CN104174488A - High-precision oil-cooling oil mist purification filtering equipment - Google Patents
High-precision oil-cooling oil mist purification filtering equipment Download PDFInfo
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- CN104174488A CN104174488A CN201410403069.9A CN201410403069A CN104174488A CN 104174488 A CN104174488 A CN 104174488A CN 201410403069 A CN201410403069 A CN 201410403069A CN 104174488 A CN104174488 A CN 104174488A
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Abstract
The invention discloses high-precision oil-cooling oil mist purification filtering equipment. The high-precision oil-cooling oil mist purification filtering equipment comprises a coarse filtering device, a half fine filtering barrel, a fine filtering barrel, a cooling device and an oil mist purification device, wherein the coarse filtering device, the half fine filtering barrel, the fine filtering barrel, the cooling device and the oil mist purification device are integrated, the coarse filtering device is used for filtering dirty oil for the first time, the half fine filtering barrel is used for filtering half essential oil which is filtered by the coarse filtering device for the second time, the fine filtering barrel is used for filtering the essential oil which is filtered by the half fine filtering barrel for the third time, the cooling device is used for cooling high-precision oil which is filtered by the fine filtering barrel, and the oil mist purification device is used for purifying oil mist generated by a machine table. According to the high-precision oil-cooling oil mist purification filtering equipment, the design of filtering, cooling, deslagging and oil mist purification is integrated and modularized to be assembled into a whole, so that the structure of a formed liquid waste processing system is simple and compact, direct cost and indirect cost for maintenance, transportation and installation are greatly reduced, and the installation is simple and quick without limitation to places.
Description
Technical field
The present invention relates to a kind of slag inclusion waste liquid filtered and recycled equipment, relate in particular to but purifying and recovering system filter plant of a kind of high accuracy oil cooling.
Background technology
In the machined fields such as Gear Processing, Crankshaft Machining, high-speed steel tool processing, deep hole machining, central water outlet processing; conventionally can produce a large amount of containing metal powder, slag (as stainless steel grinding dust; high speed steel cuttings; albronze bits and alloy steel cuttings) the pollution sources such as waste water waste oil, mist of oil, waste gas; at present can only single solution processing to these pollution sources; its filter plant, refrigeration plant, defogging equipment and residue extraction mechanism are separately independent setting; thereby cost is higher; take up room large; install and be difficult for; pipeline is too much, difficult in maintenance.
Summary of the invention
The object of the invention is to propose a kind of simple and compact for structure, take up room little, be convenient to installation and maintenance, but purifying and recovering system filter plant of modularization oil cooling that operating efficiency is high, thereby overcome deficiency of the prior art.
To achieve these goals, technical scheme of the present invention is as follows:
But purifying and recovering system filter plant of a kind of high accuracy oil cooling, is characterized in that, comprises the following assembly of integrated setting:
For dirty oil being carried out to the coarse filtration device of single filter, the oil-in of described coarse filtration device be connected for the dirty oil groove of collecting described dirty oil from board, its dirty slag exports and is communicated with dirty slag gathering-device;
For half essential oil after being filtered by coarse filtration device being carried out to half smart filter vat of cascade filtration, the oil-out of the oil-in of described half smart filter vat and described coarse filtration device is connected respectively with for the half essential oil groove of collecting described half essential oil, and the dirty slag outlet of described half smart filter vat is communicated with described dirty slag gathering-device;
For the essential oil after being filtered by half smart filter vat being carried out to the smart filter vat of three-stage filtration, the oil-out of the oil-in of described smart filter vat and described half smart filter vat is connected with the essential oil groove for collecting described essential oil respectively;
For the high essential oil after being filtered by smart filter vat is carried out to cooling refrigerating plant, described refrigerating plant is communicated with the oil-out of described smart filter vat, and be communicated with for the high-precision oil groove of collecting described high essential oil;
And, the oil fog purification plant purifying for the mist of oil that machine tooling process is produced.
