CN2880674Y - Device for auto-recoverying faulty cigarette of cigarette packaging machine - Google Patents
Device for auto-recoverying faulty cigarette of cigarette packaging machine Download PDFInfo
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- CN2880674Y CN2880674Y CN 200520143734 CN200520143734U CN2880674Y CN 2880674 Y CN2880674 Y CN 2880674Y CN 200520143734 CN200520143734 CN 200520143734 CN 200520143734 U CN200520143734 U CN 200520143734U CN 2880674 Y CN2880674 Y CN 2880674Y
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Abstract
A self-recovery device of winked cigarettes on a cigarette packing machine is provided at an outlet to wink cigarettes on a original package machine, mainly comprising a No. 1 conveyor and a No. 2 conveyor (3, 5), No. 3, 4, and 5 conveyors (7, 8, 9), a cigarette neatening unit, a cigarette dispersal processor (11) and a go-no-go transport (12). A motor M1 drives the No. 1 conveyor (3) and the No. 2 conveyor (5) to run at the same speed; A motor M2 (19) divides its power into two orthogonal parts through a reducer casing on a shaft end and drives the No. 3 deceleration conveyor, the No. 4 accelerating conveyor and the No. 5 conveyor to turn. When winked cigarettes pass through the self-recovery device, workers can prick off inferior ones conveniently and send acceptable ones to packing procedure, greatly reducing cigarette depletion and labor intensity of workers, effectively ensuring product quality.
Description
Technical field:
The utility model relates to cigarette industry Production and Packaging technical field, and particularly a kind of cigarette packer is rejected cigarette and propped up automatic recycling device.
Background technology:
At present, the main packaging facilities of China's tobacco business is CDX1, CDX2, BE type cigarette packer, does not all design the automatic recovery system of rejecting residual cigarette on the machine.The CD that foreign tobacco Mechanology Inc. produces in recent years, serial cigarette package equipment such as POCKE all is not provided with the rejecting cigarette and props up the machine for automatically recovering structure.
In conventional production process, the tobacco product that cigarette props up the cigarette operation props up after the cigarette storehouse that enters wrapping machine, is organized into 20 cigarettes through lower flue, enters cigarette and props up the box mould and begin packet assembler.In this process, cigarette props up and might occur lacking, bear, and various quality problems such as disconnected residual, under the automatic monitoring of machine check implement, the cigarette that goes wrong props up group and is rejected automatically by the machine eliminating system.Here just the problem of a general character is arranged, checking system can only detect 20 cigarette of single box at every turn, in most cases, often only there be one or two inferior-quality cigarette to prop up in every box, eliminating system but must will be put in order the box cigarette and prop up whole rejectings, the mistake rate of picking is 95%, if that is: 5 defective cigarets of machine rejecting prop up, just need reject 95 qualified cigarettes simultaneously props up, and all wrapping machine all do not consider to reject the recycling problem that cigarette props up, like this when design, in the production process of every day, a large amount of qualified cigarettes props up all and has been consumed in vain.In order to reduce the rejecting quantity that cigarette props up, some enterprise adopts and reduces the way that cigarette props up detector sensitivity, but this way inevitably can cause the decline of finished product cigarette quality.
At present, the domestic rejecting cigarette Zhi Huishou way of generally using is rejectings cigarette to be propped up the use special purpose machinery mouth rod, cigarette paper and pipe tobacco are separated, and pipe tobacco is got back to cigarette and propped up the cigarette operation and utilize again.Also have the rejecting cigarette propped up pulverizing after, mouth rod, cigarette paper and pipe tobacco are separated, remanufacturing becomes thin section for tobacco, gets back to the method for cigarette Fabrication procedure once more.These two kinds of processes all have a common defective: the quality and the technology index that not only can reduce pipe tobacco, as: long filament rate, moisture etc., also cigarette paper and filter tip stick are rejected to outside the cigarette working procedure as waste, even for a yearly output is the small-sized tobacco productive corporation of 300,000 standard containers, the annual spillage of material that also can produce hundreds of thousands of unit's cigarette paper and filter tip stick.
