CN101224452A - Layout method of auto-spraying product line with many objects - Google Patents
Layout method of auto-spraying product line with many objects Download PDFInfo
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- CN101224452A CN101224452A CNA2007100781241A CN200710078124A CN101224452A CN 101224452 A CN101224452 A CN 101224452A CN A2007100781241 A CNA2007100781241 A CN A2007100781241A CN 200710078124 A CN200710078124 A CN 200710078124A CN 101224452 A CN101224452 A CN 101224452A
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Abstract
The invention relates to an installation arrangement and an operation method which have the advantages of high efficiency, energy saving, low cost, and spraying the object with a plurality of colors and at the same time automatically painting the production line. The invention aims at overcoming the installation arrangement defects of the existing equipment and resolving technical difficulties in production based on the defects of traditional painting equipment.
Description
Technical field
The present invention relates to mounting arrangements and methods of operating that a kind of high efficiency, energy-conservation, low cost can many simultaneously many colors of spraying object automatic spraying production lines.
Background technology
Existing conventional spray paint production line is divided into two big classes:
1, manually spraying
2, spraying automatically
Manually spraying
That is: be provided with the part district on backguy both sides, belt-type plane exactly, the spraying district, curing area and following part district, general input is lower, its workflow is through last district the spraying object to be positioned on the belt plane, because the moving handle on belt plane spraying object is transported to the spraying district, extracting the spraying object by spray station that is arranged on backguy both sides, belt plane and staff sprays, be positioned over again after spraying finishes on the belt plane and carry out baking-curing in the curing oven by a mobile spraying object is transported in belt plane again, taking off the spraying object by following part district after solidifying sprays with this endless form, this spraying method is subjected to respectively to spray workman's skilled operation degree easily, the spraying object occurs spraying inhomogeneous easily, easily cause aberration, long-pending oil, few oil, dirt pits, bad phenomenon such as oil wound, fraction defective is higher, and the spraying object of first spray station is across second, the 3rd above spray station, so that the time gap from curing oven is elongated increase, the probability that makes uncured spraying object be stained with excessive station dust rises, cause the bad increase of spraying object, strengthen product and reprocess input, so that some can not be reprocessed the spraying object and scrap, and strengthens spraying object cost and drops into.
Automatically spraying
Automatically spraying just is to use the chain-type conveyer belt, its integral spray flow process is to manually the spraying flow process is similar, general input is higher, different is in the spraying district adopts fixedly automatic spray gun or mechanical arm to finish spraying, but at same occluded air better purifying space, same curing oven, the same transmission end of the chain is provided with a spray station, and the spraying object is sprayed, thus and thus, spatially, in the curing oven, be not fully used, and same cycle period only can spray a kind of spraying object and a kind of color, change as need, change other spraying object and color and must stop line and change the spraying object, painting color and reset spray parameters.
Summary of the invention
The objective of the invention is to overcome above-mentioned shortcoming, and the acquisition advantage solves the technical barrier in producing, and promptly reasonable Arrangement is installed the facility and the preferential locus of spray-painting production line, improve the method for operating in producing, satisfy the spraying requirement of improving different spraying objects.
Purpose of the present invention is realized by the feature of claim 1
To this, the objective of the invention is to realize by such spraying equipment, that is: it comprise a shared occluded air better purifying space and in shared occluded air better purifying space and extend to be equipped with outside the space one or at double more than the spraying transmission line, chain in the described occluded air better purifying space is provided with the shared curing oven of a cover, be provided with part district and following part district at the described chain two ends that extend to outside the occluded air better purifying space, offer access door on the wall of the occluded air better purifying space before the part district described on each, be provided with the spraying district in described access door the place ahead that enters the occluded air better purifying space, this automatic spraying production line can be installed 3 or more spraying transmission lines simultaneously and at the shared curing oven of same enclosure space the spraying object sprayed as shown in Figure 1, baking-curing, this automatic spraying production line has 6 spray station as shown in Figure 1, and can be at one time, on each spray station a kind of spraying object and color are sprayed separately, this spray-painting production line can realize that just 6 kinds of spraying objects and color spray simultaneously, realize many sprayings simultaneously, improve integral spray speed, efficient, effectively utilize the device space, rationally use curing oven.
Thus, can produce following advantage: this automatic spraying production line adopts same occluded air better purifying space, same curing oven, at same occluded air better purifying space, 3 spraying transmission lines are installed in the same curing oven, its 3 spraying transmission lines can have 6 spray station, the operating position of its each spray station is all in zones of different, then be the operation on or all avoid on the space influencing each other, can realize the spraying automatically simultaneously of 6 kinds of different spraying objects and color, solved traditional single spraying, and 6 kinds of spraying object while baking-curings in same set of curing oven, the spraying object is multiplied in same curing oven, and the thermal source of required consumption is not doubled and redoubled, reduce cost, energy savings, the spraying object that this automatic spraying production line respectively sprays on the transmission line can require to be provided with transmission speed according to spraying separately, and satisfy and respectively to spray the time that object must baking-curing be detained in curing oven, more do not influence the spraying requirement of other spraying transmission line spraying object, realize respectively spraying the single flexible operating of object.
