CN2848552Y - Press shaping equipment of honeycomb shaped biomass fuel - Google Patents
Press shaping equipment of honeycomb shaped biomass fuel Download PDFInfo
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- CN2848552Y CN2848552Y CN 200520144931 CN200520144931U CN2848552Y CN 2848552 Y CN2848552 Y CN 2848552Y CN 200520144931 CN200520144931 CN 200520144931 CN 200520144931 U CN200520144931 U CN 200520144931U CN 2848552 Y CN2848552 Y CN 2848552Y
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- biomass fuel
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Abstract
The utility model relates to a press shaping device for honeycomb-shaped biomass fuel, which mainly comprises a straw crusher, a mixer, a press shaping machine and a conveyer thereof and is characterized in that a main shaft of the crusher is provided with a vertical rotor, the outer edge of the rotor is provided with a plurality of crushing hammer slices, crushing grooved rings with fixed teeth are arranged outside the crushing hammer slices, and cutting blades are arranged between the main shaft and the crushing hammer slices; a tapered bottom column barrel and a screw lifting rod are arranged on the mixer, a blanking pipe is arranged at the middle part of the tapered bottom column barrel, and the lower end of the blanking pipe is communicated with a circulation opening arranged on a lower cone; a rotary disk is arranged between a middle beam and a bottom beam of the press shaping machine, a feeding motor is arranged on an upper cross beam, a feeding threaded rod and a feeding opening are arranged between the feeding motor and the rotary disk, a plurality of work stations are arranged on the rotary disk and screw press shaping moulds are placed on the work stations. The entire production processes are circularly completed accordingly. The automation line production is adopted, which is favorable to industrial production, scale production, energy saving and ecological environment protection.
Description
Technical field
The utility model relates to a kind of compression molding device, particularly a kind of cellular biomass fuel compression molding device of tool automated production.
Background technology
China is agricultural production big country, annual about 400,000,000 tons in the grain of producing, correspondingly also produced 1,600,000,000 tons straw material, remove in a small amount and use for feed processing, big portion stacks the field air dry and burns, not only wasted large number of biological mass-energy source major polluting atmosphere environment again, also can be detrimental to health.Along with further developing of China's economy, total energy consumption also will further increase, and the development and use of therefore developing the renewable sources of energy, especially biomass energy are the great strategic direction of China's energy and national economy sustainable development.But biomass resource is the lower energy of a kind of Capacity Ratio of diffusing throwing type; big, bulky because of its decentralization, collect and transportation all very difficult; replace coal energy large-scale promotion application as conduct; must adopt the compression moulding technology; biomass energies such as loose various crop stalks, shell, leaf, livestock ight soil are pressed into solidification fuel, could realize biomass energy industrialization, scale.But prior art is wanted the moisture content 6%～14% of strict control to biomass material, otherwise is difficult to moulding.And the moisture content of ecosystem living beings is far above this, and needing in the pressing process increases stoving process and equipment, and will carry out under 200～300 ℃ of high temperature, i.e. power consumption is high aggravate the wearing and tearing of plant equipment again and the life-span short, make the shaped fuel cost up be difficult to promote.Though the biomass granule fuel press device has overcome above-mentioned shortcoming, the biological particles burning can only directly be burnt, and the charging igniting is convenient inadequately; residue after the burning can not utilize again; waste of fuel is bigger, causes the integrated cost height, is difficult to accomplish scale production and the large tracts of land popularization.
In view of this, in order to overcome above-mentioned shortcoming, this creator is according to oneself practical experience and technical concept, after deliberation, exploitation, and has the utility model to produce eventually.
The utility model content
The utility model is that a kind of cellular biomass fuel compression molding device will be provided, and achieves automation, large-scale production with solution, energy savings and the technical problem of preserving the ecological environment.