Whole box cigarette prop up disallowable after, at random drops in the residual smoke box, it is to cause the major cause of recycling difficulty that cigarette props up at random, and some board props up consumption in order to reduce cigarette, and the cigarette in the residual smoke box is propped up the manual sorting, but work capacity is excessive, one case residual cigarette of general letter sorting needs 1-2 hour, and not only the board product design can't guarantee, with one hour work-hours of a worker as cost, enterprise loses more than gain, and cost is excessive.
Summary of the invention:
In order to overcome the defective that prior art exists, the purpose of this utility model is to release a kind of cigarette packer rejecting cigarette and props up automatic recycling device, the defective cigaret that makes the workman can be easy to reject with few time props up and sorts out, and will remain qualified cigarette and prop up direct feedback and reuse to wrapping machine.Can reduce cigarette greatly like this and prop up consumption, guarantee product design effectively, bring huge economic benefit, reduce working strength of workers, improve the mechanization level of enterprise and the degree of carrying out production strictly in line with rules and regulations to enterprise.
For achieving the above object, the utility model adopts following technical scheme:
Described cigarette packer is rejected cigarette and is propped up automatic recycling device, and it is arranged on wrapping machine and rejects the interface that cigarette props up, and this device mainly contains No. 1 and No. 2 belt conveyor; No. 3, No. 4 and No. 5 belt conveyor; Cigarette props up and has detecting sensor; Cigarette props up reorganizer; Cigarette props up the dispersed arrangement treater; The go-on-go forwarder; Its motor M 1 is installed in the belt conveyor below No. 1, directly drives No. 1 belt conveyor operation by roller, and No. 1 belt conveyor connects conical gear Z1, and conical gear Z1 pitch cone gear wheel Z2, conical gear Z2 drive No. 2 belt conveyor operations; Motor M 2 is given gear Z6 left-hand revolution perpendicular to axial direction by the drop-gear box of axle head with power transmission, and gear Z6 engaging gear Z5 drives No. 4 and quickens conveyer belt; Gear Z5 drives No. 3 deceleration conveyer belt by transition gear Z4 engaging gear Z3; Motor M 2 axial power are directly passed to cigarette by coupler and prop up the dispersed arrangement treater, and cigarette props up the flute profile belt wheel of dispersed arrangement treater, and Z8 makes conveyer belt No. 5 by flute profile band driven gear Z7 engaging gear.
Described cigarette packer is rejected cigarette and is propped up automatic recycling device, and its cigarette props up on the frame that has detecting sensor stuck-at-belt conveyor, and it props up the optical signal that passes through with cigarette and converts the controller that electric signal is transferred to motor M 2 to, makes it to rotate or stop.
Described cigarette packer is rejected cigarette and is propped up automatic recycling device, and its cigarette props up reorganizer and is arranged on mounting inclination angle degree back between No. 2 belt conveyor and No. 3 belt conveyor, and it is by being fixedly mounted on the little axle on the frame and can forming around the light plastic sheet of little axle rotation.
Described cigarette packer is rejected cigarette and is propped up automatic recycling device, its cigarette prop up that the dispersed arrangement treater is arranged on No. 4 and No. 5 belt conveyor between, mouth at No. 4 belt conveyor has a swing roller, swing roller inner chamber left-half is connected to negative pressure air, some cigarettes that distributing vertically on the swing roller surface prop up groove, and the bottom of groove is provided with some apertures that insert negative pressure air.
Described cigarette packer is rejected cigarette and is propped up automatic recycling device, and its go-on-go forwarder is arranged on No. 5 belt conveyor, and it is leg-of-mutton wavy projection that its belt conveyor surface is manufactured with many transversely arranged cross sections.
Owing to adopt as above-mentioned technical scheme and the utlity model has following beneficial effect:
With a yearly output is that the medium-sized cigarette enterprise of 500,000 standard containers is that example is carried out economic benefit and calculated: the residual cigarette of single case consumes the 0.08Kg/ case, then annually consumes residual cigarette 0.08 * 500000=40000Kg.
