CN103707642A - Railway turnout rail part code spraying device and code spraying method - Google Patents
Railway turnout rail part code spraying device and code spraying method Download PDFInfo
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- CN103707642A CN103707642A CN201310601829.2A CN201310601829A CN103707642A CN 103707642 A CN103707642 A CN 103707642A CN 201310601829 A CN201310601829 A CN 201310601829A CN 103707642 A CN103707642 A CN 103707642A
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Abstract
The invention relates to a railway turnout rail part code spraying device and code spraying method, which are capable of automatically spraying codes on the rail surface and rail waist of a steel rail according to a PLC and are advantaged by clear sprayed codes, convenient identification, and long-time reservation. The device comprises a code spraying machine, the PLC, and a moving rack. Nozzles of the code spraying machine are fixed by a support. The support is mounted on a mobile slide seat. The mobile slide seat is slidably matched with a guide rail. The two ends of the mobile slide seat are connected with a synchronous belt, and the PLC controls a stepping motor to rotate to drive the mobile slide seat to move in a reciprocating manner through the synchronous belt. The guide rail is connected with the end part of a lifting bar. A screw thread hole in the lifting bar and a hand-operated screw rod are screwed and connected together to control the raising or lowering of the lifting bar. An industrial control computer and an electric appliance cabinet are located in the lower part of the moving rack. An operating console is located in the middle part of one side of the moving rack. The advantages are that firstly, railway turnout products are kept in a static state during the code spraying and marking process so that the working efficiency is increased; and secondly, the spraying information are clear, neat, and standard and can be maintained for a relatively long time.
Description
Technical field
The present invention relates to a kind ofly can either automatically to rail rail level and the web of the rail, carry out coding according to the instruction of PLC controller, there is again coding clear, convenient identification, long-time turnout rail part spray code spraying apparatus and the code spraying method retaining, belongs to railway track coding special purpose device and manufactures field.
Background technology
Existing rail part identification means still for artificial manual painting, pigment pen, chalk etc. scribble, scribble efficiency low, be coated with write information disunity standard, cannot guarantee correct clear identification, being coated with write information cannot retain for a long time, be unfavorable for rail process of producing product tracking of information, review.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design and a kind ofly can either automatically carry out coding to rail rail level and the web of the rail according to the instruction of PLC controller, there is again coding clear, convenient identification, long-time turnout rail part spray code spraying apparatus and the code spraying method retaining.
Design: in order to realize above-mentioned purpose of design.The application is in structural design, code spraying machine shower nozzle is fixed with support, be installed on moving sliding base, moving sliding base is fixed on guide rail, at slide two ends, be connected with synchronous belt, device is by the instruction of PLC control system, employing stepper motor is power source, motor output end is connected with belt, by motor, at the uniform velocity rotate and then drive synchronous belt to move back and forth, and then drive slide uniform motion, realize at the uniform velocity moving of shower nozzle, when starting, by sensor by electrical signal transfer to ink jet numbering machine, ink jet numbering machine receives after signal, start to carry out at the uniform velocity spray printing action.
1, shower nozzle and track switch product relative position regulate: the one, and utilize screw lead screw transmission pair to realize shower nozzle and track switch product distance adjustment, shower nozzle is fixed on to transmission screw by support, adjusting screw knob can realize the relative distance of shower nozzle and product; The 2nd, utilize the groove type design of head cartridge and adjusting bolt to realize shower nozzle and the adjusting of track switch product relative position, adjusting bolt can realize in groove and moving, and support is fixed after finding best spray printing position.The data that make spray printing more accurately spray printing on the rail head and the web of the rail of rail.
2, PLC controller and ink jet numbering machine main frame, the design and installation of industrial computer over all Integration, on a set of rack, reduce volume, reach and make full use of space, control operation easy requirement directly perceived.
Technical scheme 1: a kind of turnout rail part spray code spraying apparatus, comprise ink jet numbering machine, PLC controller and movable stand, code spraying machine shower nozzle is fixed with support, support is installed on moving sliding base, moving sliding base and guide rail are slidably matched, moving sliding base two ends are connected with synchronous belt and by PLC controller control step electric machine rotation and drive moving sliding base to move back and forth by stepper motor by synchronous belt, guide rail is connected with elevating lever end, in elevating lever, threaded bore and manual lead screw spin and control the liter of elevating lever or fall, industrial computer and Electric Appliance Cabinet are positioned at movable stand bottom, operating desk is positioned at movable stand one middle side part.
Technical scheme 2: a kind of code spraying method of turnout rail part spray code spraying apparatus, need to be when the rail level of rail and web of the rail coding, because two shower nozzles of ink jet numbering machine are connected with moving sliding base with horizontal stand by setting respectively, moving sliding base and guide rail are and are slidably matched, guide rail is connected with elevating lever end, now manual lead screw regulates elevating lever rise or fall, make and erect shower nozzle spout directly to rail rail level, horizontal shower nozzle spout is directly to the web of the rail, touch PLC and control control button, PLC controller sends instruction, stepper motor drives synchronous belt drive mechanism to rotate, being connected moving sliding base with synchronous belt drive mechanism drives the sliding guide rail of ink jet numbering machine limit to move simultaneously, PLC controller by coding instruction by sensor by electrical signal transfer to ink jet numbering machine, ink jet numbering machine receives after signal, start to carry out at the uniform velocity spray printing action.
The present invention compares with background technology, and the one, to realize and carrying out in the process of coding sign for track switch product, rail part product keeps inactive state, and the at the uniform velocity mobile object of rail part being carried out to spray printing information of code-spraying equipment shower nozzle, has greatly improved operating efficiency; The 2nd, the clear clean and tidy standard of institute's spray printing information, can retain the long period.
Accompanying drawing explanation
Fig. 1 is the sketch of turnout rail part spray code spraying apparatus transmission principle.
Fig. 2 is turnout rail part spray code spraying apparatus structural representation.
Fig. 3 is the plan structure schematic diagram of Fig. 2.
Fig. 4 is that in Fig. 1, nozzle position regulates schematic diagram.
The specific embodiment
Embodiment 1: with reference to accompanying drawing 1 to Fig. 4.A kind of turnout rail part spray code spraying apparatus, comprise ink jet numbering machine, PLC controller and movable stand, code spraying machine shower nozzle 1 use support 2 is fixing, support 2 is installed on moving sliding base 3, moving sliding base 3 is slidably matched with guide rail 4, moving sliding base 3 two ends are connected with synchronous belt and by synchronous belt, drive moving sliding base 3 to move back and forth by PLC controller control step electric machine rotation and by stepper motor, guide rail 4 is connected with elevating lever 5 ends, in elevating lever 5, threaded bore and manual lead screw 6 spin and control the liter of elevating lever 5 or fall, industrial computer and Electric Appliance Cabinet 7 are positioned at movable stand bottom, operating desk 8 is positioned at movable stand one middle side part.Code spraying machine shower nozzle 1 is two, and one is the ink jet numbering machine that spout vertically arranges down, and another is the horizontally disposed ink jet numbering machine of spout.The level board that the anterior back side of guide rail 4 is provided with in L shaped crash-proof bracket 41 and L shaped crash-proof bracket 41 is positioned at the below that is horizontally disposed with ink jet numbering machine.Elevating lever 5 front upper portion are provided with ink jet numbering machine China ink pipe holder 51.Erectting the ink jet numbering machine of setting and the shower nozzle of horizontally disposed ink jet numbering machine is separately fixed on the adjustable support of precision.Operating desk 8 is provided with display screen 81 and keyboard 82, and movable stand bottom is provided with universal wheel 9 and pin dish 10.Label 12 refers to line slide rail, and 13 refer to chain transmission synchronous regulation mechanism, the 14th, and control button, it forms different routinely various structures and forms.
Embodiment 2: on the basis of embodiment 1, a kind of code spraying method of turnout rail part spray code spraying apparatus, need to be when the rail level of rail 11 and web of the rail coding, because 1 two shower nozzles of ink jet numbering machine are connected with moving sliding base 3 with horizontal stand 2 by erectting respectively, moving sliding base 3 is and is slidably matched with guide rail 4, guide rail 4 is connected with elevating lever 5 ends, now manual lead screw 6 regulates 5 liters of elevating levers or falls, make and erect shower nozzle spout directly to rail rail level, horizontal shower nozzle spout is directly to the web of the rail, touch PLC and control control button, PLC controller sends instruction, stepper motor drives synchronous belt drive mechanism to rotate, being connected moving sliding base 3 with synchronous belt drive mechanism drives the sliding guide rail of ink jet numbering machine 4 limits to move simultaneously, PLC controller by coding instruction by sensor by electrical signal transfer to ink jet numbering machine, ink jet numbering machine receives after signal, start to carry out at the uniform velocity spray printing action.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than the restriction to mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention, all falls within the scope of protection of the present invention.
Claims (7)
1. a turnout rail part spray code spraying apparatus, comprise ink jet numbering machine, PLC controller and movable stand, it is characterized in that: code spraying machine shower nozzle (1) is fixing with support (2), support (2) is installed on moving sliding base (3), moving sliding base (3) is slidably matched with guide rail (4), moving sliding base (3) two ends are connected with synchronous belt and by synchronous belt, drive moving sliding base (3) to move back and forth by PLC controller control step electric machine rotation and by stepper motor, guide rail (4) is connected with elevating lever (5) end, in elevating lever (5), threaded bore and manual lead screw (6) spin and control the liter of elevating lever (5) or fall, industrial computer and Electric Appliance Cabinet (7) are positioned at movable stand bottom, operating desk (8) is positioned at movable stand one middle side part.
2. turnout rail part spray code spraying apparatus according to claim 1, is characterized in that: code spraying machine shower nozzle (1) is two, and one is the ink jet numbering machine that spout vertically arranges down, and another is the horizontally disposed ink jet numbering machine of spout.
3. turnout rail part spray code spraying apparatus according to claim 1, is characterized in that: the level board that the anterior back side of guide rail (4) is provided with in L shaped crash-proof bracket (41) and L shaped crash-proof bracket (41) is positioned at the below that is horizontally disposed with ink jet numbering machine.
4. turnout rail part spray code spraying apparatus according to claim 1, is characterized in that: elevating lever (5) front upper portion is provided with ink jet numbering machine China ink pipe holder (51).
5. turnout rail part spray code spraying apparatus according to claim 1, is characterized in that: erect the ink jet numbering machine of setting and the shower nozzle of horizontally disposed ink jet numbering machine and be separately fixed on the adjustable support of precision.
6. turnout rail part spray code spraying apparatus according to claim 1, is characterized in that: operating desk (8) is provided with display screen (81) and keyboard (82).
7. the code spraying method of a turnout rail part spray code spraying apparatus, it is characterized in that: need to be when the rail level of rail and web of the rail coding, because 1 two shower nozzles of ink jet numbering machine are connected with moving sliding base (3) with horizontal stand (2) by erectting respectively, moving sliding base (3) is and is slidably matched with guide rail (4), guide rail (4) is connected with elevating lever (5) end, now manual lead screw (6) regulates elevating lever (5) rise or fall, make and erect shower nozzle spout directly to rail rail level, horizontal shower nozzle spout is directly to the web of the rail, touch PLC and control control button, PLC controller sends instruction, stepper motor drives synchronous belt drive mechanism to rotate, being connected moving sliding base (3) with synchronous belt drive mechanism drives the sliding guide rail (4) of ink jet numbering machine limit to move simultaneously, PLC controller by coding instruction by sensor by electrical signal transfer to ink jet numbering machine, ink jet numbering machine receives after signal, start to carry out at the uniform velocity spray printing action.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310601829.2A CN103707642B (en) | 2013-11-25 | 2013-11-25 | Railway turnout rail part spray code spraying apparatus and code spraying method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310601829.2A CN103707642B (en) | 2013-11-25 | 2013-11-25 | Railway turnout rail part spray code spraying apparatus and code spraying method |
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| CN103707642A true CN103707642A (en) | 2014-04-09 |
| CN103707642B CN103707642B (en) | 2015-12-16 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106256554A (en) * | 2015-12-09 | 2016-12-28 | 耘创九州智能装备有限公司 | Track labeling robot |
| CN106256553A (en) * | 2015-09-24 | 2016-12-28 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN107199789A (en) * | 2016-03-18 | 2017-09-26 | 上海豫昶实业有限公司 | A kind of code spraying machine shower nozzle travel mechanism |
| CN109130492A (en) * | 2018-08-13 | 2019-01-04 | 东莞市翔实信息科技有限公司 | A kind of automatic code spraying and its application method |
| CN109624523A (en) * | 2019-01-28 | 2019-04-16 | 广州宁基智能系统有限公司 | A kind of plate code spraying system |
| CN110816096A (en) * | 2019-11-18 | 2020-02-21 | 珠海格力智能装备有限公司 | Jet printing processing method and jet printing processing equipment |
| CN112945262A (en) * | 2021-01-27 | 2021-06-11 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement trolley with engineering data detection function |
| CN112945263A (en) * | 2021-01-27 | 2021-06-11 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement trolley with code spraying function |
| CN114261207A (en) * | 2022-01-07 | 2022-04-01 | 北京博信德诚技术发展有限公司 | Ink jet numbering machine shower nozzle module and ink jet numbering machine |
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| JPH023309A (en) * | 1988-06-17 | 1990-01-08 | Sumitomo Metal Ind Ltd | Method and apparatus for printing on surface of steel material |
| CN2908155Y (en) * | 2006-04-10 | 2007-06-06 | 浙江大学 | Real-time hot steel billet number printing machine set based on PLC |
| CN201186536Y (en) * | 2008-04-11 | 2009-01-28 | 冯德富 | Plastic pipe and wire rod spray code apparatus |
| CN101386234A (en) * | 2008-10-23 | 2009-03-18 | 武汉钢铁(集团)公司 | Round code-spurting device in coil strip |
| CN201483900U (en) * | 2009-08-18 | 2010-05-26 | 深圳市奥科斯特自动化有限公司 | Locating mechanism and printer thereof |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106256553A (en) * | 2015-09-24 | 2016-12-28 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN106256553B (en) * | 2015-09-24 | 2018-05-08 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN106256554A (en) * | 2015-12-09 | 2016-12-28 | 耘创九州智能装备有限公司 | Track labeling robot |
| WO2017097146A1 (en) * | 2015-12-09 | 2017-06-15 | 耘创九州智能装备有限公司 | Rail marking robot |
| CN107199789A (en) * | 2016-03-18 | 2017-09-26 | 上海豫昶实业有限公司 | A kind of code spraying machine shower nozzle travel mechanism |
| CN109130492A (en) * | 2018-08-13 | 2019-01-04 | 东莞市翔实信息科技有限公司 | A kind of automatic code spraying and its application method |
| CN109624523A (en) * | 2019-01-28 | 2019-04-16 | 广州宁基智能系统有限公司 | A kind of plate code spraying system |
| CN110816096A (en) * | 2019-11-18 | 2020-02-21 | 珠海格力智能装备有限公司 | Jet printing processing method and jet printing processing equipment |
| CN112945262A (en) * | 2021-01-27 | 2021-06-11 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement trolley with engineering data detection function |
| CN112945263A (en) * | 2021-01-27 | 2021-06-11 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement trolley with code spraying function |
| CN112945263B (en) * | 2021-01-27 | 2023-07-25 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement dolly that possesses code spraying function |
| CN112945262B (en) * | 2021-01-27 | 2023-10-24 | 中国铁建电气化局集团有限公司 | Portable intelligent measurement dolly that possesses engineering data detection function |
| CN114261207A (en) * | 2022-01-07 | 2022-04-01 | 北京博信德诚技术发展有限公司 | Ink jet numbering machine shower nozzle module and ink jet numbering machine |
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| CN103707642B (en) | 2015-12-16 |
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