It is such solving the problems of the technologies described above the technical scheme that is adopted:
A kind of cellular biomass fuel compression molding device, mainly include straw crusher, batch mixer, press-forming machine and conveying device thereof, it is characterized in that: this disintegrating machine comprises a horizontal spindle that is connected with the feed roll travelling gear, main shaft is equiped with vertical rotor, the rotor outer is equipped with a plurality of broken hammer leaves, be equiped with the broken cogging ring of deciding on the shell body outside the broken hammer leaf, be equiped with cutter blades between the blade fore-stock of main shaft and broken hammer leaf, offer horizontal feed inlet on the shell body, the shell body bottom is equiped with sieve plate, connection pellet chamber under the sieve plate, the pellet chamber is connected to Material collecting box for harvesting, this Material collecting box for harvesting is awl end bucket, and the inlet box in this pellet chamber is equiped with electric boiling plate and carries the centrifugal blower of pellet;
This batch mixer comprises a support body, the support body top is provided with motor and major ingredient import, one awl end cylinder barrel is set in the support body, its center is provided with the spiral lifting arm, awl end cylinder barrel middle part is equiped with material blanking tube, the circulation port offered is communicated with on the lower cone of material blanking tube lower end and awl end cylinder barrel, offers discharging opening on the lower cone, and the lower cone bottom is provided with auxiliary material and enters the mouth;
This press-forming machine includes the turntable shaft at a support body and center, support body is put on the shelf and is provided with entablature, central sill and bottom girder, be equiped with the rotating disk that is connected with turntable shaft between central sill and bottom girder, on the entablature of support body one side the feed motor is housed, be provided with feeding screw rod and feeding port between feed motor and the rotating disk, rotating disk is provided with a plurality of stations, place straw on it and be pressed into pattern, the station of corresponding rotating disk is provided with oil hydraulic cylinder on central sill, the station of corresponding rotating disk is provided with mould oil cylinder pressure and transposition oil hydraulic cylinder on the bottom girder, and the station lower end of rotating disk is provided with demoulding push rod;
This is pressed into pattern and comprises a die and a pressing mold, is provided with a plurality of projections in the die, and center projection wherein is sheathed on the central through hole of this pressing mold, offers a plurality of perforation around the central through hole and wears with other projection is corresponding, and this die bottom is equiped with a demoulding;
Station on this rotating disk is three or six.
The utility model has adopted the honeycomb die punch forming, and its technological process is ingredient conveyor → shredding machine → buffering spice deposit storehouse → pneumatic conveyor → press-forming machine.The honeycomb die punch forming; principle be the compacting that way that spiral pushes feed is in advance finished fuel slug; by the rotary batcher extruding of screw rod feed; particle is pressed into mould with certain density; then; mould is turned back to second; promote the template of mould by hydraulic jack; particle is densified to moulding; mould rotates back into the 3rd after casting resin is finished simultaneously, and by oil cylinder is with the fuel slug release that presses down, the while is second compaction tool; at the 3rd filling mould; so whole process of production is finished in circulation, owing to adopt the automation continuous productive process, helps industrialization; large-scale production; achieve automation thereby solved; large-scale production, energy savings and the technical problem of preserving the ecological environment.
The utility model is simple in structure, and its advantage is as follows:
1, biomass material and shaped article need not be dried and hot pressing in process of production, have reduced coal, electric consumption, have reduced production cost, 50 yuan/ton of energy consumptions, shaping raw material integrated cost valency per ton is no more than 250 yuan, is lower than coal price 40%, is optimal for the coal new forms of energy.
2, adopt the automation continuous productive process, improved output, class's output reaches the 4-5 ton, helps large-scale production, and a production line can satisfy the demand of 800 peasant familys life with energy.
3, cellular biomass fuel, fuel value reach 3500-4500 kilocalorie/kilogram, charging igniting, the convenient and sanitation and hygiene as the burning honeycomb briquette.Every meal cooking only with one to two shaped fuel, gasification, and combustion 50 minutes, can do ripe 6 kilograms of rice and four entrees and a soup; Surplus materials can be made into 0.5 kilogram of charcoal behind the gasification, and combustion; Three meals in a day two meal use shaped fuel, a meal charcoal, and every day is 6 kilograms of need only, to energy savings, preserve the ecological environment, improve peasant household's quality of life, is significant, and the tool practicality.
