CN2838232Y - Seeds coating pelletizing machine - Google Patents
Seeds coating pelletizing machine Download PDFInfo
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- CN2838232Y CN2838232Y CN 200620001279 CN200620001279U CN2838232Y CN 2838232 Y CN2838232 Y CN 2838232Y CN 200620001279 CN200620001279 CN 200620001279 CN 200620001279 U CN200620001279 U CN 200620001279U CN 2838232 Y CN2838232 Y CN 2838232Y
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- pelleting
- seed
- dosing system
- machine according
- liquid preparation
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Abstract
The utility model discloses a seed coating pelletizing machine which is characterized in that the seed coating pelletizing machine comprises a coating / pelletizing job system, and a seed quantitative supply system, a liquid preparation quantitative supply system and a solid powder quantitative supply system respectively communicated with the coating / pelletizing job system. The utility model not only can make the coating operation but also can make the pelletizing operation and has the advantages of high efficiency and strong adaptability.
Description
Technical field
The utility model relates to the seed processing machinery in the agricultural machinery, particularly relates to a kind of seed pelleting Pelleting Machine.
Background technology
In agricultural production, be the germination rate behind raising and the assurance planting seed, prevent that disease from taking place, often use capsuled seed, promptly at kind of the medicine film that grain outer wrap one deck is formed by medicament, not encroached on by germ with the protection seed; Simultaneously, for the ease of the enforcement of mechanization sowing, and nutrition is provided for the growth of seed; need carry out pill processing to seed; promptly solid powder on the seed outer wrapping makes seed basic identical on shape, size, and provides seed growth needed nutriment in powder.The seed-pelleting of China processing at present is at the early-stage, existing seed-pelleting equipment and technology is relatively backward, be to use the sugar coating of pharmacy or chemical industry or granulator mostly (as making apparatus on Lantern Festival, in a container that tilts to rotate, add liquid and pulvis respectively), require far apartly with the suitability for industrialized production pelleted seed, the anti-pressure ability of seed pill finished product is low, seediness rate height, empty bag rate height; Artificial auxiliary for the powder feed flow, can not accurate quantification, production efficiency is low.And existing seed pelleting machine can not carry out the pill equalization, and the seed-pelleting machine can not carry out the dressing operation.
The utility model content
Technical problem to be solved in the utility model provides a kind of seed pelleting Pelleting Machine, solves the technical problem that existing dressing machine can not possess pill equalization function and dressing operation function simultaneously.
For achieving the above object, the utility model provides a kind of seed pelleting Pelleting Machine, its characteristics are, comprise: dressing/Pelleting operating system, and the seed dosing system, liquid preparation dosing system and the solid powder dosing system that are connected with described dressing/Pelleting operating system.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are, also comprise automatic electrical control system, connect described seed dosing system, dressing/Pelleting operating system, liquid preparation dosing system and solid powder dosing system respectively.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described dressing/Pelleting operating system comprises: work disk, cylinder, air-cushion device and guiding device; Described work disk is arranged on described cylinder bottom and described relatively cylinder horizontally rotates, and described air-cushion device is arranged between described work disk and the described cylinder bottom, and positive pressure air is imported described air-cushion device by described guiding device.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are, provide a drive unit of 0～900 rev/min stepless adjustable rotating speed to connect described work disk and described automatic electrical control system.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described seed dosing system comprises: one feeds roller, is arranged on the opening part of described cylinder, and the first-class branch of described feeding roller is provided with a plurality of storage tanks; The encoder of the described feeding roller revolution of one statistics connects described feeding roller; One power set connect described feeding roller and described automatic electrical control system.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described seed dosing system also comprises: an adjustable plate is arranged on the seed porch of described feeding roller top.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described feeding roller is divided into 8 equal portions in the axial direction, is divided into 4 equal portions diametrically, form the described storage tank that 32 volumes equate.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are, described liquid preparation dosing system comprises: fluid reservoir, acid and alkali-resistance centrifugal pump and atomizing disk, described atomizing disk is arranged on described cylinder interior, and liquid preparation is transported to described atomizing disk by described fluid reservoir through path by described acid and alkali-resistance centrifugal pump.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described liquid preparation dosing system is two covers, are provided with a liquid homogeneous agitating device in the described path of the cover liquid preparation dosing system in described two covers.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are that described liquid preparation dosing system also comprises: have the electromagnetic pneumatic tee ball valve and the digital liquid flow meter of secondary output contact, all be arranged in the described path.
