CN2871065Y - Automatic metal caster - Google Patents
Automatic metal caster Download PDFInfo
- Publication number
- CN2871065Y CN2871065Y CN 200520015393 CN200520015393U CN2871065Y CN 2871065 Y CN2871065 Y CN 2871065Y CN 200520015393 CN200520015393 CN 200520015393 CN 200520015393 U CN200520015393 U CN 200520015393U CN 2871065 Y CN2871065 Y CN 2871065Y
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- robot
- casting
- gravity casting
- gravity
- machines
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Abstract
The utility model relates to an automatic metal pouring and casting equipment, which comprises a gravity casting machine, a melting furnace and an industrial robot. A pouring mechanism with a pony ladle is mounted on the robot, which is controlled by the external spindle motor of the robot. Each gravity casting machine base are equipped with a movable device and controlled by a hydraulic unit. Through the improvement of the utility model, several gravity casting machines can be poured by one robot, which will largely decrease labor intensity and improve labor productivity.
Description
Technical field
The utility model relates to foundry industry, is a kind of automation casting of metals and Casting Equipment, specifically is to adopt gravity foundry technology and industrial robot to realize the equipment of automation casting control.
Background technology
The gravitational casting of metal is meant that aluminium alloy solution or other metallic solutions with fusing injects special mould, makes solution be full of a kind of casting technique of mold cavity by the gravity effect.This casting method equipment cost is low, and die manufacturing cycle is short, is used widely in industrial production.
In the prior art, traditional gravitational casting industry adopts hand teeming on the casting link, workman's work under bad environment, and the labour intensity height, automaticity and production efficiency all are in reduced levels.Up to more than 40 ℃, adopt hand teeming as the operating environment temperature of aluminium alloy wheel hub casting industry, every gravitational casting is confidential full-time teemer, labour intensity is very big, the consumption of human resources is big, and production efficiency is very low, can not adapt to the requirement of large-scale production.
Be directed to this, in order to reduce labour intensity and to enhance productivity, people are applied to industrial robot in the gravitational casting process, replace hand teeming, realize the casting control of automation.A common robot casts to the separate unit Gravity casting machines, and Gravity casting machines and melting furnace are positioned within the working region of robot arm.
Adopt the gravitational casting equipment of industrial robot to generally include Gravity casting machines, melting furnace, robot and other servicing units.Wherein, melting furnace adopts mode of heatings such as electricity, combustion gas or fuel oil, makes metallic solution keep certain temperature; A robot hand configuration extension bar pony ladle or a cover have the casting mechanism of pony ladle, and motor is housed on the casting mechanism, can drive pony ladle and rotate.Robot takes out aluminium liquid by pony ladle from melting furnace, aluminium liquid is cast in the Gravity casting machines mould.In order to overcome above-mentioned deficiency, the utility model purpose provides a kind of automation casting of metals and Casting Equipment, can carry out automatic casting to many Gravity casting machines by 1 robot, but the action of the pony ladle random device people on its casting mechanism and rotating, this machine can be shifted out robot work region when certain Gravity casting machines breaks down when needing repairing, entire equipment can normally be moved.
The said equipment can alleviate working strength of workers, improve production efficiency and product quality with respect to the mode of production that adopts hand teeming.But, to get on the material link in robot, robot hand directly disposes the mode of extension bar pony ladle, be subjected to robot path to change restriction, have bigger operating attitude dead band, it is also longer that time of liquid process is got by robot, is difficult to satisfy the demand of casting comprehensive automation; Be convenient to control by the method that the casting mechanism that has motor is cast than first method, move more flexible.But, because the control system and the ROBOT CONTROL system of motor are relatively independent, this motor is difficult to move along with the action of robot in the robot motion process, pony ladle can not rotate along with the motion of robot, this has just reduced the sensitivity that robot moves in getting the liquid process, thereby has prolonged whole work period.In a production cycle of Gravity casting machines, robot should be able to cast to Gravity casting machines as much as possible, that is to say the robot work region planted agent and arranges quantity Gravity casting machines as much as possible.And every of universal Gravity casting machines all disposes independent hydraulic power unit, and its volume can take bigger arrangement space, thereby influences the layout quantity of Gravity casting machines.In addition, if certain Gravity casting machines breaks down and needs personnel to enter robot work region to keep in repair, for security doctrine, comprise that this equipment of robot all will quit work, this will have a strong impact on operating efficiency.
The utility model content
The technical problem that the utility model at first will solve and the technical assignment of proposition are to overcome existing casting robot path change restriction, the defective that has bigger operating attitude dead band, a kind of automation casting of metals and Casting Equipment are provided, can carry out automatic casting to many Gravity casting machines by 1 robot, but the action of the pony ladle random device people on its casting mechanism and rotating, when breaking down, certain Gravity casting machines this machine can be shifted out robot work region when needing repairing, entire equipment can normally be moved, and the technical solution adopted in the utility model is:
A kind of automation casting of metals and Casting Equipment comprise Gravity casting machines, melting furnace, it is characterized in that also comprising an industrial robot, and described robot is equipped with casting mechanism, by robot external shaft Electric Machine Control.
The improvement of the utility model is that described Gravity casting machines, melting furnace are in the working region at center around being arranged in the machine people, each gravitational casting motor spindle is furnished with mobile device, described mobile device has driving mechanism, thereby Gravity casting machines is free to slide on guide rail.
The improvement of the utility model is that described Gravity casting machines controlled by a hydraulic power unit.
In the technique scheme, described " Gravity casting machines " is prior art, can adopt existing vertical Gravity casting machines, is used to realize the gravitational casting of metal; Described melting furnace adopts mode of heatings such as electricity, combustion gas or fuel oil, makes metallic solution keep certain temperature; Described casting mechanism is used for cooperating with robot, and the external shaft motor of robot (cover can be done the electric system of the coordinated movement of various economic factors with robot) is installed on the described casting mechanism, is used to control the rotation of scoop.Many Gravity casting machines and melting furnace are arranged in in the artificial central circular of the machine zone many shared hydraulic power units of Gravity casting machines around robot.The gravitational casting motor spindle is equipped with mobile device, can make Gravity casting machines shift out robot work region.
By the application of such scheme, the utility model compared with prior art has following advantage:
1, the utility model can be finished casting to many Gravity casting machines by 1 robot, with original hand teeming with to the separate unit Gravity casting machines casting compare, can reduce labour intensity greatly and raise labour productivity;
2, shared 1 hydraulic power unit of many Gravity casting machines of the present utility model has been saved the big quantity space of apparatus arrangement, has guaranteed to have between each Gravity casting machines enough spacings and other working spaces, but also has played the effect of energy savings.
3, casting mechanism of the present utility model can make the coordination simultaneously of pony ladle and robot by the external shaft Electric Machine Control of robot, improves the sensitivity of getting robot motion in the liquid process like this, and the assurance robot finishes with the movement locus of the best gets liquid.
4, equipment of the present utility model, when Gravity casting machines breaks down when needing personnel to enter robot work region to keep in repair, can shift out robot work region by the mobile device that install the bottom, but strict guarantee maintenance personal's personal safety, even robot generation misoperation can not cause personal injury yet, other Gravity casting machines and robot in the equipment can produce as usual.
Description of drawings
Accompanying drawing 1 is an apparatus arrangement schematic diagram of the present utility model.
Accompanying drawing 2 is the structural representation during the robot configuration casting mechanism in the utility model.
The specific embodiment
A kind of automation casting of metals and Casting Equipment, be used for the aluminium alloy wheel hub casting, comprise Gravity casting machines 1, melting furnace 2, casting mechanism 10, the WFJ346B Gravity casting machines that described Gravity casting machines 1 adopts the applicant to make, the IRB6650 mold casting type industrial robot that described robot 3 is ABB AB, 3.2 meters of brachiums, maximum load 125Kg, described melting furnace 2 is the resistance-type aluminium alloy melting furnace.Described casting mechanism 10 is used for cooperating with robot 3, and the external shaft motor 8 of robot 3 is installed on the described casting mechanism 10, and it can do the coordinated movement of various economic factors with robot 3, is used to control the rotation of pony ladle 9.6 Gravity casting machines 1 and melting furnace 2 are arranged in in the artificial central circular of the machine zone around robot 3, robot 3 centers all are 2.5 meters to the distance at Gravity casting machines 1 center and melting furnace 2 centers, Gravity casting machines 1 shared 1 hydraulic power unit 4, Gravity casting machines 1 bottom is equipped with mobile device 5, this mobile device 5 drives by driving mechanism 7 (hydraulic motor), Gravity casting machines 1 is moved being installed on the ground guide rail 6, need repairing or more during mold exchange, can make Gravity casting machines 1 shift out robot work region when Gravity casting machines 1 breaks down.
Claims (3)
1, a kind of automation casting of metals and Casting Equipment, comprise Gravity casting machines (1), melting furnace (2), it is characterized in that also comprising an industrial robot (3), described robot (3) is equipped with the casting mechanism (10) that has pony ladle (9), is controlled by robot external shaft motor (8).
2, automation casting of metals according to claim 1 and Casting Equipment, it is characterized in that it is in the working region at center that described Gravity casting machines (1), melting furnace (2) are arranged in robot (3), each Gravity casting machines (1) bottom is furnished with mobile device (5), described mobile device has driving mechanism (7), thereby Gravity casting machines is free to slide on guide rail (6).
3,, it is characterized in that described Gravity casting machines (1) controlled by a hydraulic power unit (4) according to described automation casting of metals of claim and Casting Equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520015393 CN2871065Y (en) | 2005-10-05 | 2005-10-05 | Automatic metal caster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520015393 CN2871065Y (en) | 2005-10-05 | 2005-10-05 | Automatic metal caster |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2871065Y true CN2871065Y (en) | 2007-02-21 |
Family
ID=37739414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520015393 Expired - Lifetime CN2871065Y (en) | 2005-10-05 | 2005-10-05 | Automatic metal caster |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2871065Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417334A (en) * | 2008-11-13 | 2009-04-29 | 重庆宗申技术开发研究有限公司 | Metal gravity casting automatic production line |
| CN102107275A (en) * | 2010-12-28 | 2011-06-29 | 浙江精一重工有限公司 | Motorcycle damping cylinder blank pouring production line |
| CN103722163A (en) * | 2013-12-30 | 2014-04-16 | 广州意戈力自动化设备有限公司 | Automatic production system for metal gravity casting |
-
2005
- 2005-10-05 CN CN 200520015393 patent/CN2871065Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417334A (en) * | 2008-11-13 | 2009-04-29 | 重庆宗申技术开发研究有限公司 | Metal gravity casting automatic production line |
| CN101417334B (en) * | 2008-11-13 | 2013-06-05 | 重庆宗申吕田机械制造有限公司 | Metal gravity casting automatic production line |
| CN102107275A (en) * | 2010-12-28 | 2011-06-29 | 浙江精一重工有限公司 | Motorcycle damping cylinder blank pouring production line |
| CN103722163A (en) * | 2013-12-30 | 2014-04-16 | 广州意戈力自动化设备有限公司 | Automatic production system for metal gravity casting |
| CN103722163B (en) * | 2013-12-30 | 2016-04-06 | 广东意戈力智能装备有限公司 | Metal gravity casting mechanized production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20070221 |
|
| EXPY | Termination of patent right or utility model |