Description of drawings
Fig. 1 is a crusher structure schematic diagram of the present utility model.
Fig. 2 is a batch mixer structural representation of the present utility model.
Fig. 3 is a cuber structural representation of the present utility model.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the A-A expanded view of Fig. 4.
Fig. 6 is the pattern sectional structure schematic diagram that is pressed into of the present utility model.
Fig. 7 is the pattern cross-sectional configuration schematic diagram that is pressed into of the present utility model.
The specific embodiment
This cellular biomass fuel compression molding device, mainly include straw crusher, batch mixer, press-forming machine and conveying device thereof, as shown in Figure 1, be crusher structure schematic diagram of the present utility model, this disintegrating machine 10 comprises a horizontal spindle 19 that is connected with feed roll travelling gear 13, main shaft 19 is equiped with vertical rotor 16, rotor 16 outers are equipped with a plurality of broken hammer leaves 15, be equiped with the broken cogging ring 14 of deciding on the shell body 11 outside the broken hammer leaf 15,15 of the blade fore-stock 12 of main shaft 19 and broken hammer leaves are equiped with cutter blades 18, offer horizontal feed inlet 17 on the shell body 11, shell body 11 bottoms are equiped with sieve plate 20,20 times connection pellets of sieve plate chamber 23, pellet chamber 23 is connected to Material collecting box for harvesting 25, this Material collecting box for harvesting 25 is awl end bucket, and the inlet box 21 in this pellet chamber 23 is equiped with electric boiling plate 22 and carries the centrifugal blower 24 of pellet.
As shown in Figure 2, be batch mixer structural representation of the present utility model, this batch mixer 30 comprises a support body 31, support body 31 tops are provided with motor 29 and major ingredient import 34, and an awl end cylinder barrel 32 is set in the support body 31, and its center is provided with spiral lifting arm 35, awl cylinder barrel 32 middle parts, the end are equiped with material blanking tube 36, the circulation port of offering on material blanking tube 36 lower ends and awl end cylinder barrel 32 the lower cone 33 37 is communicated with, offers discharging opening 39 on the lower cone 33, and the lower cone bottom is provided with auxiliary material and enters the mouth 38;
As Fig. 3,4, shown in 5, be cuber structural representation of the present utility model, press-forming machine 40 includes the turntable shaft 50 at a support body 41 and center, support body 41 is put on the shelf and is provided with entablature 42, central sill 45 and bottom girder 49, central sill 45 is equiped with the rotating disk 46 that is connected with turntable shaft 50 with 49 of bottom girders, on the entablature 42 of support body 41 1 sides feed motor 54 is housed, be provided with feeding screw rod 44 and feeding port 43 between feed motor 54 and the rotating disk 46, rotating disk 46 is provided with three or six stations 52, place straw on it and be pressed into pattern 60 (as shown in Figure 4), the station 52 of corresponding rotating disk 46 is provided with oil hydraulic cylinder 51 on the central sill 45, the station 52 of corresponding rotating disk 46 is provided with mould oil cylinder pressure 53 and transposition oil hydraulic cylinder 48 on the bottom girder 49, and station 52 lower ends of rotating disk 46 are provided with demoulding push rod 47;
Shown in Fig. 6,7, be compression moulding mode structure schematic diagram of the present utility model, this is pressed into pattern 60 and comprises a die 61 and a pressing mold 62, be provided with a plurality of projections 63,64 in the die 61, center projection 63 wherein is sheathed on the central through hole 66 of this pressing mold 62, offer a plurality of perforation 65 and other projection 64 corresponding wearing around the central through hole 66, these die 61 bottoms are equiped with a demoulding 67.
In sum, the utility model has promoted the use effect, has practicality, meets each important document of utility model patent, so propose utility application in accordance with the law.
