A kind of bamboo matter high-strength anti-flaming composite board
Technical field
The utility model relates to a kind of composite board, is specifically related to a kind of bamboo matter high-strength anti-flaming composite board.Bamboo matter high-strength anti-flaming composite board is somebody's turn to do to collect changes the special-purpose floor of case, side plate, floor peculiar to vessel, plate, train floor, lorry floor, breast board, truck floor, breast board, passenger vehicle floor, building template, power distribution room floor, access floor.The demanding plate of load-bearing, pallet, chassis backplane, side plate, working table top, park, leisure place stool, chair sheet material, gangway-floor, job that requires special skills place material.
Background technology
Timber is one of human natural resources that utilizes the earliest, has played positive facilitation to promoting human civilization with development.But excessive lumber consumption constitutes threat unbalance, out of control to the sustainable use and the ecological environment of the forest reserves.Since country in 1998 implemented wildwood protected project, domestic timber natural forests quantity delivered fell sharply year by year, and main at present dependence felled poky artificial forest; Along with Chinese national economy every year with the improving constantly of 10% sustained and rapid development and living standards of the people, domestic timber demand is increasing.This increases one and subtracts and cause domestic timber imbalance between supply and demand outstanding day by day.
Bamboo is that China occupies timber second largest forest, natural resources afterwards, belongs to heterogeneous body material and guide property material together with timber.Compare with timber, bamboo have intensity height, good toughness, rigidity big, be difficult for going mouldy, easily vertically cut open characteristics such as cut, and a little science handle more possess fire-retardant, heat insulation, weather resisteant strong, anticorrosion, anti-ly go mouldy, anti-effect such as damage by worms.Bamboo is more with short production cycle than trees, plantation, to fell cost low, handling ease, natural adaptation is strong, wood substituted by bamboo, with bamboo for steel, thereby economic worth is higher.
The Chinese patent publication number be CN2361726 patent disclosure a kind of bamboo wood laminate, it comprises the top layer, intermediate layer and bottom, the sheet of slighing in intermediate layer is vertically mated formation, the thin bamboo strip that it is characterized in that top layer and bottom is a lateral longitudinal to arranging.This bamboo wood laminate is because the top layer adopts the thin bamboo strip side to longitudinally form, so forward being subjected to of the surface of bamboo wood laminate; Power is not high enough, and the lines that shows is thicker, does not have grain of wood characteristic.Also have the thin bamboo strip of the intermediate layer employing of this bamboo wood laminate vertically to mat formation, its transverse strength is lower, makes this class bamboo wood laminate be difficult to be fit to some to the demanding place of transverse strength.
The Chinese patent publication number be CN1457964 patent disclosure a kind of flame-retardant shaped bamboo material and production method thereof, it is characterized by: the bamboo wood deep-sawing is become bamboo chip, more every bamboo chip is placed anticorrisive agent to soak and carry out the boiling preservative treatment; With dried bamboo chip subdivision well-thought-out plan silk, the bamboo silk is placed the sun combustion liquid that is made into by phosphoric acid fat, boric acid or borax to soak then, dewatering then drains again; The bamboo silk that contains sun combustion liquid after the drying is placed waterproof binding agent immersion, drying; The dry bamboo wire material that will contain fire resistant fluid places in the mould, uses the above high pressure liquid press of 50MPa to compress typing; Mould is placed in the dry kiln demoulding behind the overcuring cooling and shaping.Though it is good that this combustion-supporting forming bamboo wood has a surperficial superficial makings, has grain of wood characteristic.But, improved the manufacturing cost of bamboo board owing to all adopt the bamboo silk to make.
The utility model content
The purpose of this utility model is to provide that a kind of intensity is good, applied widely, cost is low, the bamboo matter high-strength anti-flaming composite board of good flame retardation effect, anticorrosion, insect-pest, to solve the many not enough problem that above-mentioned existing bamboo board exists.
Technical problem to be solved in the utility model can be achieved through the following technical solutions:
A kind of bamboo matter high-strength anti-flaming composite board is composited through high pressure by panel, central layer, base plate, it is characterized in that, described panel, central layer, base plate were formed by plural layer bamboo mat stacked adding.
Described plural layer bamboo mat becomes layer by layer with between the layer in length and breadth to being staggered.
Described panel can also be forward to be mated formation along a direction of sheet material by the bamboo silk to form.
Described base plate can also be to be formed by plural layer bamboo curtain splint stacked adding.Perhaps described base plate is to be formed by plural layer bamboo curtain splint layer and plural layer bamboo mat layer complex superposition.
Described bamboo curtain splint layer is formed by length unanimity, the uniform bamboo chip of thickness footpath latitude interlacing.Mainly make bamboo chip characteristic complementary distribution in length and breadth.
Described bamboo mat is formed along transversely arranged lace by length unanimity, the uniform bamboo chip of thickness, and forward characteristic is better for it.
The density of bamboo matter high-strength anti-flaming composite board of the present utility model is 28kg/m
2± 2kg, the number of plies can be compound by product demand.
