CN2860724Y - Mobile horizontal and vertical type flange processing device - Google Patents
Mobile horizontal and vertical type flange processing device Download PDFInfo
- Publication number
- CN2860724Y CN2860724Y CN 200520064962 CN200520064962U CN2860724Y CN 2860724 Y CN2860724 Y CN 2860724Y CN 200520064962 CN200520064962 CN 200520064962 CN 200520064962 U CN200520064962 U CN 200520064962U CN 2860724 Y CN2860724 Y CN 2860724Y
- Authority
- CN
- China
- Prior art keywords
- lathe bed
- processing device
- flange processing
- guide rail
- vertical flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses a mobile horizontal-vertical type flange processing device which includes a lathe bed (1), a skid platform (2) and a blade (3) with a power head (7) installed at one end. The lathe bed (1) is the circular guideway lathe bed (1). A large gear ring (4) is fixed and installed on the circular guideway lathe bed (1). The blade (3) is connected and fixed with circular guideway lathe bed (1) by skid platform. A gear box (5) is set on the blade (3), and a small gear (6) is fixed and installed on the output end of the gear box (5). The utility model has the advantages of low cost, high accuracy, short cycle and wide application, etc.
Description
Technical field
The utility model relates to a kind of flange processing device, relates in particular to the on-the-spot device to the processing of large-sized object flange of a kind of energy.Belong to milling and dig technical field of processing equipment.
Background technology
At present, in the ship loader process of harbour, often run into the technical problem of the big flange of gear ring bearing that is connected with last big section rotating mechanism of processing Men Liang, general diameter has 5200mm, one of big section on door beam rotation platform wherein, and the weight of door beam segmentation is about 95 tons, and the weight of rotation platform segmentation is about 30 tons.Maximum volume is 23m * 3.5m * 5.2m.Huge like this structural member all is very difficult in lifting, transportation, processing, way in the past is separately to make member from technology, treat to dock again after the machined, exist thus as little deficiency: 1. installation accuracy and installation quality are difficult to guarantee, in the butt joint, welding stress makes the accurate face that processes cause torsional deformation, a large amount of manually carries out quality and the precision that Buddhist mill in kind etc. has all influenced the member butt joint; 2. complicated operation, the cycle is long, and artificial Buddhist mill labour intensity is big, and the scene of large lifting equipment cooperates, segmental machining, transportation, and often will be transported to special producer and go processing; 3. need a large amount of labours, cost is very high, to arrive the processing of special producer, and the big flange processing of gear ring bearing is bad, cause the gear ring bearing to damage too early, the result need hang the replacing bearing to the big section integral body of going up of loop wheel machine with large-scale floating crane, rebuilds big flange, lose up to a millionly, also have influence on harbour production.
This engineering group is prepared the independent development tooling device through repeatedly discussing, and turns to the on-the-spot mode of processing on the spot to solve this technical problem.
The utility model content
The utility model technical issues that need to address, promptly the purpose of this utility model is that a kind of cost is low, easy to operate in order to provide, precision is high, the cycle is short, and vertical flange processing device is put down in wide the moving of applicability.
Technical problem of the present utility model can solve by taking following measure:
Move flat vertical flange processing device, comprise that lathe bed, slide unit and an end are equipped with the cutter beam of unit head, its design feature is: aforesaid lathe bed is the ring-shaped guide rail lathe bed, be installed with bull gear on this ring-shaped guide rail lathe bed, aforementioned cutter beam is connected and fixed by slide unit and ring-shaped guide rail lathe bed, and this cutter beam is provided with reduction box, is positioned at this reduction box output and is installed with pinion.
Technical problem of the present utility model also can solve by taking following measure:
Described cutter beam and unit head junction are provided with the support that is used to support.
Also be provided with guide rail clip on the described ring-shaped guide rail lathe bed.
Described unit head is turning head, planing head or milling head.
It is fixing that described ring-shaped guide rail lathe bed and slide unit adopt nonmetal antifriction material to inlay.
Described reduction box is made up of the combination stepless speed adjusting gear and the motor of big retarding ratio.
Described cutter beam rear side also is provided with electrical control mechanism.
Described annular lathe bed bottom is provided with the screw that several are used for the adjusting level.
Compared with prior art, the utlity model has following beneficial effect:
1, since the employing scene process on the spot, and each parts of the present utility model can independent development equipment, significantly reduced cost, simplified procedure, shortened the process-cycle, and the labour need neither be very big, labour intensity also significantly reduces.
2, ring-shaped guide rail lathe bed, slide unit and be provided with the cutter girder construction design of unit head, as long as satisfy suitable rotating speed, unit head just can process and close the machined surface of exhaling requirement, operates extremely simple.
3, reduction box is installed on the cutter beam, has simplified the transmission position, can utilize deadweight to increase the stability of cutter beam again, and the rotation that cooperates of bull gear and pinion can be satisfied the normal scope of application.
4, the setting of electrical control mechanism makes things convenient for people workman's operation greatly.
Description of drawings
Fig. 1 the utility model structural representation
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is the slide unit structural representation
Fig. 4 is a cutter girder construction schematic diagram
The specific embodiment
Below in conjunction with specific embodiment the utility model is specifically described.
With reference to Fig. 1～Fig. 4, the utility model comprises lathe bed 1, a slide unit 2 and an end are equipped with the cutter beam 3 of unit head 7, lathe bed 1 is a ring-shaped guide rail lathe bed 1, be installed with bull gear 4 guide rail clips 9 on this ring-shaped guide rail lathe bed 1, the bottom is provided with the screw that several are used for the adjusting level, cutter beam 3 rear sides also are provided with electrical control mechanism cutter beam 3 and are connected and fixed by slide unit 2 and ring-shaped guide rail lathe bed 1, cutter beam 3 is provided with the support 8 and this cutter beam 3 that are used to support with unit head 7 junctions and is provided with reduction box 5, reduction box 5 is made up of the combination stepless speed adjusting gear and the motor of big retarding ratio, pinion 6 is installed on reduction box 5 outputs, unit head 7 adopts milling head, the end of center flange axle 12 is provided with bearing 15 and lining 14, and its bottom is provided with gland 13.
Ring-shaped guide rail lathe bed 1 adopts nonmetal antifriction material to inlay fixing with slide unit 2, reduction box 5 is installed on the cutter beam 3, simplified the transmission position, can utilize deadweight to increase the stability of cutter beam 3 again, the rotation that cooperates of bull gear 4 and pinion 6, can satisfy the normal scope of application, the setting of electrical control mechanism makes things convenient for people workman's operation greatly.
Claims (8)
1, moves flat vertical flange processing device, comprise that lathe bed (1), slide unit (2) and an end are equipped with the cutter beam (3) of unit head (7), it is characterized in that: aforesaid lathe bed (1) is a ring-shaped guide rail lathe bed (1), be installed with bull gear (4) on this ring-shaped guide rail lathe bed (1), aforementioned cutter beam (3) is connected and fixed by slide unit (2) and ring-shaped guide rail lathe bed (1), and this cutter beam (3) is provided with reduction box (5), is positioned at this reduction box (5) output and is installed with pinion (6).
2, according to claim 1 moving put down vertical flange processing device, it is characterized in that: described cutter beam (3) is provided with the support (8) that is used to support with unit head (7) junction.
3, according to claim 1 moving put down vertical flange processing device, it is characterized in that: also be provided with guide rail clip (9) on the described ring-shaped guide rail lathe bed (1).
4, according to claim 1 moving put down vertical flange processing device, it is characterized in that: described unit head (7) is turning head, planing head or milling head.
5, according to claim 1 moving put down vertical flange processing device, it is characterized in that: described ring-shaped guide rail lathe bed (1) adopts nonmetal antifriction material to inlay fixing with slide unit (2).
6, according to claim 1 moving put down vertical flange processing device, and it is characterized in that: described reduction box (5) is made up of the combination stepless speed adjusting gear and the motor of big retarding ratio.
7, according to claim 1 moving put down vertical flange processing device, and it is characterized in that: described cutter beam (3) rear side also is provided with electrical control mechanism.
8, according to claim 1 moving put down vertical flange processing device, it is characterized in that: described annular lathe bed (1) bottom is provided with the screw that several are used for the adjusting level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520064962 CN2860724Y (en) | 2005-09-26 | 2005-09-26 | Mobile horizontal and vertical type flange processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520064962 CN2860724Y (en) | 2005-09-26 | 2005-09-26 | Mobile horizontal and vertical type flange processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2860724Y true CN2860724Y (en) | 2007-01-24 |
Family
ID=37658352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520064962 Expired - Lifetime CN2860724Y (en) | 2005-09-26 | 2005-09-26 | Mobile horizontal and vertical type flange processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2860724Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844319A (en) * | 2010-05-21 | 2010-09-29 | 上海浦东新创机械有限公司 | Large mobile field processing equipment |
| CN101695759B (en) * | 2009-10-30 | 2011-10-05 | 山西安伦锻压机床有限公司 | Special five-meter numerical control vertical lathe for wind power flange |
| CN102922016A (en) * | 2012-11-08 | 2013-02-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN103447594A (en) * | 2013-08-26 | 2013-12-18 | 广西梧州运龙港船机械制造有限公司 | Plane milling device |
| CN108972018A (en) * | 2018-08-17 | 2018-12-11 | 广新海事重工股份有限公司 | A kind of large-scale high-precision flange processing machine |
-
2005
- 2005-09-26 CN CN 200520064962 patent/CN2860724Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101695759B (en) * | 2009-10-30 | 2011-10-05 | 山西安伦锻压机床有限公司 | Special five-meter numerical control vertical lathe for wind power flange |
| CN101844319A (en) * | 2010-05-21 | 2010-09-29 | 上海浦东新创机械有限公司 | Large mobile field processing equipment |
| CN101844319B (en) * | 2010-05-21 | 2013-03-06 | 上海浦东新创机械有限公司 | Large mobile field processing equipment |
| CN102922016A (en) * | 2012-11-08 | 2013-02-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN102922016B (en) * | 2012-11-08 | 2015-05-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN103447594A (en) * | 2013-08-26 | 2013-12-18 | 广西梧州运龙港船机械制造有限公司 | Plane milling device |
| CN103447594B (en) * | 2013-08-26 | 2017-02-22 | 广西梧州运龙港船机械制造有限公司 | plane milling device |
| CN108972018A (en) * | 2018-08-17 | 2018-12-11 | 广新海事重工股份有限公司 | A kind of large-scale high-precision flange processing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20070124 |
|
| EXPY | Termination of patent right or utility model |