Claims (4)
1, a kind of cellular biomass fuel compression molding device, mainly include straw crusher, batch mixer, press-forming machine and conveying device thereof, it is characterized in that: this disintegrating machine comprises a horizontal spindle that is connected with the feed roll travelling gear, main shaft is equiped with vertical rotor, the rotor outer is equipped with a plurality of broken hammer leaves, be equiped with the broken cogging ring of deciding on the shell body outside the broken hammer leaf, be equiped with cutter blades between the blade fore-stock of main shaft and broken hammer leaf, offer horizontal feed inlet on the shell body, the shell body bottom is equiped with sieve plate, connection pellet chamber under the sieve plate, the pellet chamber is connected to Material collecting box for harvesting;
This batch mixer comprises a support body, the support body top is provided with motor and major ingredient import, one awl end cylinder barrel is set in the support body, its center is provided with the spiral lifting arm, awl end cylinder barrel middle part is equiped with material blanking tube, the circulation port offered is communicated with on the lower cone of material blanking tube lower end and awl end cylinder barrel, offers discharging opening on the lower cone, and the lower cone bottom is provided with auxiliary material and enters the mouth;
This press-forming machine includes the turntable shaft at a support body and center, support body is put on the shelf and is provided with entablature, central sill and bottom girder, be equiped with the rotating disk that is connected with turntable shaft between central sill and bottom girder, on the entablature of support body one side the feed motor is housed, be provided with feeding screw rod and feeding port between feed motor and the rotating disk, rotating disk is provided with a plurality of stations, place straw on it and be pressed into pattern, the station of corresponding rotating disk is provided with oil hydraulic cylinder on central sill, the station of corresponding rotating disk is provided with mould oil cylinder pressure and transposition oil hydraulic cylinder on the bottom girder, and the station lower end of rotating disk is provided with demoulding push rod;
This is pressed into pattern and comprises a die and a pressing mold, is provided with a plurality of projections in the die, and center projection wherein is sheathed on the central through hole of pressing mold, offers a plurality of perforation around the central through hole and wears with other projection is corresponding, and this die bottom is equiped with a demoulding.
2, cellular biomass fuel compression molding device according to claim 1 is characterized in that: the inlet box in this pellet chamber is equiped with electric boiling plate and carries the centrifugal blower of pellet.
3, cellular biomass fuel compression molding device according to claim 1 is characterized in that: this Material collecting box for harvesting is awl end bucket.
4, cellular biomass fuel compression molding device according to claim 1 is characterized in that: the station on this rotating disk is three or six.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520144931 CN2848552Y (en) | 2005-12-22 | 2005-12-22 | Press shaping equipment of honeycomb shaped biomass fuel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520144931 CN2848552Y (en) | 2005-12-22 | 2005-12-22 | Press shaping equipment of honeycomb shaped biomass fuel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2848552Y true CN2848552Y (en) | 2006-12-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520144931 Expired - Fee Related CN2848552Y (en) | 2005-12-22 | 2005-12-22 | Press shaping equipment of honeycomb shaped biomass fuel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2848552Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101780721B (en) * | 2009-01-16 | 2012-07-04 | 李国星 | Movable-type intelligent rice wheat straw honeycomb cake molding machine |
| CN110982573A (en) * | 2019-12-20 | 2020-04-10 | 海盐县集佳建材有限公司 | Processing device for honeycomb-shaped biomass particles |
-
2005
- 2005-12-22 CN CN 200520144931 patent/CN2848552Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101780721B (en) * | 2009-01-16 | 2012-07-04 | 李国星 | Movable-type intelligent rice wheat straw honeycomb cake molding machine |
| CN110982573A (en) * | 2019-12-20 | 2020-04-10 | 海盐县集佳建材有限公司 | Processing device for honeycomb-shaped biomass particles |
| CN110982573B (en) * | 2019-12-20 | 2021-03-26 | 海盐县集佳建材有限公司 | Processing device for honeycomb-shaped biomass particles |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |