CN2892278Y - Whole digital controlled magnetic dregs water separator - Google Patents
Whole digital controlled magnetic dregs water separator Download PDFInfo
- Publication number
- CN2892278Y CN2892278Y CN 200620095733 CN200620095733U CN2892278Y CN 2892278 Y CN2892278 Y CN 2892278Y CN 200620095733 CN200620095733 CN 200620095733 CN 200620095733 U CN200620095733 U CN 200620095733U CN 2892278 Y CN2892278 Y CN 2892278Y
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- China
- Prior art keywords
- magnetic
- slag separator
- paper
- paper tape
- magnetic roller
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- Expired - Fee Related
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- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Filtration Of Liquid (AREA)
Abstract
The utility model is a total numerical control magnetic dregs and water segregator used for decontamination of coolant of grinders and other tools, which comprises a dregs and water separation actuator and a total numerical control box. The actuator consists of a main magnetic separation machine (2) and a paper tape filter (8), both of which are connected by a rubber connecting pipe (3). Inside the housing of the main magnetic separation machine, a magnetic roller (13) and its transmission mechanism (16) are equipped. Above the magnetic roller, a dregs shovel (17) is fixed; and below the magnetic roller, a dregs barrel is provided (20). The device is characterized in convenient maintenance and economization of paper and monitoring whether the motor is overloaded, change of coolant level and whether paper on the paper roll is used up as well as automatic alarm and interlocking in case of service failure.
Description
Technical field
The utility model relates to a kind of magnetic slag separator that is used for the digital control of grinding machine and the purification of other machine tool coolant.
Background technology
What at present, be used for that grinding machine and other machine tool coolant purify all is common magnetic slag separator.With the grinding machine magnetic slag separator of main equipment import,, cause pulp water to overflow abroad, often cause equipment breakdown, repair very effort because the electrical control logic can't change according to actual conditions.After stuck fault appears in the magnetic roller assembly structure of domestic patent 98232266.6, also face machinery and be difficult to the dismounting problem.In addition, this kind equipment belongs to the equipment of electromechanical integration, exercises need perfect electrical control and guarantee, a lot of in the past products adopt a kind of control logic of being made up of hardware, or the controller that adopts foreign language to show, therefore for Chinese operative employee, it is very inconvenient to operate.
Summary of the invention
Technical problem to be solved in the utility model is: provide a kind of magnetic slag separator that is used for the digital control of grinding machine and the purification of other machine tool coolant, to satisfy on-the-spot automatic control needs.
The utility model is that the technical scheme that problem adopted of the above-mentioned proposition of solution is: comprise executing agency and digital control cabinet that pulp water separates; Executing agency is made of Magnetic Isolation main frame and paper tape formula filter, and the two is communicated with by rubber linking tube.Magnetic roller and transmission mechanism thereof are housed in the housing of Magnetic Isolation main frame.The upper fixed of left magnetic roller has slag mud shovel dish, and the below is provided with cinder barrel.
The utlity model has following main advantage:
One. can be automatically according to the ruuning situation of lathe, the contaminated cooling liquid that flows out when starting this device to the machine tooling workpiece automatically filters, iron filings mud in the contaminated cooling liquid is separated with cooling fluid automatically with the emery wheel powder, and the cooling fluid after will purifying is re-circulated in the cooler bin and reuse.
They are two years old. and the digital control cabinet of band Chinese interface can be realized single action control respectively to Magnetic Isolation main frame and paper tape formula filter, and interlock is controlled and is provided with and detects liquid level signal by the time and carries out fully automatic operation control.Simultaneously for simplified structure with reduce cost, specially will be designed to the integral structure of separable dismounting, reduce drive sprocket thus by the transmission mechanism that magnetic roll drive motor M1 and reductor are formed; In addition, the housing of Magnetic Isolation main frame is provided with an open slot, can makes whole transmission mechanism install and take out like this, and be convenient to mechanical breakdown and safeguard along open slot.
They are three years old. and selected for use cost is low, reliability is high PLC Programmable Logic Controller as controller, from hardware, PLC is anti-interference stronger than common computer, and price is also lower; Say on the software that the programing function of PLC strengthens greatly now, and the PLC programming is simpler than common computer, general workman just can be competent at program maintenance work through simple training.
They are four years old. and mixed small display screen to PLC, write picture with Chinese character, imported technological parameter at any time to make things convenient for the workman, the workman can operate by simple training as long as be familiar with word.
This device has the advantages that to maintain easily and economize on paper, can monitor simultaneously motor whether the paper on overlond running, ECL variable condition and the paper bobbin whether use up, can report to the police automatically and chain control to operation troubles.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the structural representation of Magnetic Isolation main frame 2 among Fig. 1.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the vertical view of Fig. 2.
Fig. 5 has shown the structural representation of paper tape filter.
Fig. 6 is the block diagram of full digital automatic control system circuit of the present utility model.
The specific embodiment
Structure of the present utility model such as Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5 show: it comprises executing agency and digital control cabinet that pulp water separates; Executing agency is made of Magnetic Isolation main frame 2 and paper tape formula filter 8, and the two is communicated with by rubber linking tube 3, and promptly the delivery port of Magnetic Isolation main frame (a) is communicated with by rubber linking tube 3 with the water inlet (d among Fig. 5) of paper tape formula filter among Fig. 2.Magnetic roller 13 and transmission mechanism 16 thereof are housed in the housing of Magnetic Isolation main frame.The upper fixed of left magnetic roller has slag mud shovel dish 17, and the below is provided with cinder barrel 20, like this, is convenient to slag mud shovel dish the guiding of the magnetic slag mud on the magnetic roller is fallen in the cinder barrel.
The assembly 1 of above-mentioned transmission mechanism 16 integrated assemblings, it is made up of with corresponding gearing part and magnetic roller main shaft magnetic roll drive motor M1 and reductor, and motor directly is connected with reductor, and reductor directly is connected with magnetic roller main shaft.
The housing 15 of Magnetic Isolation main frame is provided with one for the open slot of installing and take out magnetic roller 13 and transmission mechanism 16 thereof.Magnetic roller 13 is movably connected by the housing of bearing block 12 with Magnetic Isolation main frame 2.The magnetic roller is made by permanent-magnet material, and the outside is surrounded by corrosion resistant plate, can work in a humid environment for a long time.Sequence number 18,19 goes out slag pan, pipeline adpting flange under being respectively.
As shown in Figure 5: paper tape formula filter 8 mainly is made of plate chain 5 and filtration paper tape 10, filters paper tape and is layered on plate chain top, and with the plate chain movement, through reductor deceleration rear drive, cooling fluid flows into liquid return trough 9 to the plate chain after paper tape filters by motor M 2.Assembly 7 is made up of motor M 2 and reductor, and motor directly is connected with reductor, and reductor directly is connected with magnetic roller main shaft.
See Fig. 6, digital control cabinet mainly is made up of electric control circuit and relevant detection device that display screen, PLC Programmable Logic Controller are formed.Display screen band Chinese control interface, operating personnel can require to be provided with parameter according to equipment, and control executing agency is by the technological requirement operation, and display screen can adopt Omron MPT002 product or other similar products.The PLC Programmable Logic Controller can adopt Omron CPM1A-40CDR-A or other similar products; executing agency's action that it separates by the programme-control pulp water; and provide alarm and protection to malfunction, that is to say that the PLC Controlled by Programmable Controller is adopted in the various logic control and the protection of lathe.
In the checkout gear, liquid level is detected by liquid level sense switch 4, and the paper roll size is detected by paper roll limit switch 6, and motor overload is detected by the electrothermal relay in the electronic box, and can with the chain work of the chain signal of lathe.
The utility model is to set the control parameter by Chinese display screen, executing agency is under the control of control instruction, can manually move and operation automatically, can be when moving automatically according to technological parameter of setting and main frame interlock, according to regularly moving, constantly the iron filings mud that contains the irony medium in the cooling fluid is separated by magnetic roller separator and the filter filtration with the liquid level signal control motor, the contaminant filter that contains in the cooling fluid is fallen, reach the purpose that pulp water separates fully.
The brief description course of work of the present utility model once.
During 2 work of Magnetic Isolation main frame, the motor via reducer deceleration drags magnetic roller 13 and at the uniform velocity rotates, the cooling fluid that has grindstone dust from the water inlet b of material bin 14 input, in the process of the delivery port that flows to the Magnetic Isolation main frame by the liquid return trough under the magnetic roller 9, the magnetic roller 13 that irony slag mud in the cooling fluid is rotated sucts to be taken away, by slag mud shovel dish 17 with the irony slag mud on the magnetic roller
Shovel falls, and falls in the cinder barrel 20 by following slag mud pan guiding slag mud.C is the outlet of magnetic slag mud among Fig. 3.
During 8 work of paper tape formula filter, filter paper tape 10 by the cooling fluid process of Magnetic Isolation main frame 2 inputs and refilter one time, the fine slag mud that is not separated by magnetic separator is filtered out, clean cooling fluid reenters liquid return trough 9.Filter paper tape 10 and dragged by plate chain 5, when not stopped up by slag mud in the filter paper hole, the ECL in the filter can not raise, and the plate chain can be out of service; When if the filter paper hole is stopped up by slag mud, ECL in the filter can raise, at this moment, liquid level sense switch 4 sends signal, and the PLC Programmable Logic Controller can be controlled motor M 2 operations, and the filter paper that makes the plate chain will stop up the hole is taken away, allow new filter paper that the cooling fluid of being detained is entered liquid return trough, the liquid level sense switch resets, and stops to send signal simultaneously, and it is out of service that the PLC Programmable Logic Controller is then controlled motor M 2.