20 of single box cigarette, grammes per square metre is 18g,
It is that 1000 ÷, 18 * 20=1120 props up that the residual cigarette of per kilogram is converted into the cigarette number,
The annual cigarette that consumes props up ten thousand of 1120 * 40000=4480,
270 yuan of per ten thousand mouth rods rough calculations, per ten thousand mouth rods can be produced 60,000 of cigarette,
Annual mouth rod consumes: 4480 ÷, 6 * 270=201600 unit.
173 yuan of every myriametre cigarette paper, 0.066 meter of every cigarette,
Every myriametre cigarette paper can be produced cigarette: ten thousand of 10000 ÷ 0.066=15.1515.
Annual cigarette paper consumption: 4480 ÷, 15.1515 * 173=55153 unit.
Cigarette paper price difference between mouth rod and the cigarette is bigger, does not count.
Annual economical with materials consumption is minimum should be more than 250,000 yuan.The cost that every cover rejecting cigarette props up automatic recycling device is about 5,000 yuan, and enterprise configuration ten covers were recoverable cost less than three months.
Description of drawings;
Fig. 1 rejects the planar structure scheme drawing that cigarette props up automatic recycling device.
Fig. 2 is No. 1 and No. 2 belt conveyor transmission of power scheme drawings.
Fig. 3 is No. 3, No. 4 and No. 5 belt conveyor transmission of power scheme drawings.
Fig. 4 is that cigarette props up dispersed arrangement processor structure scheme drawing.
Among the figure: the 1-cigarette props up the rejecting push rod; The 2-cigarette props up the box mould; The 3-1 belt conveyor; The 4-cigarette props up and has detecting sensor; The 5-2 belt conveyor; The 6-cigarette props up reorganizer; The 7-3 belt conveyor; The 8-4 belt conveyor; The 9-5 belt conveyor; The 10-cigarette props up collecting tank; The 11-cigarette props up the dispersed arrangement treater; 12-go-on-go forwarder; 13-motor M 1; The 14-roller; The 15-1 Pulley shaft; The 16-2 Pulley shaft; 17-conical gear Z1; 18-conical gear Z2; 19-motor M 2; 20-gear Z6; 21-gear Z5; 22-intermediate gear Z4; 23-gear Z3; The 24-swing roller; 25-gear Z7; 26-gear Z8; 27-flute profile belt wheel; 28-flute profile band.
Specific embodiment:
As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4: this cigarette packer is rejected cigarette and is propped up automatic recycling device, be arranged on reel tobacco bale installation and reject that cigarette props up push rod (1) and cigarette props up the interface of box mould (2), this rejecting cigarette props up automatic recycling device and mainly contains No. 1 and No. 2 belt conveyor (3,5), No. 3, No. 4 and No. 5 belt conveyor (7,8,9), cigarette props up and has detecting sensor (4), cigarette props up reorganizer (6), and cigarette props up dispersed arrangement treater (11) and go-on-go forwarder (12); Its motor M 1 (13) is installed on the below of No. 1 belt conveyor (3), directly drive No. 1 belt conveyor (3) operation by roller (14), No. 1 belt conveyor (3) connects conical gear Z1 (17), conical gear Z1 (17) pitch cone gear wheel Z2 (18), conical gear Z2 (18) drives No. 2 belt conveyor (5) operation, No. 2 belt conveyor is vertical mutually with No. 1 belt conveyor, and running velocity equates; Motor M 2 (19) drop-gear boxs by axle head, motor speed is lowered, and motor power is divided into both direction, power driven gear Z6 (20) left-hand revolution perpendicular to axial direction, gear Z6 (20) engaging gear Z5 (21) drives No. 4 and quickens conveyer belt; Gear Z5 (21) after the direction and rapid change with power, drives No. 3 the deceleration conveyer belt by middle transition gear Z4 (22) engaging gear Z3 (23); Motor M 2 (19) axial power are directly passed to cigarette by coupler and prop up dispersed arrangement treater (11), cigarette props up the flute profile belt wheel (27) of dispersed arrangement treater, makes conveyer belt 5 (12) numbers by flute profile band (28) driven gear Z7 (25) engaging gear Z8 (26).The electric-control system that this cigarette packer rejecting cigarette props up automatic recycling device is comparatively simple, and wrapping machine starts rear motor M1 and is in normally open, and No. 1, No. 2 belt conveyor moves all the time.In order to reduce power consumption, when the cigarette on No. 1 belt conveyor props up and exists detector to detect cigarette to prop up, cigarette is propped up the optical signal that passes through convert the controller that electric signal is transferred to motor M 2 (19) to, make motor M 2 rotate or stop, driving No. 3, No. 4, No. 5 belt conveyor and swing roller setting in motions or stop.This cigarette props up on the frame that has detecting sensor (4) stuck-at-belt conveyor (3), cigarette packer reject that cigarette that cigarette props up automatic recycling device props up that the dispersed arrangement treater is arranged on No. 4 and No. 5 belt conveyor between, mouth at No. 4 belt conveyor has a swing roller, swing roller surface some cigarettes that distributing vertically prop up groove, the bottom of groove is provided with some apertures that insert negative pressure air, is used for cigarette propped up being adsorbed on roller groove bottom.
The various parts of completion of processing are connected by the layout shown in the figure, finish with reference to three-dimensional assembly drowing assembling adjustment, the part and the layout structure of machine needn't change package, directly this device is connected into the cigarette packer cigarette and prop up the rejecting part, general cigarette packer all keeps some electricity, gas interface, directly connects power supply and negative pressure air gets final product normal operation.When reject one group of 20 cigarette that cigarette props up group propped up by cigarette reject push rod (1) prop up from cigarette release box mould (2) in after, enter No. 1 belt conveyor (3), the travel line speed of belt conveyor equals the highest rejecting speed that cigarette props up rejecting push rod (1).Machine is when high speed and low cruise, rejecting cigarette Zhi Congyan, to prop up the speed that box mould (2) lining is pushed out be different, the main effect of No. 1 belt conveyor (3) is that the cigarette that will reject props up rapid band and props up box mould (2) from cigarette, prevents that rejecting cigarette with next group props up and interfere, and damages machine.The cigarette of rejecting props up and carries out 90 degree in No. 1 belt conveyor (3) and No. 2 belt conveyor (5) junction and turn to, and enters No. 2 belt conveyor (5), and the belt speed of No. 2 belt conveyor is equal with No. 1 belt conveyor, their shared power systems.Because all there is smooth corrosion-resistant steel guide rail protection on the both sides of all belt conveyor; so the at random of transverse direction can not take place; in order to prevent that cigarette from propping up group on belt conveyor in the course of conveying, take place at randomly longitudinally, between No. 2, No. 3 belt conveyor (7), install cigarette additional and propped up arrangement sheet (6).The material of arrangement sheet is a light plastic, and the upper end is installed on the little axle, can rotate freely.Between No. 2 and No. 3 belt conveyor (7) a mounting inclination angle degree is arranged, when No. 2 belt conveyor of cigarette Zhi Zucong of carrying at a high speed enter No. 3 belt conveyor, cigarette props up mouth rod end and hits at cigarette and prop up on the arrangement sheet (6), reach the effect that the arrangement cigarette props up, the group of propping up cigarette continues motion under the conveying of belt, cigarette is propped up arrangement sheet (6) jack-up, and cigarette props up after group neatly passes through, and cigarette props up the arrangement sheet and falls reinstatement automatically.No. 3 belt conveyor (7) are deceleration belt conveyor, and No. 4 belt conveyor (8) are one and quicken belt conveyor.The cigarette of rejecting prop up group enter No. 3 belt conveyor after speed descend, entering No. 4 belt conveyor (8) back speed rises, between propping up, two groups of rejecting cigarettes will draw back a uniform distance, the cigarette that to reject continuously props up to organize and is kept in the belt conveyor within a certain period of time, reserve enough cigarettes for swing roller (24) and prop up finishing time, different cigarettes is propped up group put in order,, help to guarantee that cigarette props up the stability when putting in order and puts quality preferably in order because swing roller (24) keeps lower speed.When cigarette Zhi Yanchong wrinkle in the box mould and distortion, the operative employee can prop up direct taking-up with cigarette on this belt conveyor, and the cigarette of avoiding being out of shape props up appearance obstruction on swing roller.The structure of swing roller part as shown in Figure 4, cigarette props up group and is propped up by cigarette on No. 1 belt conveyor and exist detector (4) to detect, swing roller is started working, left-hand revolution.Cigarette props up group and is accelerated on No. 4 belt conveyor (8), makes it have enough inertia to enter into swing roller top 12 o ' clock positions.The swing roller surface longitudinal is covered with the groove of a cigarette size, and bottom portion of groove is drilled with aperture and inserts negative pressure air.The cigarette of falling on the swing roller from No. 4 belt conveyor props up under the turning effort of roller, fall in the groove, and by the negative compression air of bottom portion of groove absorption, so prop up can be along with roller stabilized rotation always for cigarette, from 12 o ' clock position left-hand revolutions to 6 o ' clock positions.At 6 o ' clock positions, the negative pressure air of bottom portion of groove is closed, and cigarette props up under the self gravitation effect, falls on No. 5 belt conveyor (9) of below.It is leg-of-mutton wavy projection that No. 5 belt conveyor (9) surface is manufactured with transversely arranged cross section, prevent cigarette prop up in the horizontal feed process, take place horizontal crooked and mobile.Cigarette props up to go up at No. 5 belt conveyor (9) and is delivered to cigarette by pulsation-free and prop up in the collecting tank (10), compiles neatly, and the workman can at the convenient time pick out defective cigaret and prop up, and directly qualified cigarette is propped up and sends into packaging process.
Claims (5)
1, a kind of cigarette packer is rejected cigarette and is propped up automatic recycling device, it is characterized in that: described automatic recycling device, and be arranged on wrapping machine and reject the interface that cigarette props up, this device mainly contains No. 1 and No. 2 belt conveyor (3,5); No. 3, No. 4 and No. 5 belt conveyor (7,8,9); Cigarette props up and has detecting sensor (4); Cigarette props up reorganizer (6); Cigarette props up dispersed arrangement treater (11); Go-on-go forwarder (12); Its motor M 1 (13) is installed in No. 1 belt conveyor (3) below, directly drive No. 1 belt conveyor (3) operation by roller (14), No. 1 belt conveyor connects conical gear Z1 (17), conical gear Z1 (17) pitch cone gear wheel Z2 (18), and conical gear Z2 (18) drives No. 2 belt conveyor (5) operation; Motor M 2 (19) is given gear Z6 (20) left-hand revolution perpendicular to axial direction by the drop-gear box of axle head with power transmission, and gear Z6 (20) engaging gear Z5 (21) drives No. 4 and quickens conveyer belt; Gear Z5 (21) drives No. 3 deceleration conveyer belt by transition gear Z4 (22) engaging gear Z3 (23); Motor M 2 axial power are directly passed to cigarette by coupler and prop up dispersed arrangement treater (11), and cigarette props up the flute profile belt wheel (27) of dispersed arrangement treater, make No. 5 belt conveyor (9) motion by flute profile band (28) driven gear Z7 (25) engaging gear Z8 (26).
2, cigarette packer as claimed in claim 1 is rejected cigarette and is propped up automatic recycling device, it is characterized in that: cigarette props up on the frame that has detecting sensor (4) stuck-at-belt conveyor (3), it props up the optical signal that passes through with cigarette and converts the controller that electric signal is transferred to motor M 2 (19) to, makes it to rotate or stop.
3, cigarette packer as claimed in claim 1 is rejected cigarette and is propped up automatic recycling device, it is characterized in that: cigarette props up reorganizer (6) and is arranged on mounting inclination angle degree back between No. 2 belt conveyor (5) and No. 3 belt conveyor (7), and it is by being fixedly mounted on the little axle on the frame and can forming around the light plastic sheet that little axle rotates.
4, cigarette packer as claimed in claim 1 is rejected cigarette and is propped up automatic recycling device, it is characterized in that: cigarette props up dispersed arrangement treater (11) and is arranged between No. 4 belt conveyor (8) and No. 5 belt conveyor (9), mouth at No. 4 belt conveyor has a swing roller (24), swing roller inner chamber left-half is connected to negative pressure air, some cigarettes that distributing vertically on the swing roller surface prop up groove, and the bottom of groove is provided with some apertures that insert negative pressure air.
5, cigarette packer as claimed in claim 1 is rejected cigarette and is propped up automatic recycling device, and it is characterized in that: go-on-go forwarder (12) is arranged on No. 5 belt conveyor (9), and it is leg-of-mutton wavy projection that its belt conveyor surface is manufactured with many transversely arranged cross sections.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520143734 CN2880674Y (en) | 2005-12-30 | 2005-12-30 | Device for auto-recoverying faulty cigarette of cigarette packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520143734 CN2880674Y (en) | 2005-12-30 | 2005-12-30 | Device for auto-recoverying faulty cigarette of cigarette packaging machine |
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| Publication Number | Publication Date |
|---|---|
| CN2880674Y true CN2880674Y (en) | 2007-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520143734 Expired - Fee Related CN2880674Y (en) | 2005-12-30 | 2005-12-30 | Device for auto-recoverying faulty cigarette of cigarette packaging machine |
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| CN (1) | CN2880674Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431670A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for single-cigarette detection and elimination equipment of packer |
| CN102431669A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for qualified cigarettes in cigarettes eliminated by cigarette packer |
| CN103910077A (en) * | 2014-03-17 | 2014-07-09 | 东南大学 | Full-automatic cigarette ejecting and arranging device and working method thereof |
| CN107080285A (en) * | 2017-04-21 | 2017-08-22 | 广东省韶关烟草机械配件厂有限公司 | cigarette recycling and processing device |
| CN111573229A (en) * | 2020-05-12 | 2020-08-25 | 常德瑞华制造有限公司 | Cigarette arrangement equipment |
-
2005
- 2005-12-30 CN CN 200520143734 patent/CN2880674Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431670A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for single-cigarette detection and elimination equipment of packer |
| CN102431669A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for qualified cigarettes in cigarettes eliminated by cigarette packer |
| CN102431670B (en) * | 2010-09-29 | 2013-04-17 | 中国科学院沈阳自动化研究所 | Recovery device for single-cigarette detection and elimination equipment of packer |
| CN103910077A (en) * | 2014-03-17 | 2014-07-09 | 东南大学 | Full-automatic cigarette ejecting and arranging device and working method thereof |
| CN103910077B (en) * | 2014-03-17 | 2015-10-07 | 东南大学 | Full-automatic cigarette rejects collating unit and method of work thereof |
| CN104983067A (en) * | 2014-03-17 | 2015-10-21 | 东南大学 | Full-automatic cigarette rejection arrangement method |
| CN104983067B (en) * | 2014-03-17 | 2016-07-06 | 东南大学 | Full-automatic cigarette rejects aligning method |
| CN107080285A (en) * | 2017-04-21 | 2017-08-22 | 广东省韶关烟草机械配件厂有限公司 | cigarette recycling and processing device |
| CN107080285B (en) * | 2017-04-21 | 2018-08-21 | 广东省韶关烟草机械配件厂有限公司 | cigarette recycling and processing device |
| CN111573229A (en) * | 2020-05-12 | 2020-08-25 | 常德瑞华制造有限公司 | Cigarette arrangement equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |