CN103845959B - Paper tape filter paper cleaning equipment and method - Google Patents
Paper tape filter paper cleaning equipment and method Download PDFInfo
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- CN103845959B CN103845959B CN201210506032.XA CN201210506032A CN103845959B CN 103845959 B CN103845959 B CN 103845959B CN 201210506032 A CN201210506032 A CN 201210506032A CN 103845959 B CN103845959 B CN 103845959B
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Abstract
The present invention relates to vehicle paintwork technical field, particularly relate to a kind of paper tape filter paper cleaning equipment and method.This equipment comprises hydrops case, drive spindle and idler spindle is provided with in described hydrops case, initiatively reel is set with outside described drive spindle, driven reel is set with outside described idler spindle, between described drive spindle and idler spindle, be provided with turning cylinder, the first fixed axis and the second fixed axis, paper tape is wound in initiatively reel from driven reel through turning cylinder, the first fixed axis and the second fixed axis.Fast and effeciently can carry out slagging-off to filter paper by this equipment and method to clean, operator conveniently can carry out clean crimp operation to paper tape filter paper, and simple to operate, time saving and energy saving, drastically increases efficiency.
Description
Technical field
The present invention relates to vehicle paintwork technical field, particularly relate to a kind of paper tape filter paper cleaning equipment and method.
Background technology
Current ability cathode electrophoresis is the coating process that body of a motor car manufacture generally adopts, and is the Main Means improving vehicle body service life (corrosion resistance).In this process, phosphatization, usually used as one critical process in pre-treatment, by coordinating of phosphating coat and electrodeposited paint film, can greatly improve electrodeposited paint film corrosion resistance.
(1) phosphating reaction mechanism
1, acid etching reaction
First reaction that metal surface and Phosphating Solution occur is reacted by the acid etching that some metal gets off from surface dissolution.The acid etching speed of different Phosphating Solutions to steel is about 1g/m2-3g/m2; When making phosphorization of thick film, acid etching reaction speed also requires much higher.Acid etching reaction is very important to formation film, because it not only can purify metal surface, but also can improve the attached outstanding power of paint film.When acid etching reaction occurs, due to the dissolving of metal surface, so be consumed near the free acid in the Phosphating Solution on surface, metal ion enters Phosphating Solution, and the metal ion type of dissolving in is relevant with handled base material.The hydrogen generated when oxidation accelerator can reduce acid etching reaction is added in Phosphating Solution:
Steel surface: Fe+2H+1+2Ox → Fe+2+2HOx
Surface of galvanized steel: Zn+2H+1+2Ox → Zn+2+2HOx
Aluminium surface: Al+3H+1+3Ox → Al+3+3HOx
2, phosphating reaction
Second reaction occurred in Phosphating Solution is phosphatization.Because the reduction of the free acidity on the interface of metal and solution, PH raise, metal cation just no longer exists with soluble ion form, after the phosphate reaction in they and solution with the form precipitated crystal of trbasic zinc phosphate in metal surface.
According to different processes, this crystal can have different the Nomenclature Composition and Structure of Complexes:
3Zn+2+2H2PO4-1+4H2O→Zn3(PO4)24H2O
2Zn+2+Fe+2+2H2PO4-1+4H2O→Zn2Fe(PO4)24H2O
2Mn+2+Zn+2+2H2PO4-1+4H2O→Mn2Zn(PO4)24H2O
2Zn+2+Mn+2+2H2PO4-1+4H2O→Zn2Mn(PO4)24H2O
3, slagging reaction
The metal ion (Fe+2) be dissolved down in acid etching reaction is slagging precipitation by promoter (such as sulphite/sulfate, chlorate, the peroxide) oxidation in Phosphating Solution, and the Zn+2 in phosphating reaction incites somebody to action not slagging.Al3+ ion can use fluoride and form fluorine aluminium chromium complex, and this chromium complex can with kryolith(ice crystal) form precipitation:
Fe+2H+1+2Ox→Fe+2+2HOx
Fe+2+H2PO4-1 → FePO4 (slag)+2H+
Al+3+6F-→AlF6-3
AlF6-3+3Na+ → Na3AlF6 (slag)
(2) phosphorizing residue removal technique
If too much phosphatization slag is removed not in time from tank liquor, not only can pollute Phosphating Solution, shorten its service life, also can be attached to surface of the work affects phosphorization film quality and final coating quality simultaneously; For spraying system, phosphatization slag too much easily causes the blocking of nozzle, pipeline, reduce the heat transfer efficiency of heat-exchange system, whole production line is caused normally to run, therefore must take feasible way that the phosphatization slag content in tank liquor is controlled within the specific limits, various phosphorizing residue removal system is arisen at the historic moment thus.
