CN201492997U - High-pressure automatic back washing filter device of emulsified liquid - Google Patents

High-pressure automatic back washing filter device of emulsified liquid Download PDF

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Publication number
CN201492997U
CN201492997U CN2009202327667U CN200920232766U CN201492997U CN 201492997 U CN201492997 U CN 201492997U CN 2009202327667 U CN2009202327667 U CN 2009202327667U CN 200920232766 U CN200920232766 U CN 200920232766U CN 201492997 U CN201492997 U CN 201492997U
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China
Prior art keywords
filtering
filtering bodies
bodies
automatic back
filter
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Expired - Lifetime
Application number
CN2009202327667U
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Chinese (zh)
Inventor
张宏才
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Wuxi Chuangheng Machinery Co Ltd
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Wuxi Chuangheng Machinery Co Ltd
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Priority to CN2009202327667U priority Critical patent/CN201492997U/en
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Abstract

The utility model relates to a high-pressure automatic back washing filter device of emulsified liquid, comprising at least one filtering unit which comprises a filter. The high-pressure automatic back washing filter device of the emulsified liquid is characterized in that the filter is in a flat square integral structure; the front part of the filter is provided with a two-way liquid inlet hole, a two-way liquid outlet hole and a two-way back washing pollution discharge hole which are horizontally distributed; and the rear part of the filter is provided with at least three filtering holes which are longitudinally distributed. The utility model has the advantages of good rigidity without leakage, high high-pressure bearing capacity and safety, convenient filter core disassembly and assembly, compact structure, and the like.

Description

Emulsion high-pressure automatic back-flushing filtering device
Technical field
That the utility model relates under a kind of coal mine is special-purpose, be installed in the filter on the emulsion conveyance conduit between emulsion power pack and the hydraulic support, relates in particular to a kind of emulsion high-pressure automatic back-flushing filtering device.
Background technology
Along with the progress of science and technology with to the consideration of life safety, the automaticity of coal mine equipment constantly promotes, and the cleannes of emulsion is required more and more higher, and the emulsion filter plays the certain guarantee effect to the cleannes of emulsion.The emulsion filter station that uses is main at present regularly realizes work such as backwash, inspection, maintenance by the artificial back of shutting down; emulsion power pack can not be turned round continuously; produce and pause; operating efficiency is low; and there are not pressure reduction overload-alarm and protection; as backwash in time, cleaning or renew cartridge more, will occur that resistance increases, filter core breaks, device damage, influences Safety of Coal Mine Production.Therefore, utilize electromechanical integration and computer technology to realize that the automation and the intellectuality of polluting control seem very necessary.
Summary of the invention
The purpose of this utility model is to adopt unique mechanical horizontally-inclined integral filter structure technology, provide a kind of do not have leakages, rigidity good, bear that the high pressure ability is strong, safe, the dismounting filter core makes things convenient for, the emulsion high-pressure automatic back-flushing filtering device of compact conformation.
The technical scheme that provides according to the utility model, emulsion high-pressure automatic back-flushing filtering device, comprise at least one group of filter element, described filter element comprises a filtering bodies, it is characterized in that, filtering bodies is a deltiod overall structure, and the filtering bodies front portion has the two-way inlet opening that is lateral arrangement, two-way fluid hole and bidirectional backwash mudhole, and the filtering bodies rear portion has at least three filtering holes that are vertical layout.
In the filtering holes on the filtering bodies filter core is installed, the tail end of filtering holes is equipped with the filter core blanking cover.
On the inlet opening of filtering bodies, have the feed liquor dustiness and detect mouth, on the fluid hole of filtering bodies, have the fluid dustiness and detect mouth.
On filtering bodies top the backwash reversal valve is installed, on the backwash reversal valve electromagnetic priority valve is installed corresponding to filtering holes.
Inlet hydraulic sensor and inlet hydraulic table are installed on the inlet opening of filtering bodies, the fluid pressure sensor is installed on the fluid hole of filtering bodies, safety valve and pressure reduction spraying alarm is installed between the inlet opening of filtering bodies and fluid hole.
The manual discharge opeing blowoff valve of connecting with filtering holes is installed on the filtering bodies corresponding to the filtering holes tail end, manually connects with manual discharge opeing blowoff line between the discharge opeing blowoff valve.
Also comprise the sewage backwash system that is made up of blowoff line, blowdown overflow valve, drain filter, counterbalance valve, the sewage backwash hole on the filtering bodies is connected with the sewage backwash system.
Filtering bodies lies in a horizontal plane in the framework, and the axis of filtering holes and filter core is horizontal, or the filtering bodies fore-and-aft tilt is placed in the framework, and the tail end of filtering holes vertically tilts 0~45 ° vertically downward, and the axis of filtering holes and filter core is in downward-sloping position.
Every group of filter element comprises a computer control, and computer control is connected with electromagnetic priority valve.
The utlity model has do not have to leak, rigidity is good, bear that the high pressure ability is strong, safe, the dismounting filter core is convenient and advantage such as compact conformation.
Description of drawings
Fig. 1 is a front view of the present utility model.
Fig. 2 is a vertical view of the present utility model.
Fig. 3 is a rearview of the present utility model.
Fig. 4 is a left view of the present utility model.
Fig. 5 is the front view of filtering bodies in the utility model.
Fig. 6 is the horizontal sectional structure schematic diagram of filtering bodies in the utility model.
Fig. 7 is the vertically vertical sectional structure schematic diagram of filtering bodies in the utility model.
Fig. 8 is hydraulic pressure of the present utility model and electric control schematic diagram.
The specific embodiment
The description of drawings of the present utility model and the specific embodiment, with one group of filter element is example, with open five filtering holes 1-4 on the filtering bodies, five filter cores 2 be installed, promptly the flow of one group of filter element is that 1000L/min is an example, needs according to working flow, can adopt two groups and two groups of above filter elements, filtering bodies 1 stack or laid parallel, parallel connection or the use that is together in series.