Bamboo matter high-strength anti-flaming composite board of the present utility model is formed by adhesive and bamboo silk, bamboo curtain splint, bamboo mat compacting, can add combustion adjuvant in adhesive, can make to the utlity model has the good flame effect.Bamboo matter high-strength anti-flaming composite board of the present utility model also can carry out sanding to the composite board surface and handle after moulding, makes that its thickness is unified more, the surface is more smooth.Can also be on described bamboo matter high-strength anti-flaming composite board Surface Machining paint film, the paint film in the processing can be a protectiveness, also can be to have functionally, also can be that protecting function combines.Sometimes, for attractive in appearance and actual needs, can be in described bamboo matter high-strength anti-flaming composite board surface rendering or overlay pattern.Bamboo matter high-strength anti-flaming composite board of the present utility model, the good flame effect is not only arranged, it is good also to have surface color, visual effect is good, the elastic modelling quantity of product is good, MOR is high, the resistance to water height, free aldehyde is few, be convenient to the advantage of repairing, cleaning, broad-leaved hardwood such as complete alternative Ah must's ridge roll.The utility model is by the customization of demands such as functional, protectiveness, beautiful decoration; Demands such as the thickness of central layer, the number of plies determine the requirement of required product strength grade, and the mode of stacking can be strengthened forward stressed, and is lateral stressed.Base plate is by protectiveness, extraordinary demand customizations such as anti-non-staple foodstuff, insect-pest, fire-retardant, heat insulation, weather resisteant.Bamboo matter high-strength anti-flaming composite board of the present utility model can extensively apply to the special-purpose floor of container, side plate, floor peculiar to vessel, plate, train is used the floor, the lorry floor, breast board, truck is used the floor, breast board, passenger vehicle is used the floor, building template, the power distribution room floor, access floor, the demanding plate of load-bearing, pallet, chassis backplane, side plate, the working table top, the park, leisure place stool, chair sheet material, gangway-floor, and as job that requires special skills place material such as humid environment, the requirement of strength height, fire-retardant requirement is high, anti-insect pest, anti-go mouldy with material etc.
Description of drawings
Further specify the utility model below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of the utility model bamboo matter high-strength anti-flaming composite board
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with specific embodiment, further set forth the utility model.
Embodiment 1:
As shown in Figure 1, a kind of bamboo matter high-strength anti-flaming composite board is composited through high pressure by panel 1, central layer 2, base plate 3, and panel, central layer, base plate were formed by plural layer bamboo mat stacked adding.The plural layer bamboo mat becomes layer by layer with between the layer in length and breadth to being staggered.
Embodiment 2:
Panel 1 is forward mated formation along a direction of sheet material by the bamboo silk and is formed, and central layer 2 was formed by bamboo mat stacked adding of braiding rolling, and base plate 3 was formed by 4-5 layer bamboo curtain splint stacked adding, and the plural layer bamboo mat becomes layer by layer with between the layer in length and breadth to being staggered.
Embodiment 3:
Panel 1 and central layer 2 were formed by bamboo mat stacked the adding about layer surplus 10, and base plate 3 was formed by 4-5 layer bamboo curtain splint stacked adding.Bamboo mat becomes layer by layer with between the layer in length and breadth to being staggered.
Embodiment 4:
Panel 1 is forward mated formation along a direction of sheet material by the bamboo silk and is formed, and central layer 2 was formed by bamboo mat stacked adding of braiding rolling, and base plate 3 was formed by 4-5 layer bamboo curtain splint layer and bamboo mat stacked adding.
The bamboo curtain splint layer of the foregoing description is formed by length unanimity, the uniform bamboo chip of thickness footpath latitude interlacing.Mainly make bamboo chip characteristic complementary distribution in length and breadth.Bamboo mat is formed along transversely arranged lace by length unanimity, the uniform bamboo chip of thickness, and forward characteristic is better for it.Reject interior crust, the length unanimity of bamboo on the bamboo chip, thickness evenly, meet the raw material of use standard.The length unanimity of bamboo silk, even thickness during as the top layer, is strengthened characteristics such as forward stressed.Have attractive in appearancely, bright and clean, manifest grain of wood characteristic.
The manufacturing process of above-mentioned bamboo matter high-strength anti-flaming composite board is:
1, earlier that bamboo silk, bamboo curtain splint, bamboo mat air dry is about 25% to moisture content, mechanical drying is to moisture content 9-10%.
2, with bamboo silk, bamboo curtain splint, bamboo mat impregnation, the major ingredient in the impregnation pond is easily the phenolic resins glue and the positive mixture that fires agent of absorption of bamboo chip conduit, guarantees to soak the pool evenly.
3, the first cure of glue, bamboo material impregnation after streamline to infrared-ray oven, less than 80 ℃ of high temperature, glue and cure at the beginning of the bamboo material.
4, group embryo expects that the bamboo of first cure stack to satisfactory thickness by product needed.Can design the different numbers of plies, thickness according to the requirement of product, the complex method between each layer also can design according to product requirement.Identical bamboo is expected both can be equidirectional compound between each layer, again can different directions compound.
5, hot pressing is exerted pressure, and according to the needs of product, hot press is exerted pressure with different pressures, different time.
6, glue, bamboo curing molding utilize pressure under regular hour, temperature, glue, bamboo curing molding
7, cooling and shaping, fast cooling is to eliminate the bamboo characteristic reduction typing after hot-forming.
8, sawing: sawing on demand.
9, sanding: unified thickness, the table smooth processing in bottom surface.
10, spraying: sprayed protection, functional paint film on demand.
11, finished product: the product after qualified by inspection.
Certainly; the foregoing description is not limited to the utility model; to those of ordinary skill in the art; still can do multiple variation to present embodiment; therefore; every employing analog structure of the present utility model and similar variation thereof all should be listed the protection domain of protection domain claims of the present utility model in.