As one of preferred version of the present invention, described half smart filter vat comprises ladle body, upper cover plate, bottom plate, filter bag and complex root are vertically located at the filter bar in described ladle body, on described ladle body, be provided with dirty oil-in and clean oil outlet one, the sheathed described filter bag in outside of described filter bar, described bottom plate comprises that one has the tapered filter screen of some filtering holes and is arranged at clean oil outlet two and the air inlet of the bottom face of described tapered filter screen, the pyramidal projections of described tapered filter screen is in described ladle body, and a side at the edge of described tapered filter screen is flexibly connected with described ladle body, its opposite side is flexibly connected with an elevating mechanism.
As one of preferred version of the present invention, described elevating mechanism comprises that at least one is located at the cylinder on described ladle body, and the opposite side at the expansion link of those cylinders and the edge of described tapered filter screen is hinged by a rotating shaft.
As one of preferred version of the present invention, a side of described tapered filter cloth edge and described ladle body are hinged by a rotating shaft.
As one of preferred version of the present invention, on described ladle body, be provided with blow vent, described blow vent connects high-pressure air source to the backwash of ventilating of described filter bag.
As one of preferred version of the present invention, a Pressure gauge for detection of described filter bag pressure is also installed on described ladle body.
As one of preferred version of the present invention, in described ladle body, be provided with a ring flange, on described ring flange, be provided with the stepped hole matching with described filter bar for fixing described filter bar.
As one of preferred version of the present invention, described dirty slag gathering-device adopts the dirty basket of a collection.
As one of preferred version of the present invention, described coarse filtration device adopts magnetic force machine.
As one of preferred version of the present invention, the dirty slag outlet of described smart filter vat is connected with described essential oil groove.
By above technical scheme, compared with prior art, advantage of the present invention is at least:
1) the present invention designs filtration, refrigeration, slagging-off, purifying and recovering system etc. by integrated, modular design, combine one, make the more simple compactness of liquid waste treatment system structure forming, greatly reduce safeguard, transport, the waste of the direct cost such as installation and indirect cost, and install simple and quick, not limited by place, simultaneously, also make oil circuit, Circnit Layout in liquid waste treatment system more simple, can effectively prevent the fault such as oil impregnate, electric leakage, can not cause the hidden danger such as environmental pollution and electric shock;
2) the present invention is divided into three-stage filtration, being coarse filtration, half essence filtration and essence filters, coarse filtration system can be done reclaiming effectively by valuable regulus, half smart filtration can collect the lime-ash after coarse filtration or impurity focus on by filter bag, essence filtration can remake fine particle once essence and filter, precision can reach micron order, thereby can extend the service life of cutting fluid, reaches the effect of energy-conservation and environmental protection.
3) preferred, the present invention has adopted the half smart filter vat through improvement design, and its logical filtering rod cover filter bag, can increase filter area and filtration yield, promotes filter efficiency and precision; Because filter bag is sheathed on the outside of filtering bar, therefore the filter residue that filtration produces concentrates on the outside of filter bag, these filter residues that concentrate on filter bag outside can lead to gases at high pressure by blow vent and carry out high pressure backwash, thereby without often changing filter bag, have saved consumables cost; Adopt the elevating mechanism (preferably pneumatic cylinder) can the tapered filter screen of automatic open-close; reach the effect of deslagging fast and automatically; thereby save manpower; avoid shutting down loss consuming time; simultaneously; tapered filter screen can divide concentrating of decohere slag effectively, avoids concentrating overstocked and clogging filter screen because of bits slag, and then causes the phenomenon that cannot filter.
Brief description of the drawings
In order to be illustrated more clearly in architectural feature of the present invention and technical essential, below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
The but structural representation of purifying and recovering system filter plant of the disclosed high accuracy oil cooling of Fig. 1 embodiment of the present invention;
Fig. 2 is the structural representation of the disclosed half smart filter vat of the embodiment of the present invention;
Fig. 3 is the another structural representation of the disclosed half smart filter vat of the embodiment of the present invention;
Fig. 4 is that the master of the disclosed filter bar of the embodiment of the present invention and filter bag assembling looks schematic diagram;
Fig. 5 is the structural representation of the disclosed tapered filter screen of the embodiment of the present invention;
Fig. 6 is the disclosed filter bar of the embodiment of the present invention and is arranged on the structural representation in ladle body;
Fig. 7 is the structural representation of the disclosed filter bar of the embodiment of the present invention and flange assembling.
Description of reference numerals: 1-lathe, the smart filter vat of 2-half, 21-ladle body, the dirty oil-in of 211-, 212-clean oil outlet one, 213-blow vent, 22-upper cover plate, 23-filter bag, 24-filters bar, 25-bottom plate, the tapered filter screen of 251-, 2511-operate portions, 2512-connecting portion, 252-clean oil outlet two, 253-air inlet, 26-cylinder, 27-Pressure gauge, 28-ring flange, 281-stepped hole, 3-magnetic force machine, 4-essence filter vat, the dirty oil groove of 5-, 6-half essential oil groove, 7-essential oil groove, the high-precision oil groove of 8-, the dirty basket of 9-collection, 10-refrigerating plant, 11-mist of oil machine, 12-control system, (131-134)-pumping, (141-149, 150-152)-pipeline, (161, 162)-dirty slag outlet.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the present embodiment, the technical scheme in embodiment is carried out specifically, described clearly and completely.
But purifying and recovering system filter plant of a kind of high accuracy oil cooling, comprises the following assembly of integrated setting:
For dirty oil being carried out to the coarse filtration device of single filter, the oil-in of coarse filtration device be connected for the dirty oil groove of collecting dirty oil from board, its dirty slag outlet is communicated with dirty slag gathering-device, wherein, the preferred magnetic force machine of coarse filtration device, dirty slag gathering-device preferably adopts the dirty basket of collection, also can adopt other the gathering-device such as dirty slag collecting cart;
For half essential oil after being filtered by coarse filtration device being carried out to half smart filter vat of cascade filtration, the oil-out of the oil-in of half smart filter vat and coarse filtration device is connected respectively with for the half essential oil groove of collecting half essential oil, and the dirty slag outlet of half smart filter vat is communicated with dirty slag gathering-device (collecting dirty basket);
For the essential oil after being filtered by half smart filter vat being carried out to the smart filter vat of three-stage filtration, the essence oil-in of filter vat and the oil-out of half smart filter vat are connected with the essential oil groove for collecting essential oil respectively, and the dirty slag outlet of smart filter vat is connected with essential oil groove, wherein, essence filter vat can adopt the filter vat being proposed in the application for a patent for invention of publication number CN102179090A etc. as this case inventor, certainly also can be not limited to this;
For the high essential oil after being filtered by smart filter vat is carried out to cooling refrigerating plant, refrigerating plant is communicated with the oil-out of smart filter vat, and be communicated with for the high-precision oil groove of collecting high essential oil, refrigerating plant adopts the refrigerating plant being proposed in the application for a patent for invention of publication number CN202020967U etc. as this case inventor, certainly also can be not limited to this;
And, the oil fog purification plant purifying for the mist of oil that machine tooling process is produced.
Below in conjunction with accompanying drawing and a preferred embodiment, technical scheme of the present invention is further described.
Consult shown in Fig. 1, this high accuracy oil cooling is structure and the work of purifying and recovering system filter plant but
As process be:
The dirty oil that lathe 1 process produces flows into dirty oil groove 5 automatically by pipeline 141 and pipeline 142;
Dirty oil does coarse filtration by pumping 131 via pipeline 143 suction magnetic force machines 3, half essential oil after magnetic force machine 3 filters is sent into half essential oil groove 6 by pipeline 144, magnetic force machine 3 filters the thick bits that produce and is disposed in the dirty basket 9 of collection and is carried out centralized recovery by dirty slag outlet 161, and this coarse filtration process can be done efficient reclaiming by the bits slag of recyclable regeneration;
Pumping 132 is done half essence by half essential oil in half essential oil groove 6 by the smart filter vat 2 of pipeline 145 suction half and is filtered, essential oil after half smart filter vat 2 filters flows into essential oil groove 7 by pipeline 146, and the bits slag producing through half essence filtration etc. is disposed to the dirty basket 9 of collection by the dirty slag outlet 162 of half smart filter vat 2;
Pumping 133 by the essential oil in essential oil groove 7 via pipeline 147 suction to smart filter vat 4, high-precision filter oil after smart filter vat 4 essences are filtered directly inputs to refrigerating plant 10 by pipeline 148 and does refrigeration processing, oil after 100% refrigeration flows into high-precision oil groove 8 via pipeline 149 again, in the time that smart filter vat 4 does essence filtration, filter core can be slowly obstruction, then via gas high pressure recoil program, the dirty slag being attached on filter core is sprung back in essential oil groove 7 by pipeline 150;
Pumping 134 is used the high essential oil after refrigeration via pipeline 151 suction to lathe 1, in lathe 1 process, can produce mist of oil, this mist of oil can produce air pollution, and badly influence operator's health, with electrostatic mist of oil machine 11 by pipeline 152 by purifying and recovering system, its detergent power can almost filter out by Neng Jiang≤0.3 μ M impurity completely, and the waste gas filtering out can directly be disposed to indoor, can not cause air pollution and have influence on the healthy of operating personnel.
In the whole course of work, do Full-automatic filter control by control system 12 above, simple to operate, safeguard easily, without manual operation.This oil cooling but purifying and recovering system filter plant not only can do effective reclaiming by the bits powder of dirty slag and recyclable regeneration, and can purify mist of oil, reduce air pollution, in addition, by refrigerating plant, oil is freezed to stablize oil temperature, not only can oil purification, promote oil product service life, save oil consumption, avoid pouring into because of waste oil the environmental pollution that irrigation canals and ditches cause, and the stability that can improve by stablizing oil temperature working (machining) efficiency and workpiece size, reduces fraction defective.This complete equipment is simple and reasonable, with integrated, modular design, and the disposable problems such as filtration, refrigeration, slagging-off, purifying and recovering system that solved.
In the above course of work, half smart filter vat 2 structures that apply to are as follows:
Shown in Fig. 2-7, half smart filter vat 2 of this improvement comprises ladle body 21, upper cover plate 22, filter bag 23 and complex root are vertically located at the filter bar 24 in ladle body 21, on ladle body 21, be provided with dirty oil-in 211 and clean oil outlet 1, and the sheathed filter bag 23 in outside of each filter bar 24, this improved structure of filter vat also comprises bottom plate 25 and two cylinders 26 of being located at actively on ladle body 21 of being located at ladle body 21 bottoms, bottom plate 25 comprises that one has the tapered filter screen 251 of some filtering holes and is arranged at clean oil outlet 2 252 and the air inlet 253 of the bottom face of tapered filter screen 251, the pyramidal projections of tapered filter screen 251 is in ladle body 21, and a side at the edge of tapered filter screen 251 is flexibly connected with ladle body 21, its opposite side is flexibly connected with the expansion link of two cylinders 26.
Wherein, tapered filter screen 251 comprises having tapered operate portions 2511 and the connecting portion 2512 that is located in operate portions 2511 peripheries of being of some filtering holes, the tapered projection of operate portions 2511 is in ladle body 21, the bottom face of operate portions 2511 is plane, and be provided with clean oil outlet 2 252 and air inlet 253, one side of connecting portion 2512 and ladle body 21 are hinged by a rotating shaft, so connecting portion 2512 can rotate certain angle with respect to ladle body 21, the expansion link of the opposite side of connecting portion 2512 and cylinder 26 is hinged by a rotating shaft, can drive tapered filter screen 251 certain distance that moves up and down so cylinder 26 is flexible, realize the automatic open-close of tapered filter screen 251.
On ladle body 21, be provided with blow vent 213, can carry out backwash to ventilation in half smart filter vat by blow vent 213.Pressure gauge 27 for testing filter bag 23 pressure is also installed on ladle body 21, and in the time that filter bag 23 reaches because filter residue stops up the force value that Pressure gauge 27 sets, filter vat can automatic backwash.Shown in Fig. 6-7, in ladle body 21, be provided with a ring flange 28, on ring flange 28, be provided with and filter stepped hole 281 that bar 24 matches for fixing filter bar 24.
These half smart filter vat 2 operation principles are as follows:
When laying respectively at after the upper cover plate 22 and bottom plate 25 lockings of ladle body 21 upper ends and bottom, dirty oil pump is inputted filter vat by the waste water that contains thick bits, waste oil by dirty oil-in 211, and carry out filtration treatment, the clean oil after filtration is clean oil outlet 1 and clean oil outlet 2 252 discharges respectively; When filter bag 23 is because of the obstruction of bits slag, and while reaching the force value that Pressure gauge 27 sets, filter vat carries out automatic backflushing, concrete, carry out blowback by the logical gases at high pressure of blow vent 213, by the filter residue blowback on the clean oil in bucket and filter bag 23, to tapered filter screen 251, clean oil is discharged by clean oil outlet 2 252, and filter residue Cheng Ganzhuan thing disperses to accumulate on tapered filter screen 251; After blowback, two cylinders 26 drive tapered filter screen 251 automatically to open simultaneously, and air inlet 253 starts to blow the filter residue tapered filter screen 251 that blows off, and are disposed in the dirty basket 9 of collection, adopt two cylinders to move simultaneously, can ensure the stationarity that tapered filter screen 251 is opened.
The logical filtering rod 24 of half smart filter vat 2 of this process improvement overlaps filter bag 23, can increase filter area and filtration yield, promotes filter efficiency and precision; The filter residue that filters generation concentrates on the outside of filter bag 23, and these filter residues that concentrate on filter bag 23 outsides can carry out high pressure backwash, thereby without often changing filter bag 23, has saved consumables cost; Adopt air pressure 26 cylinders can the tapered filter screen 251 of automatic open-close, reach the effect of deslagging fast and automatically, thereby saved manpower, avoided shutting down loss consuming time; Tapered filter screen 251 can divide concentrating of decohere slag effectively by the pyramidal structure of himself, avoids concentrating overstocked and clogging tapered filter screen 251 because of bits slag, and then causes the phenomenon that cannot filter.
Above-mentioned detailed description of the invention; be only explanation technical conceive of the present invention and architectural feature; object is to allow the stakeholder who is familiar with technique implement according to this; but above said content does not limit the scope of the invention; any equivalence that every foundation Spirit Essence of the present invention is done changes or modifies, within all should falling into protection scope of the present invention.
Claims (10)
1. a but purifying and recovering system filter plant of high accuracy oil cooling, is characterized in that, comprises the following assembly of integrated setting:
For dirty oil being carried out to the coarse filtration device of single filter, the oil-in of described coarse filtration device be connected for the dirty oil groove of collecting described dirty oil from board, its dirty slag exports and is communicated with dirty slag gathering-device;
For half essential oil after being filtered by coarse filtration device being carried out to half smart filter vat of cascade filtration, the oil-out of the oil-in of described half smart filter vat and described coarse filtration device is connected respectively with for the half essential oil groove of collecting described half essential oil, and the dirty slag outlet of described half smart filter vat is communicated with described dirty slag gathering-device;
For the essential oil after being filtered by half smart filter vat being carried out to the smart filter vat of three-stage filtration, the oil-out of the oil-in of described smart filter vat and described half smart filter vat is connected with the essential oil groove for collecting described essential oil respectively;
For the high essential oil after being filtered by smart filter vat is carried out to cooling refrigerating plant, described refrigerating plant is communicated with the oil-out of described smart filter vat, and be communicated with for the high-precision oil groove of collecting described high essential oil;
And, the oil fog purification plant purifying for the mist of oil that machine tooling process is produced.
2. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 1, it is characterized in that, described half smart filter vat comprises ladle body, upper cover plate, bottom plate, filter bag and complex root are vertically located at the filter bar in described ladle body, on described ladle body, be provided with dirty oil-in and clean oil outlet one, the sheathed described filter bag in outside of described filter bar, described bottom plate comprises that one has the tapered filter screen of some filtering holes and is arranged at clean oil outlet two and the air inlet of the bottom face of described tapered filter screen, the pyramidal projections of described tapered filter screen is in described ladle body, and a side at the edge of described tapered filter screen is flexibly connected with described ladle body, its opposite side is flexibly connected with an elevating mechanism.
3. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 2, it is characterized in that, described elevating mechanism comprises that at least one is located at the cylinder on described ladle body, and the opposite side at the expansion link of those cylinders and the edge of described tapered filter screen is hinged by a rotating shaft.
4. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 2, is characterized in that, a side of described tapered filter cloth edge and described ladle body are hinged by a rotating shaft.
5. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 2, is characterized in that, on described ladle body, is provided with blow vent, and described blow vent connects high-pressure air source to the backwash of ventilating of described filter bag.
6. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 2, is characterized in that, a Pressure gauge for detection of described filter bag pressure is also installed on described ladle body.
7. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 2, is characterized in that, is provided with a ring flange in described ladle body, is provided with the stepped hole matching with described filter bar for fixing described filter bar on described ring flange.
8. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 1, is characterized in that, described dirty slag gathering-device adopts the dirty basket of a collection.
9. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 1, is characterized in that, described coarse filtration device adopts magnetic force machine.
10. but purifying and recovering system filter plant of high accuracy oil cooling according to claim 1, is characterized in that, the dirty slag outlet of described smart filter vat is connected with described essential oil groove.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410403069.9A CN104174488A (en) | 2014-08-15 | 2014-08-15 | High-precision oil-cooling oil mist purification filtering equipment |
| TW103141863A TWI552794B (en) | 2014-08-15 | 2014-12-02 | High - precision oil - cooled oil mist purification filtration equipment |
| TW103221347U TWM499954U (en) | 2014-08-15 | 2014-12-02 | Cooled oil mist filter of high-purity oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410403069.9A CN104174488A (en) | 2014-08-15 | 2014-08-15 | High-precision oil-cooling oil mist purification filtering equipment |
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| Publication Number | Publication Date |
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| CN104174488A true CN104174488A (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410403069.9A Pending CN104174488A (en) | 2014-08-15 | 2014-08-15 | High-precision oil-cooling oil mist purification filtering equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104841196A (en) * | 2015-04-25 | 2015-08-19 | 戴杰磨床集团股份有限公司 | Pressure filter for high-speed steel oil-cooling filtering device |
| CN104841553A (en) * | 2015-04-25 | 2015-08-19 | 戴杰磨床集团股份有限公司 | High-speed steel oil-cooling filtering device |
| CN104841192A (en) * | 2015-04-25 | 2015-08-19 | 戴杰磨床集团股份有限公司 | High-speed steel oil-cooling filtering device having recovery device |
| CN104858059A (en) * | 2015-04-25 | 2015-08-26 | 戴杰磨床集团股份有限公司 | High-speed steel oil cooling filtering equipment with filter press |
| CN113927467A (en) * | 2021-09-06 | 2022-01-14 | 陕西斯瑞新材料股份有限公司 | Automatic processing unit for surface treatment and deburring of copper-chromium electrical contact material |
| CN114084995A (en) * | 2021-12-23 | 2022-02-25 | 江苏福斯利特环保科技有限公司 | Combined oil liquid filtering system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104841196A (en) * | 2015-04-25 | 2015-08-19 | 戴杰磨床集团股份有限公司 | Pressure filter for high-speed steel oil-cooling filtering device |
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| CN113927467A (en) * | 2021-09-06 | 2022-01-14 | 陕西斯瑞新材料股份有限公司 | Automatic processing unit for surface treatment and deburring of copper-chromium electrical contact material |
| CN113927467B (en) * | 2021-09-06 | 2022-12-02 | 陕西斯瑞新材料股份有限公司 | Automatic processing unit for surface treatment and deburring of copper-chromium electrical contact material |
| CN114084995A (en) * | 2021-12-23 | 2022-02-25 | 江苏福斯利特环保科技有限公司 | Combined oil liquid filtering system |
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Effective date of abandoning: 20170329 |