If the paper roll on the paper roll supporting mechanism 11 is about to use up, paper roll limit switch 6 can send signal, and the PLC Programmable Logic Controller then can be controlled warning device and report to the police, and on display screen the display alarm content, the notifying operation personnel more renew paper roll.After new paper roll was changed, the paper roll limit switch resetted, and stops to send signal, and it is normal that system is recovered.
Claims (7)
1. magnetic slag separator is characterized in that a kind of magnetic slag separator of digital control, and it comprises executing agency and digital control cabinet that pulp water separates; Executing agency is made of Magnetic Isolation main frame (2) and paper tape formula filter (8), and the two is communicated with by rubber linking tube (3); Magnetic roller (13) and transmission mechanism (16) thereof are housed in the housing of Magnetic Isolation main frame; The upper fixed of left magnetic roller has slag mud shovel dish (17), and the below is provided with cinder barrel (20).
2. magnetic slag separator according to claim 1, it is characterized in that: the assembly of the integrated assembling of transmission mechanism (16), it is made up of with corresponding gearing part and magnetic roller main shaft magnetic roll drive motor M1 and reductor, motor directly is connected with reductor, and reductor directly is connected with magnetic roller main shaft.
3. magnetic slag separator according to claim 1 is characterized in that: the housing of Magnetic Isolation main frame (2) is provided with one for the open slot of installing and take out magnetic roller (13) and transmission mechanism (16) thereof.
4. magnetic slag separator according to claim 1, it is characterized in that: paper tape formula filter (8) mainly is made of plate chain (5) and filtration paper tape (10), filter paper tape and be layered on plate chain top, with the plate chain movement, through reductor (7) deceleration rear drive, filter the back through paper tape and flow into liquid return trough (9) by cooling fluid by motor M 2 for the plate chain.
5. magnetic slag separator according to claim 1 is characterized in that: digital control cabinet mainly is made up of electric control circuit and relevant detection device that display screen, PLC Programmable Logic Controller are formed, and display screen is Chinese control interface.
6. magnetic slag separator according to claim 5 is characterized in that: the PLC Programmable Logic Controller moves by the executing agency that the programme-control pulp water separates, and provides alarm and protection to malfunction.
7. magnetic slag separator according to claim 5, it is characterized in that: in the checkout gear, liquid level is detected by liquid level sense switch (4), and the paper roll size is detected by paper roll limit switch (6), motor overload is detected by the electrothermal relay in the electronic box, and can with the chain work of the chain signal of lathe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620095733 CN2892278Y (en) | 2006-03-21 | 2006-03-21 | Whole digital controlled magnetic dregs water separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620095733 CN2892278Y (en) | 2006-03-21 | 2006-03-21 | Whole digital controlled magnetic dregs water separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2892278Y true CN2892278Y (en) | 2007-04-25 |
Family
ID=38060444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620095733 Expired - Fee Related CN2892278Y (en) | 2006-03-21 | 2006-03-21 | Whole digital controlled magnetic dregs water separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2892278Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056026A (en) * | 2012-11-29 | 2013-04-24 | 大连凯泓科技有限公司 | Cooling liquid demagnetizing and purifying device for grinding |
| CN103845959A (en) * | 2012-11-30 | 2014-06-11 | 北汽福田汽车股份有限公司 | Paper-tape filter paper cleaning equipment and method |
| CN104888957A (en) * | 2015-04-14 | 2015-09-09 | 台州市路桥飞亚鸿丰机械有限公司 | Paper tape-type separator |
| CN108115469A (en) * | 2017-11-27 | 2018-06-05 | 江阴市永兴机械制造有限公司 | A kind of method for grinding of roll grinder |
-
2006
- 2006-03-21 CN CN 200620095733 patent/CN2892278Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056026A (en) * | 2012-11-29 | 2013-04-24 | 大连凯泓科技有限公司 | Cooling liquid demagnetizing and purifying device for grinding |
| CN103845959A (en) * | 2012-11-30 | 2014-06-11 | 北汽福田汽车股份有限公司 | Paper-tape filter paper cleaning equipment and method |
| CN103845959B (en) * | 2012-11-30 | 2015-10-28 | 北汽福田汽车股份有限公司 | Paper tape filter paper cleaning equipment and method |
| CN104888957A (en) * | 2015-04-14 | 2015-09-09 | 台州市路桥飞亚鸿丰机械有限公司 | Paper tape-type separator |
| CN104888957B (en) * | 2015-04-14 | 2017-07-18 | 台州市路桥飞亚鸿丰机械有限公司 | Paper tape type separator |
| CN108115469A (en) * | 2017-11-27 | 2018-06-05 | 江阴市永兴机械制造有限公司 | A kind of method for grinding of roll grinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070425 Termination date: 20120321 |