Dependent claims has comprised other implementation of the present invention
Description of drawings:
With reference to the accompanying drawings 1, be that example is described the present invention by preferred implementation
Fig. 1 is the whole implementation mode of this automatic spraying production line of signal:
A is the preferred implementation of A line among the embodiment among Fig. 1:
B is the preferred implementation of B line among the embodiment among Fig. 1:
C is the preferred implementation of C line among the embodiment among Fig. 1:
The specific embodiment:
1 shows a shared occluded air better purifying space 1, the chains 3 that described occluded air better purifying space 1 and extending to is equipped with outside the space in 3 spraying transmission line A, the described occluded air better purifying space 1 of B, C are provided with the shared curing oven 2 of a cover, to satisfy the baking-curing of spraying transmission line A, the last spraying of B, C object, below will describe in detail one by one the embodiment that sprays transmission line A, B, C respectively successively, promptly embodiment is:
On described spraying transmission line A, chain 3 is installed, on described chain 3, offer the rotatable pillar 4 that many fixedly spraying objects are installed, be provided with part district 5 at described chain 3 two ends that exceed occluded air better purifying space 1, last part district 6 and following part district 7, following part district 8, get the spraying object on this zone, to deposit, part district 5 on described, 6 dead ahead offers the access door 9 that enters the occluded air better purifying space, 10, enter observation during for production, automatic spray parameters is set, porch at described chain 3 and occluded air better purifying space 1 is equipped with air curtain device 11, air curtain device 12, to stop that isolating the outer dust of occluded air better purifying space enters, end on described chain 3 is equipped with driving motor and the speed regulator 13 that makes the chain running, it is characterized in that driving spraying object on the chain 3 along arrow 14 direction cycle operation, and by speed regulator separately to spraying transmission line A go up the spraying object spraying rate and required in curing oven the required holdup time of baking-curing, thereby do not influence spraying transmission line B, the spraying speed of service of spraying transmission line C, at the described access door 9 that enters the occluded air better purifying space, be provided with the spraying equipment 15 that spraying object on the chain 3 is sprayed automatically in 10,16, it is characterized in that remaining in the water curtain cabinet that airborne remaining coating keeps clean air by automatic spray gun combination that the spraying object is sprayed automatically and suction spraying process, at described spraying equipment 15,16 chain 3 belows are provided with and make rotatable pillar 4 make the driving motor and the speed regulator 17 of 360 degree rotations, 18, it is characterized in that making the spraying object on the chain 3 to do 360 degree rotations, carry out automatically spraying comprehensively to satisfy various spraying objects, as above spraying process it is characterized in that via as described on part district 5, put behind the spraying object spraying object carried along arrow 14 directions by chain 3 on 6 by spraying equipment 15,16 spray automatically, continuation along with chain 3 after spraying finishes moves, the spraying object that spraying is good is sent into baking-curing in the shared curing oven 2, behind curing oven 2 baking-curings again by following part district 7, get the spraying object for 8 times and finish the single cycle, distinguish 5 by last again, 6 reset sprays object, implements above-mentioned spraying process with this repetitive cycling.
In order to give prominence to the preferred implementation part: 51 is the constant hidden parts of this device structure among Fig. 1.
As described in above-mentioned spraying transmission line A, B, C, it is characterized in that at one time, same occluded air better purifying space, the automatic spraying production line of multiple spraying object of spraying and color is finished in circulation automatically in the same curing oven, and this automatic spraying production line can add the relevant auxiliary equipment of cutting out conventional spray paint equipment flexibly.
Claims (12)
1. efficient, energy-conservation a, low cost can spray the many colors of the object spray-painting production lines of spraying automatically simultaneously more, and it comprises: a shared occluded air better purifying space; The shared curing oven of one cover; Article one, or at double above chain; Described chain is provided with the rotatable pillar of many fixedly spraying objects; Be provided with part district and following part district at described every chain two ends; Part district front end offers the access door that enters enclosure space on described; The porch that enters enclosure space at described chain is provided with the air curtain device; Be provided with the spraying operation district at the described correspondence transmission end of the chain that the part district advances in the access door of enclosure space on each; Below the chain in described each spraying operation district, be provided with a tumbler and a speed regulator that makes the rotation of spraying object; Driving motor and the speed regulator that makes the chain operation arranged at described each chain one end; This automatic spraying production line can add the relevant auxiliary equipment of cutting out existing conventional spray paint equipment flexibly.
2. automatic spraying production line as claimed in claim 1 is characterized in that having a shared occluded air better purifying space, with guarantee in spraying is produced the spraying object not contaminated air and ambient influnence produce badly, guaranteed quality is raised the efficiency.
3. automatic spraying production line as claimed in claim 1 is characterized in that chain is provided with the shared curing oven of a cover in the shared occluded air better purifying space, so that the spraying object is carried out baking-curing.
4. automatic spraying production line as claimed in claim 1, it is characterized in that in the occluded air better purifying space and extend to the space be outside equipped with one or at double more than chain, carry the spraying object with circulation.
5. automatic spraying production line as claimed in claim 1 is characterized in that chain is provided with the rotatable pillar of many fixedly spraying objects, puts the spraying object.
6. automatic spraying production line as claimed in claim 1 is characterized in that being respectively arranged with at the chain two ends that exceed enclosure space part district and following part district, on put and under get the spraying object.
7. automatic spraying production line as claimed in claim 1, the place ahead that it is characterized in that part district on each offer and enter enclosure space and observe the access door of debugging spraying effect.
8. automatic spraying production line as claimed in claim 1 is characterized in that being provided with in the porch of chain and enclosure space and stops and separate the air curtain device that dust enters enclosure space.
9. automatic spraying production line as claimed in claim 1, it is characterized in that the end at each chain is provided with driving motor and the speed regulator that drives the chain operation, with the spraying speed of service that satisfies various spraying objects and need in curing oven, to solidify the spraying required holdup time of object.
10. automatic spraying production line as claimed in claim 1, it is characterized in that being provided with the spraying district, it is characterized in that remaining in the water curtain cabinet that airborne remaining coating keeps clean air by automatic spray gun combination that the spraying object is sprayed automatically and suction spraying process in the porch at chain and the preceding two ends of curing oven.
11. automatic spraying production line as claimed in claim 1, it is characterized in that lower end at the fixing spraying of spraying district chain object pillar, be provided with the driving motor and the speed regulator that make the rotation of spraying object, to satisfy the spraying face and the rotary spraying speed of various spraying object 360 degree.
12. automatic spraying production line as claimed in claim 1 is characterized in that this automatic spraying equipment can add the relevant auxiliary equipment of cutting out the conventional spray paint production line flexibly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100781241A CN101224452A (en) | 2007-01-16 | 2007-01-16 | Layout method of auto-spraying product line with many objects |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100781241A CN101224452A (en) | 2007-01-16 | 2007-01-16 | Layout method of auto-spraying product line with many objects |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101224452A true CN101224452A (en) | 2008-07-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100781241A Pending CN101224452A (en) | 2007-01-16 | 2007-01-16 | Layout method of auto-spraying product line with many objects |
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| Country | Link |
|---|---|
| CN (1) | CN101224452A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615010A (en) * | 2012-03-07 | 2012-08-01 | 东莞百进五金塑料有限公司 | Vacuum spraying production line for helmets and production method thereof |
| CN104588247A (en) * | 2015-01-22 | 2015-05-06 | 东莞市慧江平成机械有限公司 | Fully-automatic dust-free painting line of plastic component |
| CN109107813A (en) * | 2018-11-15 | 2019-01-01 | 上海烨恒木业机械有限公司 | A kind of integrated machine system based on spraying and roller coating |
| CN113352779A (en) * | 2021-06-16 | 2021-09-07 | 深圳市英捷特喷码设备有限公司 | Double-station code spraying device and code spraying method of code spraying machine |
-
2007
- 2007-01-16 CN CNA2007100781241A patent/CN101224452A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615010A (en) * | 2012-03-07 | 2012-08-01 | 东莞百进五金塑料有限公司 | Vacuum spraying production line for helmets and production method thereof |
| CN102615010B (en) * | 2012-03-07 | 2014-02-12 | 东莞百进五金塑料有限公司 | Vacuum spraying production line for helmets and production method thereof |
| CN104588247A (en) * | 2015-01-22 | 2015-05-06 | 东莞市慧江平成机械有限公司 | Fully-automatic dust-free painting line of plastic component |
| CN104588247B (en) * | 2015-01-22 | 2016-09-07 | 东莞市慧江平成机械有限公司 | Plastic parts Full-automatic dustless paint line |
| CN109107813A (en) * | 2018-11-15 | 2019-01-01 | 上海烨恒木业机械有限公司 | A kind of integrated machine system based on spraying and roller coating |
| CN113352779A (en) * | 2021-06-16 | 2021-09-07 | 深圳市英捷特喷码设备有限公司 | Double-station code spraying device and code spraying method of code spraying machine |
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Open date: 20080723 |