CN2908155Y - Real-time hot steel billet number printing machine set based on PLC - Google Patents
Real-time hot steel billet number printing machine set based on PLC Download PDFInfo
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- CN2908155Y CN2908155Y CN 200620102511 CN200620102511U CN2908155Y CN 2908155 Y CN2908155 Y CN 2908155Y CN 200620102511 CN200620102511 CN 200620102511 CN 200620102511 U CN200620102511 U CN 200620102511U CN 2908155 Y CN2908155 Y CN 2908155Y
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Abstract
The utility model discloses a PLC-based real-time hot billet printing machine unit, which consists of a host printer and an electric control device. The host printer has a sliding machine frame, a transverse traveling trolley, a displacement sensor, a transverse traveling cylinder and a transverse displacement control are arranged on the sliding machine frame, a longitudinal traveling trolley and a big air inlet cylinder are arranged on the transverse traveling trolley, an injection nozzle unit and a small air inlet cylinder are arranged on the longitudinal traveling trolley, and the host printer also has a paint supply system; The electric control device adopts a PLC control system, and the PLC control system is connected with an industrial control computer, an in-position detector, a solenoid valve state detection module, a transverse displacement controller, a conveying belt control switch, a solenoid valve, etc. respectively. The utility model realizes fully automatic, accurate, in-line real-time multi number continuous printing under high temperature environment by improving the mechanical structure of the injection nozzle and adopting the PLC control system, ensures clear printing, enables the printer unit to run for a long time under a harsh environment, guarantees the labor safety of workers, and improves the automatization level and the billet quality control level, thereby promoting the automatization level of a steel plant comprehensively.
Description
Technical field
The utility model relates to the online label that the steel industry continuous casting is produced high temperature billet steel, relates in particular to the hot steel billet in real time jetting device for making number group based on PLC.
Background technology
At steel industry, for steel billet is carried out follow-up of quality, require the steel billet of continuous casting production is numbered, be information combination such as corresponding continuous casting plane No., stove seat numbers the unique number of every block of steel billet, be printed on billet surface.In follow-up check or production process, if find the quality problems of steel billet, can follow the tracks of the various information of producing this steel billet according to its numbering, find and solve the problem that exists in producing early.
The domestic existing steel mill mode of production is manually write after waiting steel billet to stack often again, and this must lose real-time, not only numbers inaccurately, and the readability of manually writing is poor; If correctly reflect various information, label procedure must be chosen to be at steel billet finish cutting back, also on the conticaster track, move in, this moment, the temperature nearly thousand of steel billet was spent, bad working environment like this, manual compiling is unpractical, unartificial steel billet label mode such as mechanical impact type (dot matrix, word pattern etc.), high pressure coating injecting type etc.Their shortcoming is or the permanent damages billet surface, or requires condition of high voltage, and equipment damages easily.
This hot steel billet in real time jetting device for making number group is exactly under the control of PLC, realizes the online label of continuous casting production high temperature billet steel, thereby improves workman's working environment, promotes the automatization level of steel mill comprehensively.
Summary of the invention
The purpose of this utility model provides a kind of hot steel billet in real time jetting device for making number group based on PLC.
It comprises spray main frame and electrical control gear, the spray main frame has sliding frame, on sliding frame, be provided with traversing dolly, displacement transducer, transverse shift cylinder, transverse shift controller, on traversing dolly, be provided with vertical shift dolly, big inlet casing, be provided with nozzle component, little inlet casing on the vertical shift dolly, the spray main frame also has coating material supply system; Electrical control gear adopts the PLC control system, it is one of power module PS307-5A successively, two of Siemens S7CPU314, SM321, two of SM322, one of SM331, the PLC control system is connected with industrial control computer, the detector that puts in place, magnetic valve state detection module, transverse shift controller, conveyer belt gauge tap, magnetic valve etc. respectively.
Hot steel billet in real time jetting device for making number group in the utility model is by improving shower nozzle frame for movement, anti-high temperature design, the anti-blocking self-cleaning function of coating is set, adopts transverse shift controller location and PLC control system etc., realize full-automatic, accurate, online real-time multiword continuous label under the hot conditions, guarantee that the label writing is clear, the jetting device for making number group can be in long-time running under the adverse circumstances, thereby improve operating condition, guarantee workman's production safety, improved the automatization level of steel mill's production process and the quality management level of steel billet.
Description of drawings
Fig. 1 is based on the hot steel billet in real time jetting device for making number group electrical control gear block diagram of PLC.
Fig. 2 is the utility model PLC control system block diagram.
Fig. 3 is the utility model magnetic valve state detection module circuit theory diagrams.
Fig. 4 is the utility model transverse shift controller principle figure.
Fig. 5 is the utility model automatic number spraying overall process FB(flow block).
Fig. 6 is the utility model magnetic valve state-detection process flow block diagram.
Fig. 7 is that the utility model promotes the circuit for controlling motor schematic diagram.
Fig. 8 is based on the hot steel billet in real time jetting device for making number group spray main machine structure schematic diagram of PLC.
Fig. 9 is the utility model nozzle component shape assumption diagram.
Figure 10 (a) is the utility model character matrix plate side shape assumption diagram.
Figure 10 (b) is the A-A cross section view of Figure 10 (a).
Figure 10 (c) is the B-B cross section view of Figure 10 (a).
Figure 11 is the utility model nozzle mechanism figure.
Figure 12 is the utility model built up nozzle shape assumption diagram.
Figure 13 is the utility model water and coating combination valve structure principle chart.
Figure 14 is the utility model coating material supply system flow chart.
Among the figure: 1.SPC200 controller, 2. register control, 3. flow proportion valve, 4. upper limit travel switch, 5. lower limit travel switch, 6. A.C. contactor, 7. A.C. contactor, 8. rotating key, 9. air switch, 10. air switch, 11. hot steel billets, 12. traversing dollies, 13. the vertical shift dolly, 14. nozzle components, 15. little inlet casings, 16. sliding frame, 17. big inlet casings, 18. displacement transducers, 19. the transverse shift cylinder, 20. transverse shift controllers, 21. coating material supply systems, 22. coating pipeline, 23. descale air valves, 24. descale water valves, 25. water and coating combination valve, 26. built up nozzle, 27. character matrix plates, 28. water main valves, 29. coating main valve, 30. gas receiver, 31. stroke magnetic valve groups, 32. pipeline fishplate bars, 33. coating magnetic valve, 34. the stroke deckle board, 35. subregion deckle boards, 36. rush down pressure passageway, 37. overflow ducts, 38. water inlet, 39. coating inlet, 40. built up nozzle plates one, 41. built up nozzle plate two, 42. coating (water) outlet, the outlet of 43. gas, 44. high strength sebific ducts, 45. high strength sebific duct, 46. reflux pump, 47. delivery pumps, 48. flow-limiting valves, 49. leaf slurry bracing frame, 50. the lifting motor, 51. control cabinets, 52. stirring motors, 53. break up the leaf slurry, 54. filter, 55. break up bucket, 56. circulating tanks.
The specific embodiment
As shown in Figure 1, electrical control gear is the center with the PLC control system, tool contact put in place the output channel of detector 2, magnetic valve state detection module, transverse shift controller of detector 1, infrared heat-collected thermometal that puts in place of meeting sb. at the airport of input module wherein; Output module connects the input channel of magnetic valve and transverse shift controller.The PLC control system is connected with industrial control computer by the MPI netting twine, and also the I/O passage by PLC is connected with the existing start and stop gauge tap of conveyer belt.PLC control system and industrial computer are installed in the control room.
As shown in Figure 2, the PLC control system is a core with the S7-314PLC (Programmable Logic Controller) of Siemens, comprised one of power module PS307-5A, two of 16 digital quantity input module SM321, two of 16 digital quantity output module SM322, one of 8 tunnels analogy amount input module SM331, binding post etc.PLC links to each other with industrial computer through the MPI network, the external 220V power supply of power module, and each input/output module is connected with the input/output signal line through binding post.
