal alkane of 10~16 carbon atoms and composition thereof.
9, have about 200~260 meters by processing 2The carbon black of the resulting claim 6 of carbon black of/gram nitrogen surface area.
10, (quilt) adsorptive processing with about 1~2% weight of fill-up has about 200~260 meters 2The carbon black of the claim 8 of the stove carbon black gained of/gram nitrogen surface area.
CN87102344A 1986-03-24 1987-03-24 Process for modifying surface characteristics of carbon black and carbon black produced thereby Expired - Fee Related CN1025863C (en)

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CN101283055B (en) * 2005-07-27 2012-01-11 丹卡新加坡私人有限公司 Carbon black, method for producing the same, and its use
CN105492885A (en) * 2013-08-30 2016-04-13 Avl里斯脱有限公司 Device for a condensation nucleus counter for internal combustion engine exhaust gases
CN105492885B (en) * 2013-08-30 2019-08-02 Avl里斯脱有限公司 The working media of the condensation nucleus counter of exhaust gas for internal combustion engine

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IL81236A0 (en) 1987-08-31
GB2188311A (en) 1987-09-30
NZ219110A (en) 1990-04-26
PT84488B (en) 1989-11-10
BE906089A (en) 1987-04-16
GB8705181D0 (en) 1987-04-08
KR950006688B1 (en) 1995-06-21
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ZA87118B (en) 1987-08-26
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SE8700311L (en) 1987-09-25
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DK147287D0 (en) 1987-03-23
YU226286A (en) 1988-02-29
GB2188311B (en) 1990-10-24
FR2596055A1 (en) 1987-09-25
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IN168779B (en) 1991-06-01
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AU599087B2 (en) 1990-07-12
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CN1025863C (en) 1994-09-07

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