Extremely shown in Figure 7 as Fig. 1, emulsion high-pressure automatic back-flushing filtering device comprises at least one group of filter element, sewage backwash system (blowoff line 11, a blowdown overflow valve 12, a drain filter 13, a counterbalance valve 14), a power supply box 18, a framework 19, receive liquid case 20 for one, annex etc., every group of filter element comprises a set filter assembly, five backwash reversal valves 4, five electromagnetic priority valves 5, a safety valve 10, manual discharge opeing drainage (five manual discharge opeing blowoff valves 15, pipeline 16), an inlet hydraulic sensor 7, a fluid pressure sensor 8, an inlet hydraulic table 6, a pressure reduction spraying alarm 9, a computer control 17, circuits etc., filter assemblies comprise a filtering bodies 1, five filter cores 2 and five filter core blanking covers 3.
Extremely shown in Figure 7 as Fig. 5, filtering bodies 1 is a deltiod overall structure, filtering bodies 1 front portion has the two-way inlet opening 1-1 that is lateral arrangement, two-way fluid hole 1-2 and bidirectional backwash mudhole 1-3, the connection in series-parallel of being convenient to many group filtering bodies connects, the installation of being convenient to the client simultaneously connects, and a no end blocks up with stopping up; Filtering bodies 1 rear portion has five filtering holes 1-4 that are vertical layout, filter core 2 is installed in the filtering holes 1-4, the tail end of filtering holes 1-4 is equipped with filter core blanking cover 3, and the filtering holes 1-4 of filter core 2 outer filtering surfaces and 4 imports of backwash reversal valve are connected, and filter core 2 inner filtration faces and fluid hole 1-2 connect.
As shown in Figures 1 to 4, emulsion high-pressure automatic back-flushing filtering device is a frame structure, filtering bodies 1 lies in a horizontal plane in the framework 19, the axis of filtering holes 1-4 and filter core 2 is horizontal, or filtering bodies 1 fore-and-aft tilt is placed in the framework, the tail end of filtering holes 1-4 vertically tilts 0~45 ° vertically downward, and the axis of filtering holes 1-4 and filter core 2 is in downward-sloping position.Like this, screw off filter core from framework 19 rear sides, filtering bodies 1 rear portion, filtering holes 1-4 tail end and stop up 3, can take off filter core 2, make cleaning, more renew cartridge 2 is very convenient.Filtering bodies 1 fore-and-aft tilt is placed in the framework, when using manual blowdown, easier pollutant is discharged.
On the inlet opening 1-1 of filtering bodies 1, have two feed liquor dustiness and detect a mouthful 1-5, on the fluid hole 1-2 of filtering bodies 1, have two fluid dustiness and detect a mouthful 1-6, select portable dustiness detector for use, just can carry out online detection emulsion that flows to inlet opening 1-1 and the cleannes that flow out the emulsion of fluid hole 1-2.
On filtering bodies 1 top backwash reversal valve 4 is installed, electromagnetic priority valve 5 is installed on the backwash reversal valve 4, realize automatic backwash by computer control 17 corresponding to filtering holes 1-4.
On the inlet opening 1-1 of filtering bodies 1, inlet hydraulic sensor 7 is installed, on the fluid hole 1-2 of filtering bodies 1, fluid pressure sensor 8 is installed, give computer control 17 by inlet hydraulic sensor 7 with the pressure transmission of inlet opening 1-1, give computer control 17 with the pressure transmission of fluid hole 1-2 by fluid pressure sensor 8.
On the inlet opening 1-1 of filtering bodies 1, inlet hydraulic table 6 is installed, shows the system pressure of filter.
The manual discharge opeing blowoff valve of connecting with filtering holes 1-4 15 is installed on the filtering bodies 1 corresponding to filtering holes 1-4 tail end, manually connect with manual discharge opeing blowoff line 16 between the discharge opeing blowoff valve 15, to pollute emulsion and enter receipts liquid case 20, receive the bottom that liquid case 20 is installed in framework 19.Need to clean or more during renew cartridge 2, under stopped status, open manual discharge opeing blowoff valve 15, arrange the interior emulsion of filtering holes 1-4, dismantle filter core 2 again; After installing filter core 2, close manual discharge opeing blowoff valve 15.When need getting rid of the pollutant in the filtering holes 1-4, under stopped status, open manual discharge opeing blowoff valve 15, has got rid of the interior pollution emulsion of filtering holes 1-4 after, close manual discharge opeing blowoff valve 15.Regularly handle the pollution emulsion of receiving in the liquid case 20, keep floor cleaning.
The sewage backwash hole 1-3 of filtering bodies 1 is connected with the sewage backwash system that is made up of sewage backwash pipeline 11, blowdown overflow valve 12, drain filter 13 and counterbalance valve 14, blowdown overflow valve 12, drain filter 13 and counterbalance valve 14 be installed in filtering bodies 1 below.The emulsion that the band pollutant is discharged in backwash filters by blowdown overflow valve 12, drain filter 13, by counterbalance valve 14 and connecting line, is back in the emulsion box again, realizes polluting the utilization again of emulsion, plays the effect of environmental protection and energy saving.In case drain filter 13 filter cores stop up, blowdown overflow valve 12 is reported to the police with regard to discharge opeing, and should clean or change the blowdown filter core this moment under the state of shutting down.The certain protection effect is played in 14 pairs of system's even runnings of counterbalance valve.
Pressure reduction spraying alarm 9 is installed between the inlet opening 1-1 of filtering bodies 1 and fluid hole 1-2; because filter core 2 stops up; the pressure differential of inlet opening 1-1 and fluid hole 1-2 is greater than the pressure difference of pressure reduction automatic backwash function setting; when reaching the warning pressure difference of default; pressure reduction spraying alarm 9 makes emulsion produce atomized spray and reports to the police; should shut down this moment, checks, cleans or renew cartridge 2 more.
Between the inlet opening 1-1 of filtering bodies 1 and fluid hole 1-2, safety valve 10 is installed, after filter core 2 stops up, pressure reduction spraying alarm 9 is reported to the police, fail in time to clean or renew cartridge 2 more, the pressure differential of inlet opening 1-2 and fluid hole 1-3 continues to strengthen, when reaching the safe pressure difference of default, safety valve 10 is opened, and inlet opening 1-1 and fluid hole 1-2 directly connect, and guarantees the safe operation of system.
Computer control 17 and power supply box 18 be installed in filtering bodies 1 above, computer control 17 is used to control electromagnetic priority valve 5, realizes automatic backwash, power supply is provided for computer control 17 and electromagnetic priority valve 5 by power supply box 18.If two groups of filter elements superpose up and down put, computer control 17 and power supply box 18 are installed in the front of filtering bodies 1.If organize filter element, computer control 17 and power supply box 18 are according to actual conditions redesign putting position more.
If adopt two groups or organize filter element more, should design inlet opening 1-1, the fluid hole 1-2 on two or more filtering bodies 1, the connecting line between the mudhole 1-3.
As shown in Figure 8, under the filtration state, the emulsion of emulsion power pack output carries out secondary filter through the inlet opening 1-1 of emulsion high-pressure automatic back-flushing filtering device, five backwash reversal valves 4, five filter cores 2, fluid hole 1-2, is transported in the hydraulic cylinder of hydraulic support to go again.
Under the backwash state, send instruction by computer control 17, electromagnetic priority valve 5 energising commutations, the emulsion of fluid hole 1-2 is through the commutation control mouthful connection of electromagnetic priority valve 5 with backwash reversal valve 4,4 commutations of backwash reversal valve, the outer filtering surface of the inlet opening 1-1 of filtering bodies 1 and filter core 2 cuts off, the outer filtering surface of sewage backwash hole 1-3 and filter core 2 is connected, and promptly emulsion is realized the backwash to filter core 2 through fluid hole 1-2 (high pressure), filter core 2 inner filtration faces, filter core 2 outer filtering surfaces, sewage backwash hole 1-3 (low pressure); When backwash finishes, send instruction again by computer control 17, electromagnetic priority valve 5 outages, system returns to original filtration state.Concrete back-flushing method is as follows:
(1) pressure reduction automatic sequence backwash: through filtration after a while, the outer filtering surface of filter core 2 (feed liquor face) has been piled up a certain amount of pollutant, cause the pressure of inlet opening 1-1 to rise, or the pressure of fluid hole 1-2 descends, pressure differential between inlet opening 1-1 and the fluid hole 1-2 strengthens gradually, calculate pressure differential between inlet opening 1-1 and the fluid hole 1-2 by computer control 17, when pressure difference reaches setting value, computer control 17 starts pressure reduction automatic sequence backwashing function, and all filter cores 2 are carried out the automatic sequence backwash one by one.Display screen by computer control 17 and operated key can be set the washing time of pressure difference, each filter core 2 and washing time etc., are provided with initial parameter in the computer control 17.
(2) timing automatic order backwash: display screen by computer control 17 and operated key are set the time of backwash, the time interval of backwash, the number of times of each filter core 2 flushing, the time of each filter core 2 each backwash, the order of each filter core 2 backwash, or the like, realize timing automatic order backwash.Be provided with initial parameter in the computer control 17.
(3) manual operation computer control 17 is realized backwashes: according to the actual conditions of each filter core 2, display screen and operated key by computer control 17 can manually carry out the order backwash to all filter cores 2, also can stagger single filter core 2 is carried out backwash.
(4) in particular cases, without computer control 17 time, can manually control electromagnetic priority valve 5 electromagnetism push rods and realize backwash.
The above; it only is the preferable specific implementation method of the utility model; but protection domain of the present utility model is not limited thereto; anyly know those skilled in the art person in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.

Claims (9)

1. emulsion high-pressure automatic back-flushing filtering device, comprise at least one group of filter element, described filter element comprises a filtering bodies, it is characterized in that, filtering bodies is a deltiod overall structure, the filtering bodies front portion has the two-way inlet opening that is lateral arrangement, two-way fluid hole and bidirectional backwash mudhole, and the filtering bodies rear portion has at least three filtering holes that are vertical layout.
2. emulsion high-pressure automatic back-flushing filtering device according to claim 1 is characterized in that, in the filtering holes on the filtering bodies filter core is installed, and the tail end of filtering holes is equipped with the filter core blanking cover.
3. emulsion high-pressure automatic back-flushing filtering device according to claim 1 is characterized in that, has the feed liquor dustiness and detect mouth on the inlet opening of filtering bodies, has the fluid dustiness and detect mouth on the fluid hole of filtering bodies.
4. emulsion high-pressure automatic back-flushing filtering device according to claim 1 is characterized in that, on the filtering bodies top corresponding to filtering holes the backwash reversal valve is installed, and on the backwash reversal valve electromagnetic priority valve is installed.
5. emulsion high-pressure automatic back-flushing filtering device according to claim 1, it is characterized in that, inlet hydraulic sensor and inlet hydraulic table are installed on the inlet opening of filtering bodies, the fluid pressure sensor is installed on the fluid hole of filtering bodies, safety valve and pressure reduction spraying alarm is installed between the inlet opening of filtering bodies and fluid hole.
6. emulsion high-pressure automatic back-flushing filtering device according to claim 1, it is characterized in that, the manual discharge opeing blowoff valve of connecting with filtering holes is installed on the filtering bodies corresponding to the filtering holes tail end, manually connects with manual discharge opeing blowoff line between the discharge opeing blowoff valve.
7. emulsion high-pressure automatic back-flushing filtering device according to claim 1, it is characterized in that, also comprise the sewage backwash system that is made up of blowoff line, blowdown overflow valve, drain filter, counterbalance valve, the sewage backwash hole on the filtering bodies is connected with the sewage backwash system.
8. emulsion high-pressure automatic back-flushing filtering device according to claim 1, it is characterized in that, filtering bodies lies in a horizontal plane in the framework, the axis of filtering holes and filter core is horizontal, or the filtering bodies fore-and-aft tilt is placed in the framework, the tail end of filtering holes vertically tilts 0~45 ° vertically downward, and the axis of filtering holes and filter core is in downward-sloping position.
9. emulsion high-pressure automatic back-flushing filtering device according to claim 1 is characterized in that, every group of filter element comprises a computer control, and computer control is connected with electromagnetic priority valve.
CN2009202327667U 2009-09-09 2009-09-09 High-pressure automatic back washing filter device of emulsified liquid Expired - Lifetime CN201492997U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202327667U CN201492997U (en) 2009-09-09 2009-09-09 High-pressure automatic back washing filter device of emulsified liquid

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Application Number Priority Date Filing Date Title
CN2009202327667U CN201492997U (en) 2009-09-09 2009-09-09 High-pressure automatic back washing filter device of emulsified liquid

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102072224A (en) * 2011-01-28 2011-05-25 浙江中煤矿业有限公司 High and low-pressure backwashing filter device for hydraulic bracket
CN102974145A (en) * 2012-11-28 2013-03-20 信发科技开发有限公司 Novel scaling box system
CN114405110A (en) * 2021-12-16 2022-04-29 大连元利流体技术有限公司 Intelligent backwash filter control system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102072224A (en) * 2011-01-28 2011-05-25 浙江中煤矿业有限公司 High and low-pressure backwashing filter device for hydraulic bracket
CN102974145A (en) * 2012-11-28 2013-03-20 信发科技开发有限公司 Novel scaling box system
CN114405110A (en) * 2021-12-16 2022-04-29 大连元利流体技术有限公司 Intelligent backwash filter control system

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C14 Grant of patent or utility model
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AV01 Patent right actively abandoned

Granted publication date: 20100602

Effective date of abandoning: 20090909