The slag removing system applied in current actual production comprises: sloping plate deposition groove filtration system, full dose filter-type slag removing system, and applying more slag remover in addition has the equipment such as paper tape filter, plate and frame filter press and FK phosphatization filter press.
The paper tape filter paper specification that phosphorizing residue removal machine uses is: the series such as 650mm × 25m, 650mm × 50m, and after non-woven fabrics transmits automatically, pressure filtration, ventilation take off liquid, filter residue is discharged automatically from machine, and non-woven fabrics twists on spool in machine.Under normal circumstances, confidential the asking of phosphorizing residue removal operates in process of production continuously, very large to the consumption of filter paper, and complicated operation, and cost is high, and operating efficiency is low.
Therefore, for above deficiency, the invention provides a kind of paper tape filter paper cleaning equipment and method.
Summary of the invention
(1) technical problem that will solve
The object of the invention is to solve existing phosphorizing residue removal machine very large to the consumption of filter paper, and can not reuse paper tape, the curling work after filter paper cleans does not have equipment to assist, and not easy to operate, waste time and energy, cost is high, the problem that operating efficiency is low.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of paper tape filter paper cleaning equipment, this equipment comprises hydrops case, drive spindle and idler spindle is provided with in described hydrops case, initiatively reel is set with outside described drive spindle, be set with driven reel outside described idler spindle, be provided with turning cylinder, the first fixed axis and the second fixed axis between described drive spindle and idler spindle, paper tape is wound in initiatively reel from driven reel through turning cylinder, the first fixed axis and the second fixed axis.
Wherein, described hydrops case is provided with the first guide rail, the second guide rail and the 3rd guide rail, described first guide supporting drive spindle, and the quantity of described second guide rail is three, support rotating axle, the first fixed axis and the second fixed axis respectively, described 3rd guide supporting idler spindle.
Wherein, described first guide rail, the second guide rail and the 3rd guide rail are positioned at the inwall of described hydrops case.
Wherein, in described hydrops case, be provided with support, described support is for supporting described drive spindle, idler spindle, turning cylinder, the first fixed axis and the second fixed axis.
Wherein, described first fixed axis is provided with scraping blade, and described second fixed axis is provided with hairbrush.
Wherein, the outer wall of described hydrops case is also provided with plectrum, described plectrum is for regulating position and the angle of drive spindle and idler spindle.
Wherein, the two ends of described active reel and driven reel are equipped with baffle plate, for preventing paper tape wrinkling in curling process.
Wherein, described active reel is fixedly connected with drive spindle by shell fragment; One end of described drive spindle is connected with rocking handle.
Present invention also offers a kind of method that paper tape filter paper is clean, it comprises the steps:
S1, filter paper to be through on driven reel, and to carry out correspondence and fix, filter paper end is paved, passes through turning cylinder from below, pass through the first fixed axis and the second fixed axis from top again, be wrapped in initiatively on reel;
The position of S2, adjustment drive spindle, idler spindle, turning cylinder, the first fixed axis and the second fixed axis, makes paper tape tensioning, and adjusts the position of the first fixed axis and the second fixed axis;
S3, water and cleaning agent are housed in catch box, rotate drive spindle, filter paper is cleaned.
Wherein, after described step S3, also step S4 is comprised:
Active reel and driven reel are changed over, repeats the operation of S1-S3 step.
(3) beneficial effect
Technique scheme tool of the present invention has the following advantages: be wound in initiatively reel from driven reel through turning cylinder, the first fixed axis and the second fixed axis by paper tape, fast and effeciently can carry out slagging-off to filter paper like this to clean, operator conveniently can carry out clean crimp operation to paper tape filter paper, and it is simple to operate, time saving and energy saving, drastically increase efficiency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention one paper tape filter paper cleaning equipment;
Fig. 2 is the partial schematic diagram of the embodiment of the present invention one paper tape filter paper cleaning equipment;
Fig. 3 is the flow chart of the embodiment of the present invention two paper tape filter paper clean method;
Fig. 4 is the flow chart of the embodiment of the present invention three paper tape filter paper clean method.
In figure: 1: base; 2: hydrops case; 3: drive spindle; 4: initiatively reel; 5: baffle plate; 6: plectrum; 7: bolt; 8: turning cylinder; 9: the first fixed axis; 10: the second fixed axis; 11: rocking handle; 12: idler spindle; 13: driven reel; 14: waste pipe; 15: waste discharge mouth; 16: shell fragment; 21: the first guide rails; 22: the second guide rails; 23: the three guide rails.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
In describing the invention, it should be noted that, term " centre ", " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end ", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Embodiment one
As depicted in figs. 1 and 2, the paper tape filter paper cleaning equipment that the embodiment of the present invention provides, this equipment comprises hydrops case 2 and base 1, described hydrops case 2 is installed on base 1, drive spindle 3 and idler spindle 12 is provided with in described hydrops case 2, initiatively reel 4 is set with outside described drive spindle 3, driven reel 13 is set with outside described idler spindle 12, turning cylinder 8 is provided with between described drive spindle 3 and idler spindle 12, first fixed axis 9 and the second fixed axis 10, paper tape from driven reel 13 through turning cylinder 8, first fixed axis 9 and the second fixed axis 10 are wound in initiatively reel 4.
Like this by paper tape is wound in initiatively reel 4 from driven reel 13 through turning cylinder 8, first fixed axis 9 and the second fixed axis 10, fast and effeciently can carry out slagging-off to filter paper like this to clean, operator conveniently can carry out clean crimp operation to paper tape filter paper
The outer wall of described hydrops case 2 is also provided with plectrum 6, and described plectrum 6, for regulating position and the angle of drive spindle 3 and idler spindle 12, after the position of adjusting drive spindle 3 and idler spindle 12 and angle, is fixed by bolt 7 by described plectrum 6.Described bolt 7 also can be that screw etc. is for fastening part.
Described hydrops case 2 is provided with the first guide rail 21, second guide rail 22 and the 3rd guide rail 23, described first guide rail 21 supports drive spindle 3, the quantity of described second guide rail 22 is three, support rotating axle 8, first fixed axis 9 and the second fixed axis 10 respectively, described 3rd guide rail 23 supports idler spindle 12.Described first guide rail 21, second guide rail 22 and the 3rd guide rail 23 are positioned at the inwall of described hydrops case 2.Also support can be provided with in described hydrops case 2, described support is for supporting described drive spindle 3, idler spindle 12, turning cylinder 8, first fixed axis 9 and the second fixed axis 10, effectively can reduce the height of hydrops case 2 like this, prevent liquid from flowing out from the guide rail of hydrops case 2.
Fixed axis is also provided with the cleaning attachment such as scraping blade and hairbrush, and this cleaning attachment can be other any one forms that those skilled in the art can be known, preferably, described first fixed axis 9 is provided with scraping blade, described second fixed axis 10 is provided with hairbrush.More effectively can carry out slagging-off to filter paper by cleaning attachments such as described scraping blade and hairbrush to clean, i.e. larger remarkable of cleaning effect.
Baffle plate 5 is equipped with, for preventing paper tape wrinkling in curling process at the two ends of described active reel 4 and driven reel 13.Described active reel 4 is fixedly connected with drive spindle 3 by shell fragment 16, can pull down shell fragment 16 easily like this, makes initiatively reel 4 and drive spindle 3 realize installation and removal fast; One end of described drive spindle 3 is connected with rocking handle 11, facilitates operator and carries out manual operations.Drive spindle 3 and active reel 4 just can be driven to rotate by rotation crank 11 like this.
The hydrops case 2 of this paper tape filter paper cleaning equipment is also provided with waste pipe 14 and waste discharge mouth 15, water used in hydrops case 2 and cleaning agent can be discharged by waste discharge mouth 15 and waste pipe 14.
Embodiment two
As shown in Figure 3, the method that a kind of paper tape filter paper provided by the invention is clean, it comprises the steps:
S1, filter paper to be through on driven reel, and to carry out correspondence and fix, filter paper end is paved, passes through turning cylinder from below, pass through the first fixed axis and the second fixed axis from top again, be wrapped in initiatively on reel;
The position of S2, adjustment drive spindle, idler spindle, turning cylinder, the first fixed axis and the second fixed axis, makes paper tape tensioning, and adjusts the position of the first fixed axis and the second fixed axis;
S3, water and cleaning agent are housed in catch box, rotate drive spindle, filter paper is cleaned.
Embodiment three
As shown in Figure 4, the method that a kind of paper tape filter paper that the present invention also provides is clean, it comprises the steps:
S1, filter paper to be through on driven reel, and to carry out correspondence and fix, filter paper end is paved, passes through turning cylinder from below, pass through the first fixed axis and the second fixed axis from top again, be wrapped in initiatively on reel;
The position of S2, adjustment drive spindle, idler spindle, turning cylinder, the first fixed axis and the second fixed axis, makes paper tape tensioning, and adjusts the position of the first fixed axis and the second fixed axis;
S3, water and cleaning agent are housed in catch box, rotate drive spindle, filter paper is cleaned.
S4, active reel and driven reel to be changed over, repeat the operation of S1-S3 step.
In sum, initiatively reel is wound in from driven reel through turning cylinder, the first fixed axis and the second fixed axis by paper tape, fast and effeciently can carry out slagging-off to filter paper like this to clean, operator conveniently can carry out clean crimp operation to paper tape filter paper, and it is simple to operate, time saving and energy saving, drastically increase efficiency.
The above is only several preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (9)
1. a paper tape filter paper cleaning equipment, it is characterized in that: comprise hydrops case (2), drive spindle (3) and idler spindle (12) is provided with in described hydrops case (2), initiatively reel (4) is set with outside described drive spindle (3), driven reel (13) is set with outside described idler spindle (12), turning cylinder (8) is provided with between described drive spindle (3) and idler spindle (12), first fixed axis (9) and the second fixed axis (10), paper tape from driven reel (13) through turning cylinder (8), first fixed axis (9) and the second fixed axis (10) are wound in initiatively reel (4),
Wherein, described hydrops case (2) is provided with the first guide rail (21), the second guide rail (22) and the 3rd guide rail (23), described first guide rail (21) supports drive spindle (3), the quantity of described second guide rail (22) is three, support rotating axle (8), the first fixed axis (9) and the second fixed axis (10) respectively, described 3rd guide rail (23) supports idler spindle (12).
2. paper tape filter paper cleaning equipment according to claim 1, is characterized in that: described first guide rail (21), the second guide rail (22) and the 3rd guide rail (23) are positioned at the inwall of described hydrops case (2).
3. paper tape filter paper cleaning equipment according to claim 1, it is characterized in that: in described hydrops case (2), be provided with support, described support is for supporting described drive spindle (3), idler spindle (12), turning cylinder (8), the first fixed axis (9) and the second fixed axis (10).
4. the paper tape filter paper cleaning equipment according to any one of claim 1-3, is characterized in that: described first fixed axis (9) is provided with scraping blade, and described second fixed axis (10) is provided with hairbrush.
5. paper tape filter paper cleaning equipment according to claim 1, it is characterized in that: on the outer wall of described hydrops case (2), be also provided with plectrum (6), described plectrum (6) is for regulating position and the angle of drive spindle (3) and idler spindle (12).
6. paper tape filter paper cleaning equipment according to claim 1, is characterized in that: the two ends of described active reel (4) and driven reel (13) are equipped with baffle plate (5), for preventing paper tape wrinkling in curling process.
7. paper tape filter paper cleaning equipment according to claim 1, is characterized in that: described active reel (4) is fixedly connected with drive spindle (3) by shell fragment (16); One end of described drive spindle (3) is connected with rocking handle (11).
8. the paper tape filter paper cleaning equipment according to any one of claim 1-7 carries out the clean method of paper tape filter paper, it is characterized in that: comprise the steps:
S1, filter paper is through on driven reel (13), and carry out correspondence fix, filter paper end is paved, pass through turning cylinder (8) from below, pass through the first fixed axis (9) and the second fixed axis (10) from top again, be wrapped in active reel (4);
The position of S2, adjustment drive spindle (3), idler spindle (12), turning cylinder (8), the first fixed axis (9) and the second fixed axis (10), make paper tape tensioning, and adjust the position of the first fixed axis (9) and the second fixed axis (10);
S3, in catch box (2), water and cleaning agent are housed, rotate drive spindle (3), filter paper is cleaned.
9. paper tape filter paper clean method according to claim 8, is characterized in that: also comprise step S4 after described step S3:
Initiatively reel (4) and driven reel (13) will change over, repeat the operation of S1-S3 step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210506032.XA CN103845959B (en) | 2012-11-30 | 2012-11-30 | Paper tape filter paper cleaning equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210506032.XA CN103845959B (en) | 2012-11-30 | 2012-11-30 | Paper tape filter paper cleaning equipment and method |
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| Publication Number | Publication Date |
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| CN103845959A CN103845959A (en) | 2014-06-11 |
| CN103845959B true CN103845959B (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210506032.XA Active CN103845959B (en) | 2012-11-30 | 2012-11-30 | Paper tape filter paper cleaning equipment and method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458035A (en) * | 2015-12-11 | 2016-04-06 | 无锡联创薄板有限公司 | Steel-belt thin plate winding device with cleaning device |
| CN106493147B (en) * | 2016-09-29 | 2019-12-13 | 上海工程技术大学 | device for recovering fine scraps on paper tape |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5997129A (en) * | 1994-10-21 | 1999-12-07 | Seiko Epson Corporation | Ink-jet printer for printing across an entire surface of a recording medium |
| CN2892278Y (en) * | 2006-03-21 | 2007-04-25 | 武汉宝德机电有限责任公司 | Whole digital controlled magnetic dregs water separator |
| CN201342277Y (en) * | 2008-12-30 | 2009-11-11 | 烟台开发区博森科技发展有限公司 | Vertical paper-tape filtering device |
| CN201415079Y (en) * | 2009-03-18 | 2010-03-03 | 沈阳机床股份有限公司钣焊分公司 | Float chamber rubber tile type paper tape filtering machine |
| CN101954211A (en) * | 2010-10-19 | 2011-01-26 | 无锡华能表面处理有限公司 | Automatic belt filter |
-
2012
- 2012-11-30 CN CN201210506032.XA patent/CN103845959B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5997129A (en) * | 1994-10-21 | 1999-12-07 | Seiko Epson Corporation | Ink-jet printer for printing across an entire surface of a recording medium |
| CN2892278Y (en) * | 2006-03-21 | 2007-04-25 | 武汉宝德机电有限责任公司 | Whole digital controlled magnetic dregs water separator |
| CN201342277Y (en) * | 2008-12-30 | 2009-11-11 | 烟台开发区博森科技发展有限公司 | Vertical paper-tape filtering device |
| CN201415079Y (en) * | 2009-03-18 | 2010-03-03 | 沈阳机床股份有限公司钣焊分公司 | Float chamber rubber tile type paper tape filtering machine |
| CN101954211A (en) * | 2010-10-19 | 2011-01-26 | 无锡华能表面处理有限公司 | Automatic belt filter |
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