As shown in Figure 3, the magnetic valve state detection module is input with the loop of each magnetic valve, polyphone is with diode IN4148, and diode IN4148 is parallel with 1K resistance, 10uF electric capacity and voltage amplifier circuit, and voltage amplifier circuit comprises operational amplifier LM324,6.6K resistance and 220K resistance.The output signal of LM324 is as the input signal of digital quantity input module SM321.
As shown in Figure 4, SPC200 controller 1 in the transverse shift controller connects SM322 and the SM321 module of PLC by digital I/O passage, connect register control SPC-AIF-POT (2) by cable, register control is connected with flow proportion valve MPYE-5-1/8-HF-010-B (3), displacement transducer.The tracheae of flow proportional valve outlet port is connected to the compressed air interface of transverse shift cylinder.
As Fig. 5 is the execution FB(flow block) of automatic number spraying overall process.After automatic control system detects steel billet and puts in place, stop the steel billet conveyer belt immediately, at the uniform velocity move traversing dolly to final position, open the deoxidation severe edema due to hypofunction of the spleen and compressed air valve simultaneously, finish omnidistance descale from initial bit.Traversing then trolley translation is driven big inlet casing reach vertical shift dolly near steel billet to the word bit that needs, and behind the individual character descale, drives little inlet casing and continues vertically reach, is close to steel billet up to character matrix plate.The numeral that PLC prints according to need, start and stop paint valve and stroke magnetic valve utilize compressed air atomizing high temperature resistance coating, pass the character matrix plate of hierarchical design at a high speed, print corresponding stroke on steel billet, and the numeral of being sprayed is made up of seven segment code.The opening sequence of each valve and delay time all can independently be provided with, compressed air pressure and the equilibrium of coating consumption when having guaranteed each stroke printing.After finishing a numeral, the vertical shift dolly retreats and washes, and continues transverse translation again to next word bit, begins to print next numeral.After having printed all numerals of suite number, washing coating pipe, and use air blow drying, and when carrying out the magnetic valve performance test, start the steel billet conveyer belt then, wait for that next piece steel billet puts in place.
As shown in Figure 6, when carrying out the magnetic valve performance testing procedure, PLC opens each magnetic valve successively, gathers the output signal of magnetic valve state detection module after the time-delay fixed time, by judging its voltage signal, determines whether this magnetic valve damages.
As shown in Figure 7, if rising paddle slurry, so just rotating key 8 is screwed into normotopia, for A.C. contactor 7 provides 220V voltage, provide 380V just to change by A.C. contactor 7 to promoting the electric motor starting motor, if upper limit travel switch 4 detects the signal that puts in place, just close the 220V power supply of A.C. contactor 7 automatically, stop to promote motor.If reduce the paddle slurry, so just rotating key 8 is screwed into antiposition, drive A.C. contactor 6 and start the counter-rotating of lifting motor, if lower limit travel switch 5 detects signal, so just stop to promote motor automatically.
As shown in Figure 8, jetting device for making number is installed in a side of steel billet conveyer belt 11, with sliding frame 16 is base, on sliding frame, be provided with and finish the traversing dolly 12 that laterally moves, displacement transducer 18, transverse shift cylinder 19, the transverse shift controller 20 that located lateral is used, on traversing dolly, be provided with the vertical shift dolly 13 of band pulley, big inlet casing 17, promoting the vertical shift dolly by big inlet casing vertically moves, on the vertical shift dolly, be provided with spray number with nozzle component 14, little inlet casing 15, little inlet casing can promote nozzle component to be continued vertically to move among a small circle.Mechanical part also comprises coating material supply system 21, is arranged in the solution space that hot steel billet streamline is outer, be not subjected to the direct radiation of elevated temperature heat, and has coating pipe 22 to link to each other between jetting device for making number.
As shown in Figure 9, nozzle component 14 is assemblied on the vertical shift dolly 13, be connected with character matrix plate 27 in turn, built up nozzle 26, pipeline fishplate bar 32, gas receiver 30, descale air valve 23, descale water valve 24, the nozzle component front portion also is provided with water main valve 28, coating main valve 29, the front of pipeline fishplate bar is except connecing built up nozzle, also be connected to water and coating combination valve 25, coating and water are through water main valve 28, coating main valve 29 enters water and coating combination valve 25, the back of pipeline fishplate bar connects the gas circuit and the gas receiver 30 outlet gas circuits of magnetic valve, is provided with stroke magnetic valve 31 above the gas receiver 30, coating magnetic valve 33.
Shown in Figure 10 (a), character matrix plate is divided into four parts: stroke deckle board 34, subregion deckle board 35, rush down pressure passageway 36, overflow ducts 37.In the time of the spray word, stroke deckle board 34 is close to steel billet; Before subregion deckle board 35 is positioned at built up nozzle 26, has 1.5cm thickness.35 of stroke deckle board 34 and subregion deckle boards leave small gap, rush down pressure passageway 36 as compressed air.26 of subregion deckle board 35 and built up nozzles also leave certain slit, as coating overflow ducts 37.
Shown in Figure 10 (b), stroke deckle board 34 is seven segment code templates that thin stainless steel is made.
Shown in Figure 10 (c), subregion deckle board 35 is divided into 7 zones by dividing plate.
As shown in figure 11, when needs spray numeral,, determine whether this stroke nozzle feeds the compressed air from gas receiver 30 by corresponding stroke air feed cylinder switch in the stroke magnetic valve group 31 control piper fishplate bars 32; Coating is then from water and coating combination valve 25, and water and coating combination valve are input with water, coating, goes out coating or water outlet by 33 decisions of coating magnetic valve.
As shown in figure 12, in built up nozzle, the nozzle of seven strokes is distributed on built up nozzle plate 1 and the built up nozzle plate 2 41.In each nozzle, atomize at nozzle from the coating of water and coating combination valve 25 or the water compressed air by each stroke solenoid control, compressed-air actuated outlet is a flat 43, level ejection forward; Coating outlet 42 is arranged in the centre of compressed air outlet, and the outflow direction is vertical with air flow.Compressed air and coating all come from pipeline fishplate bar 32.
As shown in figure 13, water and coating enter water and coating combination valve 25 through water main valve 28 and coating main valve 29, and under the effect of coating magnetic valve 33, the decision water outlet still goes out coating.When coating magnetic valve 33 closed, the high strength sebific duct 44 on the coating arm was extruded under the compressed air effect, and coating is blocked, and the water route is connected, and when coating magnetic valve 33 was opened, the high strength sebific duct 45 on the water arm was compressed the air effect extruding, the water route is blocked, and coating is connected.Coating from combination valve comes out splits into 2 the tunnel in pipeline fishplate bar 32, enter the nozzle of each stroke in built up nozzle plate 1 and the built up nozzle plate 2 41 respectively.
As shown in figure 14, the jetting device for making number group has been taked independently coating supply system, what be provided for breaing up coating breaks up bucket 55, break up to be provided with in the bucket and break up leaf slurry 53, end face is provided with leaf slurry bracing frame 49, dress electric cabinet 51 on the leaf slurry bracing frame, promote motor 50, upper limit travel switch 4, lower limit travel switch 5, promote motor and be used to the position that raises or reduce stirring motor 52, travel switch is used for automatic spacing.Breaing up the bucket bottom has filter 54, is connected to circulating tank 56 through delivery pump 47, and the circulating tank bottom connects reflux pump 46, and the coating Guan Yilu of reflux pump is through the coating inlet of flow-limiting valve 48 to water and coating combination valve, and one the tunnel is back to circulating tank 56.The utility model course of work:
Hot steel billet in real time jetting device for making number group is installed in a side of steel billet conveyer belt.When hot steel billet arrives assigned address, trigger the signal that puts in place by the thermometal of the travel switch of mechanical contact and the infrared heat-collected detector that puts in place, under the commander of PLC, stop conveyer belt, start the spray process.
Descale water valve and air valve are opened in the translation of at first traversing dolly gamut simultaneously, finish descale.Traversing then trolley translation starts the reach of vertical shift dolly near steel billet to the word bit that needs, and behind water and compressed air descale, continues vertically reach, is close to steel billet up to character matrix plate.PLC opens the coating magnetic valve, make water and coating combination valve go out coating, and the numeral of printing is as required opened the stroke magnetic valve, corresponding stroke air feed cylinder in the control pipeline fishplate bar, open the compressed air atomizing high temperature resistance coating in the gas receiver, pass the character matrix plate of hierarchical design at a high speed, print the stroke that needs on steel billet, the numeral of being sprayed is made up of seven segment code.The opening sequence of each valve and delay time all can independently be provided with, compressed air pressure and the equilibrium of coating consumption when having guaranteed each stroke printing.After finishing a numeral, shower nozzle vertically retreats and washes, and continues transverse translation again to next word bit, begins to print next numeral.After having printed all numerals of suite number, automatic control system starts the steel billet conveyer belt when finishing washing, magnetic valve detection, wait for that next piece steel billet puts in place, and host computer then generates suite number down automatically according to rule.
Claims (6)
1. hot steel billet in real time jetting device for making number group based on PLC, it is characterized in that it comprises spray main frame and electrical control gear, the spray main frame has sliding frame (16), on sliding frame, be provided with traversing dolly (12), displacement transducer (18), transverse shift cylinder (19), transverse shift controller (20), on traversing dolly, be provided with vertical shift dolly (13), big inlet casing (17), be provided with nozzle component (14), little inlet casing (15) on the vertical shift dolly, the spray main frame also has coating material supply system; Electrical control gear adopts the PLC control system, it is one of power module PS307-5A successively, two of Siemens S7CPU314, SM321, two of SM322, one of SM331, the PLC control system is connected with industrial control computer, the detector that puts in place, magnetic valve state detection module, transverse shift controller, conveyer belt gauge tap, magnetic valve respectively.
2. a kind of hot steel billet in real time jetting device for making number group according to claim 1 based on PLC, it is characterized in that described nozzle component (14) is connected with character matrix plate (27), built up nozzle (26), pipeline fishplate bar (32), gas receiver (30), descale air valve (23), descale water valve (24) in turn, also be connected to water and coating combination valve (25) on the pipeline fishplate bar, the place ahead of nozzle component is provided with water main valve (28), coating main valve (29), is provided with stroke magnetic valve group (31), coating magnetic valve (33) above the gas receiver (30).
3. a kind of hot steel billet in real time jetting device for making number group according to claim 1 based on PLC, it is characterized in that described built up nozzle (26) adopts hierarchical design, be connected with stroke deckle board (34) in turn, rush down pressure passageway (36), subregion deckle board (35), overflow ducts (37); The stroke deckle board adopts 7 segment encodes, and the subregion deckle board is divided into 7 independently spaces by dividing plate.
4. a kind of hot steel billet in real time jetting device for making number group according to claim 1 based on PLC, it is characterized in that described coating material supply system have break up the bucket (55), breaing up barrel inside is provided with and breaks up leaf slurry (53), end face is provided with leaf slurry bracing frame (49), adorns electric cabinet (51) on the leaf slurry bracing frame, promotes motor (50), upper limit travel switch (4), lower limit travel switch (5); Breaing up bucket bottom has filter (54), is connected to circulating tank (56) through delivery pump (47), circulating tank bottom band reflux pump (46), the one tunnel is back to circulating tank, the one tunnel through flow-limiting valve (48) to water and coating combination valve (25).
5. a kind of hot steel billet in real time jetting device for making number group according to claim 1 based on PLC, it is characterized in that described magnetic valve state detection module usefulness diode IN4148 series electrical magnet valve loop, diode IN4148 is parallel with 1K resistance, 10uF electric capacity and voltage amplifier circuit, voltage amplifier circuit comprises operational amplifier LM324, input termination 6.6K resistance, output connects 220K resistance; Independently magnetic valve state-detection process is set among the PLC, and by starting magnetic valve successively, time-delay is read the output of magnetic valve state detection module and is finished detection.
6. a kind of hot steel billet in real time jetting device for making number group according to claim 1 based on PLC, it is characterized in that described transverse shift controller has utilized SPC200 controller (1) to finish the accurate location of vertical a plurality of addresses, SPC200 controller (1) is connected with register control SPC-AIF-POT (2), register control (2) is connected with flow proportion valve MPYE-5-1/8-HF-010-B (3) and displacement transducer (18), by the air inlet of flow proportion valve control transverse shift cylinder (19), displacement transducer (18) detects the position of current transverse shift cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620102511 CN2908155Y (en) | 2006-04-10 | 2006-04-10 | Real-time hot steel billet number printing machine set based on PLC |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620102511 CN2908155Y (en) | 2006-04-10 | 2006-04-10 | Real-time hot steel billet number printing machine set based on PLC |
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| CN2908155Y true CN2908155Y (en) | 2007-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620102511 Expired - Fee Related CN2908155Y (en) | 2006-04-10 | 2006-04-10 | Real-time hot steel billet number printing machine set based on PLC |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166890A (en) * | 2010-12-15 | 2011-08-31 | 山西太钢不锈钢股份有限公司 | Control device for spraying characters on surface of stainless steel plate |
| CN102416775A (en) * | 2011-08-30 | 2012-04-18 | 中国石油集团渤海石油装备制造有限公司 | Automatic code-spraying device for steel tube |
| CN103707642A (en) * | 2013-11-25 | 2014-04-09 | 中铁宝桥（南京）有限公司 | Railway turnout rail part code spraying device and code spraying method |
| CN104307657A (en) * | 2014-10-15 | 2015-01-28 | 山东钢铁股份有限公司 | Online number spraying machine and online number spraying method for continuous casting machine |
| CN104384466A (en) * | 2014-12-19 | 2015-03-04 | 山东钢铁股份有限公司 | Semi-automatic casting blank spray marking device |
| CN106274055A (en) * | 2016-09-08 | 2017-01-04 | 南平铝业（成都）有限公司 | A kind of full-automatic ink spraying marking device |
| CN112874164A (en) * | 2021-01-15 | 2021-06-01 | 宝武杰富意特殊钢有限公司 | Character spraying device for square billet end face and using method |
-
2006
- 2006-04-10 CN CN 200620102511 patent/CN2908155Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166890A (en) * | 2010-12-15 | 2011-08-31 | 山西太钢不锈钢股份有限公司 | Control device for spraying characters on surface of stainless steel plate |
| CN102416775A (en) * | 2011-08-30 | 2012-04-18 | 中国石油集团渤海石油装备制造有限公司 | Automatic code-spraying device for steel tube |
| CN103707642A (en) * | 2013-11-25 | 2014-04-09 | 中铁宝桥（南京）有限公司 | Railway turnout rail part code spraying device and code spraying method |
| CN103707642B (en) * | 2013-11-25 | 2015-12-16 | 中铁宝桥（南京）有限公司 | Railway turnout rail part spray code spraying apparatus and code spraying method |
| CN104307657A (en) * | 2014-10-15 | 2015-01-28 | 山东钢铁股份有限公司 | Online number spraying machine and online number spraying method for continuous casting machine |
| CN104384466A (en) * | 2014-12-19 | 2015-03-04 | 山东钢铁股份有限公司 | Semi-automatic casting blank spray marking device |
| CN106274055A (en) * | 2016-09-08 | 2017-01-04 | 南平铝业（成都）有限公司 | A kind of full-automatic ink spraying marking device |
| CN112874164A (en) * | 2021-01-15 | 2021-06-01 | 宝武杰富意特殊钢有限公司 | Character spraying device for square billet end face and using method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |