CN113600375A - Spraying device and method for colored aluminum profile - Google Patents

Spraying device and method for colored aluminum profile Download PDF

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Publication number
CN113600375A
CN113600375A CN202110955031.2A CN202110955031A CN113600375A CN 113600375 A CN113600375 A CN 113600375A CN 202110955031 A CN202110955031 A CN 202110955031A CN 113600375 A CN113600375 A CN 113600375A
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CN
China
Prior art keywords
spraying device
aluminum profile
spraying
color
coating
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Pending
Application number
CN202110955031.2A
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Chinese (zh)
Inventor
叶天佑
叶光华
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Hubei Shimei Technology Co ltd
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Hubei Shimei Technology Co ltd
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Priority to CN202110955031.2A priority Critical patent/CN113600375A/en
Publication of CN113600375A publication Critical patent/CN113600375A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/02Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations

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  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a spraying device for a color aluminum profile and a spraying method thereof, relates to the field of color aluminum profile processing, and aims to solve the problems that different spraying modes are required due to different types of aluminum profiles when the color aluminum profile in the prior art is sprayed with different colors of coatings, the workload is large, and the working efficiency is influenced. The utility model discloses a spraying device, including spraying device casing, connection guard plate, servo motor, and two, spraying device casing is provided with two sets ofly it is two sets ofly all to install the connection guard plate in the top of spraying device casing, two connect and install fixed box between the guard plate, go up the lower extreme of fixed box and install the aluminium alloy anchor clamps couple, just go up the upper end of fixed box and install servo motor, and two sets of install electronic jar between the spraying device casing, the externally mounted of spraying device casing has outer protection access panel, go up the inside that color paint deposits jar and lower color paint deposits jar and all installs the electric pump, spraying panel in the inboard of spraying device casing is installed.

Description

Spraying device and method for colored aluminum profile
Technical Field
The invention relates to the technical field of color aluminum profile processing, in particular to a spraying device for a color aluminum profile and a spraying method thereof.
Background
The aluminum profile is an aluminum bar which is hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes. The production process of the aluminum profile mainly comprises three processes of casting, extruding and coloring. The color aluminium section belongs to the field of aluminium section, and can be divided into color spray section, double-color co-extrusion section, color film-sticking section and the like according to different coloring modes. The price is low, and the price of the plastic door and window is far lower than that of the aluminum and wood door and window with the same strength and service life. Meanwhile, the color is rich, and the application of the color aluminum profile adds a lot of gestures to the building. Coating a layer of ultraviolet light curing colored paint or self-drying colored paint coating on the surface of the aluminum profile substrate, and coating a layer of ultraviolet light curing varnish on the surface of the ultraviolet light curing colored paint or self-drying colored paint coating; and sticking a protective film on the surface of the ultraviolet curing varnish.
The color aluminum profile has the advantages of rich colors, plump paint films, good scratch resistance, wear resistance, corrosion resistance, aging resistance, fastness and non-flammability, and has better decorative effect and protective effect compared with the existing commonly used plastic steel profiles, but when the existing color aluminum profile is sprayed with coatings with different colors, different spraying modes are required due to different types of the aluminum profiles, the workload is large, and the working efficiency is influenced; therefore, the market is urgently needed to develop a spraying device for color aluminum profiles and a spraying method thereof to help people solve the existing problems.
Disclosure of Invention
The invention aims to provide a spraying device for a color aluminum profile and a spraying method thereof, and aims to solve the problems that when the existing color aluminum profile is sprayed with coatings of different colors, different spraying modes are required due to different types of aluminum profiles, the workload is large, and the working efficiency is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a spraying device for color aluminum profiles comprises a spraying device shell, wherein two groups of spraying device shells are arranged, two groups of spraying device shells are provided with connecting protection plates above, an upper fixing box body is arranged between the two connecting protection plates, an aluminum profile clamp hook is arranged at the lower end of the upper fixing box body, a servo motor is arranged at the upper end of the upper fixing box body, an electric cylinder is arranged between the two groups of spraying device shells, an outer protection maintenance plate is arranged outside the spraying device shell, an upper color coating storage tank and a lower color coating storage tank are arranged outside the outer protection maintenance plate, three groups of upper color coating storage tanks and three groups of lower color coating storage tanks are arranged inside the upper color coating storage tank and the lower color coating storage tank, electric pumps are arranged inside the upper color coating storage tank and the lower color coating storage tank, and an inner spraying plate is arranged on the inner side of the spraying device shells, interior spraying inboard internally mounted has heating blower, just the surface mounting of interior spraying board has detection sensor module, stoving wind head and coating atomizer.
Preferably, lower supporting plates are installed at the lower ends of the two groups of spraying device shells, device rollers are installed at the lower ends of the lower supporting plates, the device rollers are rotatably connected with the lower supporting plates through rotating shafts, and the lower supporting plates are connected with the spraying device shells through fixing screws.
Preferably, the lower ends of the connecting protection plates extend to the inside of the spraying device shell and are in sliding connection with the spraying device shell, hydraulic cylinders are mounted on two sides of the inside of the spraying device shell and are fixedly connected with the spraying device shell and the lower ends of the connecting protection plates respectively, linear sliding plates are mounted inside the upper fixing box body, the upper ends of the two connecting protection plates extend to the inside of the upper fixing box body and are fixedly connected with the linear sliding plates, and the linear sliding plates are in sliding connection with the upper fixing box body through linear guide rails.
Preferably, go up color paint and deposit jar and down color paint and deposit one side of jar and all install the coating honeycomb duct, just go up color paint and deposit jar and deposit the upper end that jar was deposited to color paint down and all install coating feed liquor pipe, the coating honeycomb duct is respectively with electric pump and interior spraying board sealing connection, the inside of interior spraying board is provided with the water conservancy diversion passageway, the coating atomizer is provided with a plurality of, a plurality of the coating atomizer all with water conservancy diversion passageway sealing connection, just the internally mounted of coating atomizer has the solenoid valve.
Preferably, electronic jar is provided with two sets ofly, two sets of the motor protection casing is all installed to the one end of electronic jar, the internally mounted of motor protection casing has electronic jar motor, and electronic jar motor is connected with electronic jar transmission, it includes photoelectric distance measuring sensor, temperature sensor and laser detector to detect the sensor module, and is two sets of it remains the spraying aluminium alloy to be set up between the spraying device casing.
Preferably, a waste material receiving box is arranged between the two groups of spraying device shells, rollers are installed at the lower end of the waste material receiving box, and a material receiving box handrail is installed at the upper end of the waste material receiving box.
Preferably, the speed reducer is installed to servo motor's lower extreme, install anchor clamps connection pivot in the middle of going up the inside of fixed box, the speed reducer is connected the pivot transmission with anchor clamps and is connected, the lower extreme that the pivot was connected to anchor clamps extends to the outside of supreme fixed box and passes through the bearing rotation with last fixed box and be connected, just the lower extreme that the pivot was connected to anchor clamps is installed anchor clamps and is connected the commentaries on classics board, the electric motor subassembly is all installed at the both ends that the board was changed in the anchor clamps connection, the lead screw limiting plate is installed to the top of electric motor subassembly, just the screw lead screw is installed to one side of electric motor subassembly, the screw lead screw passes aluminium alloy anchor clamps couple and aluminium alloy anchor clamps couple threaded connection, just the screw lead screw passes through the bearing rotation with the lead screw limiting plate and is connected, the inside of aluminium alloy anchor clamps couple runs through there is the slide bar.
A spraying method of a spraying device for a color aluminum profile comprises the following steps:
the method comprises the following steps: processing aluminum profile coatings with different colors, and then respectively guiding the processed aluminum profile coatings into different upper color coating storage tanks and different lower color coating storage tanks for storage;
step two: the method comprises the following steps that an aluminum profile to be sprayed is hoisted through aluminum profile clamp hooks, the positions of the aluminum profile clamp hooks are adjusted according to different types of the aluminum profiles, an electric motor component drives a threaded lead screw to rotate, so that the distance between the two aluminum profile clamp hooks is adjusted, then a servo motor and a speed reducer drive a clamp connecting rotating plate to rotate, the clamp connecting rotating plate drives the aluminum profile clamp hooks and the aluminum profile to be sprayed to rotate, and the angle is adjusted;
step three: opening a detection sensor module, detecting the position and the temperature of the aluminum profile to be sprayed, and adjusting an electric motor assembly, an electric cylinder and a servo motor through a single chip microcomputer to enable different types of aluminum profiles to be sprayed to be adjusted differently and keep the optimal processing position;
step four: according to different color requirements, different electric pumps are started, the electric pumps guide coatings with different colors into the inner spraying plate, position information of an aluminum profile to be sprayed is detected according to the detection sensor module, a coating sprayer and an electromagnetic valve at corresponding positions are started, the coating sprayer sprays the coatings on the outer surface of the aluminum profile to be sprayed, a rotating clamp is connected with a rotating plate, the aluminum profile to be sprayed is rotated, spraying work is carried out at multiple angles, a heating fan is started, hot air is transmitted to a drying air head, and the aluminum profile to be sprayed is dried;
step five: the coating waste material after the spraying falls into the waste material receiving box, and the waste material receiving box is collected, and after the spraying work is completed, the waste material receiving box handrail is pushed to move to receive the waste material.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can adjust the position of the hooks of the aluminum profile clamp according to different types of aluminum profiles by arranging the upper fixing box body, can adjust the height of the upper fixing box body by a hydraulic cylinder, drives the threaded screw rod to rotate by the electric motor component, so that the distance between the two hooks of the aluminum profile clamp is adjusted, drives the clamp connecting rotating plate to rotate by the servo motor and the speed reducer, drives the hooks of the aluminum profile clamp and the aluminum profile to be sprayed to rotate by the clamp connecting rotating plate, adjusts the angle, adjusts the distance between the two spraying device shells by the expansion and contraction of the electric cylinder between the two spraying device shells, connects the protection plate to slide in the upper fixing box body, opens the detection sensor module, detects the position and the temperature of the aluminum profile to be sprayed, adjusts the electric motor component, the electric cylinder and the servo motor by a single chip microcomputer, so that different types of the aluminum profile to be sprayed are adjusted differently, keep best processing position, improve the spraying effect, the adjustment mode is various, can be convenient for adapt to the different grade type treat the spraying aluminium alloy, effectively improve work efficiency, automatic regulation and control has reduced staff's working strength.
2. The invention opens different electric pumps according to different color requirements through the arrangement of the detection sensor module, the electric pumps lead the coatings with different colors into the inner spraying plate, according to the position information of the aluminum profile to be sprayed detected by the detection sensor module, the coating sprayer and the electromagnetic valve at corresponding positions are opened, the coating sprayer sprays the coating on the outer surface of the aluminum profile to be sprayed, the rotary fixture is connected with the rotary plate to enable the aluminum profile to be sprayed to rotate, the spraying work is carried out at multiple angles, the heating fan is opened, hot air is transmitted to the drying air head, the aluminum profiles to be sprayed are dried, the positions of the inner spraying plate and the aluminum profiles to be sprayed can be adjusted according to different types of aluminum profiles to be sprayed in the spraying process, the spraying device has the advantages of achieving the best spraying effect, strong adaptability, automatic spraying process, high stability and higher working efficiency.
Drawings
FIG. 1 is an overall schematic view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is an internal structure view of the upper fixing case of the present invention;
FIG. 4 is an internal structural view of an upper color paint storage tank according to the present invention;
fig. 5 is an internal structural view of the external protection access panel of the present invention.
In the figure: 1. a spray coating device housing; 2. a lower support plate; 3. mounting a roller; 4. connecting a protection plate; 5. an upper fixed box body; 6. a servo motor; 7. a speed reducer; 8. an outer protective maintenance panel; 9. coating a color paint storage tank; 10. storing the lower color paint in a tank; 11. a coating liquid inlet pipe; 12. a coating flow guide pipe; 13. a motor protective cover; 14. an electric cylinder; 15. an inner spray plate; 16. detecting a sensor module; 17. drying the wind head; 18. a paint sprayer; 19. a waste material receiving box; 20. a material receiving box handrail; 21. the aluminum profile clamp is hooked; 22. the clamp is connected with the rotating shaft; 23. the clamp is connected with the rotating plate; 24. an electric motor assembly; 25. a threaded lead screw; 26. a screw limiting plate; 27. a slide bar; 28. a linear sliding plate; 29. an electric pump; 30. and (4) heating the fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an embodiment of the present invention is shown: a spraying device for color aluminum profiles comprises a spraying device shell 1, wherein the spraying device shell 1 is provided with two groups, connecting protection plates 4 are respectively arranged above the two groups of spraying device shells 1, an upper fixing box body 5 is arranged between the two connecting protection plates 4, an aluminum profile clamp hook 21 is arranged at the lower end of the upper fixing box body 5, a servo motor 6 is arranged at the upper end of the upper fixing box body 5, an electric cylinder 14 is arranged between the two groups of spraying device shells 1, an outer protection maintenance plate 8 is arranged outside the spraying device shell 1, an upper color paint storage tank 9 and a lower color paint storage tank 10 are arranged outside the outer protection maintenance plate 8, three groups of upper color paint storage tanks 9 and lower color paint storage tanks 10 are arranged inside the upper color paint storage tank 9 and the lower color paint storage tank 10, electric pumps 29 are respectively arranged inside the upper color paint storage tank 9 and the lower color paint storage tank 10, and an inner spraying plate 15 is arranged on the inner side of the spraying device shell 1, interior spraying board 15 internally mounted has heating blower 30, and the outer surface mounting of interior spraying board 15 has detection sensor module 16, stoving wind head 17 and coating atomizer 18, can be different according to the aluminium alloy type, the position of adjustment aluminium alloy anchor clamps couple 21, detect the positional information who treats the spraying aluminium alloy according to detection sensor module 16, open the coating atomizer 18 and the solenoid valve of relevant position, spraying board 15 and the position of treating the spraying aluminium alloy in the adjustment of spraying course of the work, in order to reach best spraying effect, high adaptability, automatic spraying technology, stability is high, work efficiency is higher.
Further, lower support plate 2 is all installed to the lower extreme of two sets of spraying device casings 1, and device gyro wheel 3 is installed to the lower extreme of lower support plate 2, rotates through the pivot between device gyro wheel 3 and the lower support plate 2 to be connected, and lower support plate 2 passes through fixed screw with spraying device casing 1, and is flexible through the electronic jar 14 between two spraying device casings 1 for the distance between two spraying device casings 1 is adjusted.
Further, the lower extreme of connecting protection plate 4 extends to spraying device casing 1 inside and spraying device casing 1 sliding connection, the pneumatic cylinder is all installed to the inside both sides of spraying device casing 1, and the pneumatic cylinder respectively with spraying device casing 1 and the lower extreme fixed connection of connecting protection plate 4, the internally mounted of going up fixed box 5 has sharp sliding plate 28, two upper ends of connecting protection plate 4 all extend to supreme fixed box 5 inside and sharp sliding plate 28 fixed connection, sharp sliding plate 28 passes through linear guide sliding connection with last fixed box 5, it slides at last fixed box 5 inside to connect protection plate 4, the height of fixed box 5 is gone up in the adjustment of accessible pneumatic cylinder.
Further, go up the colored coating and deposit jar 9 and down the colored coating and deposit one side of jar 10 and all install coating honeycomb duct 12, and go up the colored coating and deposit jar 9 and all install coating feed liquor pipe 11 with the upper end that jar 10 was deposited to colored coating down, coating honeycomb duct 12 respectively with electric pump 29 and interior spraying board 15 sealing connection, the inside of interior spraying board 15 is provided with the water conservancy diversion passageway, coating atomizer 18 is provided with a plurality of, a plurality of coating atomizer 18 all with water conservancy diversion passageway sealing connection, and coating atomizer 18's internally mounted has the solenoid valve, the aluminium alloy coating processing back of multiple different colours is leading-in respectively different last colored coating and is deposited jar 9 and down inside colored coating deposits jar 10, save, so that different colour demands.
Further, the electric cylinders 14 are provided with two groups, one end of each of the two groups of electric cylinders 14 is provided with an electric motor protective cover 13, electric cylinder motors are arranged inside the electric motor protective covers 13 and are in transmission connection with the electric cylinders 14, the detection sensor module 16 comprises a photoelectric distance measuring sensor, a temperature sensor and a laser detector, aluminum profiles to be sprayed are arranged between the two groups of spraying device shells 1, the electric motor assembly 24, the electric cylinders 14 and the servo motor 6 are adjusted through a single chip microcomputer, different types of aluminum profiles to be sprayed are subjected to different adjustments, the optimal processing positions are kept, the spraying effect is improved, the adjustment modes are various, the aluminum profiles to be sprayed can be conveniently adapted to different types, the working efficiency is effectively improved, the photoelectric distance measuring sensor adopts a TF-Luna 8m laser distance measuring module, the temperature sensor adopts an MIK-WRNK temperature sensor, the laser detector adopts a laser correlation detector with the model number DA 209Y-1.
Further, be provided with waste material between two sets of spraying device casings 1 and receive workbin 19, the gyro wheel is installed to waste material receipt workbin 19's lower extreme, and waste material receipt workbin 19's upper end installs and receive workbin handrail 20, and the coating waste material after the spraying falls into waste material receipt workbin 19, and waste material receipt workbin 19 collects, and after the spraying work was accomplished, promotes to receive workbin handrail 20 and removes waste material receipt workbin 19.
Further, speed reducer 7 is installed to servo motor 6's lower extreme, install anchor clamps connection pivot 22 in the middle of going up the inside of fixed box 5, speed reducer 7 is connected the pivot 22 transmission with anchor clamps and is connected, the lower extreme that anchor clamps connection pivot 22 extends to the outside of supreme fixed box 5 and passes through the bearing rotation with last fixed box 5 and be connected, and the lower extreme that anchor clamps are connected pivot 22 installs anchor clamps and connects commentaries on classics board 23, electric motor subassembly 24 is all installed at the both ends that anchor clamps are connected commentaries on classics board 23, lead screw limiting plate 26 is installed to electric motor subassembly 24's top, and screw 25 is installed to one side of electric motor subassembly 24, screw 25 passes aluminium alloy anchor clamps couple 21 and aluminium alloy anchor clamps couple 21 threaded connection, and screw 25 passes through the bearing rotation with lead screw limiting plate 26 and is connected, aluminium alloy anchor clamps couple 21's inside is run through there is slide bar 27.
A spraying method of a spraying device for a color aluminum profile comprises the following steps:
the method comprises the following steps: processing aluminum profile coatings with different colors, and then respectively guiding the processed aluminum profile coatings into different upper color coating storage tanks 9 and lower color coating storage tanks 10 for storage;
step two: the method comprises the following steps of hoisting an aluminum profile to be sprayed through aluminum profile clamp hooks 21, adjusting the positions of the aluminum profile clamp hooks 21 according to different types of the aluminum profile, driving a threaded lead screw 25 to rotate through an electric motor assembly 24, adjusting the distance between the two aluminum profile clamp hooks 21, driving a clamp connecting rotating plate 23 to rotate through a servo motor 6 and a speed reducer 7, driving the aluminum profile clamp hooks 21 and the aluminum profile to be sprayed to rotate through the clamp connecting rotating plate 23, adjusting the angle, and adjusting the distance between the two spraying device shells 1 through the stretching of an electric cylinder 14 between the two spraying device shells 1;
step three: the detection sensor module 16 is opened, the position and the temperature of the aluminum profile to be sprayed are detected, the electric motor assembly 24, the electric cylinder 14 and the servo motor 6 are adjusted through the single chip microcomputer, different types of aluminum profiles to be sprayed are adjusted differently, the optimal processing position is kept, the spraying effect is improved, the adjustment modes are various, the aluminum profiles to be sprayed of different types can be conveniently adapted, the working efficiency is effectively improved, automatic regulation and control are realized, and the working intensity of workers is reduced;
step four: according to different color requirements, different electric pumps 29 are started, the electric pumps 29 guide coatings with different colors into the inner spraying plate 15, position information of an aluminum profile to be sprayed is detected according to the detection sensor module 16, the coating sprayers 18 and the electromagnetic valves at corresponding positions are started, the coating sprayers 18 spray the coatings on the outer surface of the aluminum profile to be sprayed, the rotary clamp is connected with the rotary plate 23, the aluminum profile to be sprayed rotates, spraying work is carried out at multiple angles, the heating fan 30 is started, hot air is transmitted to the drying air head 17, drying work is carried out on the aluminum profile to be sprayed, drying work is carried out quickly, and working efficiency is improved;
step five: the coating waste material after the spraying falls into waste material receiving box 19, and waste material receiving box 19 collects, and after the spraying work was accomplished, promote receiving box handrail 20 and remove waste material receiving box 19, collect the transportation with the waste material through waste material receiving box 19, reduce the cleaning work.
The working principle is as follows: when in use, aluminum profile coatings with different colors are processed and then respectively guided into different upper color coating storage tanks 9 and lower color coating storage tanks 10 for storage, aluminum profile to be sprayed is hoisted through aluminum profile clamp hooks 21, the position of the aluminum profile clamp hooks 21 is adjusted according to different types of the aluminum profile, a threaded lead screw 25 is driven to rotate through an electric motor assembly 24, the distance between the two aluminum profile clamp hooks 21 is adjusted, a clamp connecting rotating plate 23 is driven to rotate through a servo motor 6 and a speed reducer 7, the clamp connecting rotating plate 23 drives the aluminum profile clamp hooks 21 and the aluminum profile to be sprayed to rotate, the angle is adjusted, the electric cylinder 14 between the two spraying device shells 1 is stretched and contracted, the distance between the two spraying device shells 1 is adjusted, a detection sensor module 16 is opened, the position and the temperature of the aluminum profile to be sprayed are detected, the electric motor assembly 24, the electric cylinder 14 and the servo motor 6 are adjusted by the singlechip to adjust different types of aluminum profiles to be sprayed, the optimal processing position is kept, the spraying effect is improved, the adjustment modes are various, the aluminum profiles to be sprayed of different types can be conveniently adapted, the working efficiency is effectively improved, the automatic regulation and control are realized, the working strength of workers is reduced, different electric pumps 29 are opened according to different color requirements, the electric pumps 29 guide coatings of different colors into the inner spraying plate 15, the coating sprayers 18 and the electromagnetic valves at corresponding positions are opened according to the position information of the aluminum profiles to be sprayed detected by the detection sensor module 16, the coating sprayers 18 spray the coatings on the outer surfaces of the aluminum profiles to be sprayed, the rotary clamp is connected with the rotating plate 23, the aluminum profiles to be sprayed are rotated, the spraying work is carried out at multiple angles, the heating fan 30 is opened, during hot-blast transmission to stoving wind head 17, treat the spraying aluminium alloy and carry out drying work, carry out drying work fast, improve work efficiency, the coating waste material after the spraying falls into waste material receiving box 19, and waste material receiving box 19 collects, and after spraying work was accomplished, promote receipts workbin handrail 20 and remove waste material receiving box 19, collect the transportation with the waste material through waste material receiving box 19, reduce the cleaning work.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. The utility model provides a color is spraying device for aluminium alloy, includes spraying device casing (1), its characterized in that: the spraying device is characterized in that two groups of spraying device shells (1) are arranged, two groups of connecting protection plates (4) are installed above the spraying device shells (1), two groups of connecting protection plates (4) are provided with an upper fixing box body (5), an aluminum profile clamp hook (21) is installed at the lower end of the upper fixing box body (5), a servo motor (6) is installed at the upper end of the upper fixing box body (5), an electric cylinder (14) is installed between the two groups of spraying device shells (1), an outer protection maintenance plate (8) is installed outside the spraying device shells (1), an upper color paint storage tank (9) and a lower color paint storage tank (10) are installed outside the outer protection maintenance plate (8), three groups of upper color paint storage tank (9) and lower color paint storage tank (10) are arranged, and electric pumps (29) are installed inside the upper color paint storage tank (9) and the lower color paint storage tank (10), spraying board (15) in the inboard of spraying device casing (1) is installed, interior spraying board (15) internally mounted has heating blower (30), just the surface mounting of interior spraying board (15) has detection sensor module (16), stoving wind head (17) and coating atomizer (18).
2. The spraying device for the color aluminum profile according to claim 1, characterized in that: two sets of lower backup pad (2) are all installed to the lower extreme of spraying device casing (1), device gyro wheel (3) are installed to the lower extreme of lower backup pad (2), rotate through the pivot between device gyro wheel (3) and lower backup pad (2) and be connected, just lower backup pad (2) pass through fixed screw with spraying device casing (1) and are connected.
3. The spraying device for the color aluminum profile according to claim 1, characterized in that: the lower extreme of connecting protection plate (4) extends to inside and spraying device casing (1) sliding connection of spraying device casing (1), the pneumatic cylinder is all installed to the inside both sides of spraying device casing (1), and the pneumatic cylinder respectively with spraying device casing (1) and the lower extreme fixed connection of connecting protection plate (4), the internally mounted of going up fixed box (5) has sharp sliding plate (28), two the upper end of connecting protection plate (4) all extends to the inside and sharp sliding plate (28) fixed connection of supreme fixed box (5), sharp sliding plate (28) pass through linear guide sliding connection with last fixed box (5).
4. The spraying device for the color aluminum profile according to claim 1, characterized in that: go up color paint and deposit jar (9) and lower color paint and deposit one side of jar (10) and all install coating honeycomb duct (12), just go up color paint and deposit jar (9) and lower color paint and deposit the upper end of jar (10) and all install coating feed liquor pipe (11), coating honeycomb duct (12) respectively with electric pump (29) and interior spraying board (15) sealing connection, the inside of interior spraying board (15) is provided with the water conservancy diversion passageway, coating atomizer (18) are provided with a plurality of, a plurality of coating atomizer (18) all with water conservancy diversion passageway sealing connection, just the internally mounted of coating atomizer (18) has the solenoid valve.
5. The spraying device for the color aluminum profile according to claim 1, characterized in that: electronic jar (14) are provided with two sets ofly, and are two sets of motor protection casing (13) are all installed to the one end of electronic jar (14), the internally mounted of motor protection casing (13) has electronic jar motor, and electronic jar motor is connected with electronic jar (14) transmission, detection sensor module (16) are including photoelectric distance measuring sensor, temperature sensor and laser detector, and are two sets of it remains the spraying aluminium alloy to be set up between spraying device casing (1).
6. The spraying device for the color aluminum profile according to claim 1, characterized in that: two sets of be provided with waste material between spraying device casing (1) and receive workbin (19), the gyro wheel is installed to the lower extreme of waste material receipts workbin (19), just receipts workbin handrail (20) are installed to the upper end of waste material receipts workbin (19).
7. The spraying device for the color aluminum profile according to claim 1, characterized in that: speed reducer (7) is installed to the lower extreme of servo motor (6), go up the inside middle anchor clamps of fixed box (5) and connect pivot (22), speed reducer (7) is connected pivot (22) transmission with anchor clamps and is connected, the lower extreme that pivot (22) was connected to anchor clamps extends to fixed box (5) outside and last fixed box (5) and rotates through the bearing and be connected, just anchor clamps connection revolving plate (23) are installed to the lower extreme that pivot (22) was connected to anchor clamps, electric motor subassembly (24) are all installed at the both ends of anchor clamps connection revolving plate (23), lead screw limiting plate (26) is installed to the top of electric motor subassembly (24), just screw lead screw (25) is installed to one side of electric motor subassembly (24), screw lead screw (25) pass aluminium alloy anchor clamps couple (21) and aluminium alloy anchor clamps couple (21) threaded connection, and the threaded screw rod (25) is rotatably connected with the screw rod limiting plate (26) through a bearing, and a sliding rod (27) penetrates through the inside of the aluminum profile clamp hook (21).
8. A spraying method of a spraying device for a color aluminum profile is realized based on any one of the spraying devices for the color aluminum profile in claims 1 to 7, and is characterized by comprising the following steps:
the method comprises the following steps: processing aluminum profile coatings with different colors, and then respectively guiding the processed aluminum profile coatings into different upper color coating storage tanks (9) and different lower color coating storage tanks (10) for storage;
step two: the method comprises the following steps that an aluminum profile to be sprayed is hoisted through an aluminum profile clamp hook (21), the position of the aluminum profile clamp hook (21) is adjusted according to different types of the aluminum profile, a threaded lead screw (25) is driven to rotate through an electric motor assembly (24), the distance between the two aluminum profile clamp hooks (21) is adjusted, a clamp connecting rotating plate (23) is driven to rotate through a servo motor (6) and a speed reducer (7), the clamp connecting rotating plate (23) drives the aluminum profile clamp hook (21) and the aluminum profile to be sprayed to rotate, and the angle is adjusted;
step three: opening a detection sensor module (16), detecting the position and the temperature of the aluminum profile to be sprayed, and adjusting an electric motor assembly (24), an electric cylinder (14) and a servo motor (6) through a single chip microcomputer to enable different types of aluminum profiles to be sprayed to be adjusted differently and keep the optimal processing position;
step four: according to different color requirements, different electric pumps (29) are started, the electric pumps (29) guide coatings with different colors into the inner spraying plate (15), position information of an aluminum profile to be sprayed is detected according to the detection sensor module (16), a coating sprayer (18) and an electromagnetic valve at corresponding positions are started, the coating sprayer (18) sprays the coatings on the outer surface of the aluminum profile to be sprayed, a rotary clamp is connected with a rotary plate (23), the aluminum profile to be sprayed is rotated, spraying work is carried out at multiple angles, a heating fan (30) is started, hot air is transmitted to a drying air head (17), and the aluminum profile to be sprayed is dried;
step five: the paint waste after spraying falls into waste material receiving box (19), and waste material receiving box (19) are collected, and after the spraying work is finished, material receiving box handrail (20) is pushed to move waste material receiving box (19).
CN202110955031.2A 2021-08-19 2021-08-19 Spraying device and method for colored aluminum profile Pending CN113600375A (en)

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