Above-mentioned seed pelleting Pelleting Machine, its characteristics are, described solid powder dosing system comprises: pulvis is equipped with a year storehouse, anti-overhead stirred device and the stepless adjustable auger conveyor of rotating speed, and pulvis is transported in the described cylinder through described agitating device and described auger conveyor by the described year storehouse that is equipped with.
The utility model is compared with traditional type has following advantage:
1, by force can dressing, again can pillization, have the efficient height, adaptability is strong.
2, adopt the volumetric method seed metering device.
3, adopt the flowmeter of band secondary output that special-purpose liquor is quantitatively applied.
4, adopt centrifugal pump that liquor is carried.
5, all process adopts the PLC automatic control system.
Description of drawings
Fig. 1 is a schematic diagram of the present utility model;
Fig. 2 is the schematic diagram of the seed dosing system in the utility model;
Fig. 3 is the schematic diagram of the dressing/Pelleting operating system in the utility model;
Fig. 4 is the air-cushion device schematic diagram of the bottom of the dressing/Pelleting operating system in the utility model;
Fig. 5 is the overall structure figure of dressing of the present utility model/Pelleting operating system;
Fig. 6 and Fig. 7 are respectively the principle of switch board of electrical equipment control in the utility model and the electrical equipment control figure of Pelleting Machine secondary principle.
Embodiment
Below in conjunction with accompanying drawing the utility model optimum implementation is elaborated.
The utility model mainly be at existing dressing machine can only dressing, can not the pill equalization; existing pill machine can only pillization, can not dressing, can only singly criticize manual operations; can not organize line and carry out the quantity-produced problem; design has proposed a kind of seed pelleting Pelleting Machine; to realize that same machine can carry out the dressing operation of all kinds of seeds; can carry out the pill processing operation of all kinds of seeds again, and crudy and production efficiency all are significantly improved.
The utility model is made up of positive displacement seed dosing system, dressing/Pelleting operating system, liquid preparation dosing system, solid powder dosing system and automatic electrical control system and auxiliary equipment.
Fig. 1 is a schematic diagram of the present utility model, as shown in the figure,
The operation principle of dressing operation of the present utility model is as follows:
After the seed 101 that desire is handled enters the working region according to set amount, the centrifugal force that the disk 121 that is horizontally rotated provides, the rotating speed of disk 121 is stepless adjustable by 0～900rpm, and seed 101 carries out rotation and revolution along disk 121 and cylinder tangential direction; Liquid preparation 102 is atomized dish 122 atomizings after entering the working region according to set amount (mL), cover equably and be rolled in seed 101 surfaces, along with the motion of seed 101 (rotation, revolution roll and up and down, the moving of ectonexine), its surperficial liquid preparation can be distributed in each the surface of the seed (comprising in the pit) equably, thereby finish the dressing operation of seed, all processes of 50Kg seed pelleting operation is consuming time only need 15～20 seconds.
The operation principle of pill equalization of the present utility model:
The leading portion of pill equalization is identical with the dressing operation; after the surface of the seed is wetting by liquid preparation (or water); solid Pelleting pulvis 103 enters the workspace according to set amount (Kg); along with the motion of seed (rotation, revolution roll and up and down, the moving of ectonexine); its surperficial solid Pelleting pulvis 103 can be distributed in each the surface of the seed equably, requires to carry out repeatedly quantitative liquid feeding and supplies powder can finish the Pelleting operation of seed according to weightening finish.The Pelleting operation of seed is consuming time to be required different and different according to seed with weightening finish.
Fig. 2 is the schematic diagram of the seed dosing system in the utility model;
Positive displacement seed dosing system is made up of feeding roller 21 and encoder 22, feeding roller 21 axially is being divided into 8 equal portions, be divided into 4 equal portions (both having formed the container 211 that 32 volumes equate) in radial direction, feeding roller 21 rotating speeds are fixed, by automatic control system according to the anglec of rotation of the instruction control feeding roller 21 of prescription program (n * 45 °), to realize the weight feed of preliminary treatment seed.Also have an adjustable plate 212 that is used to control measuring accuracy, be arranged on the seed porch of feeding roller 21 tops.
Fig. 3 is the schematic diagram of the dressing/Pelleting operating system in the utility model; Fig. 4 is the air-cushion device schematic diagram of the bottom of dressing/Pelleting operating system.
Dressing/Pelleting operating system is made up of the stainless steel disk 121 that horizontally rotates, the static stainless steel cylinder 123 that is mated, air-cushion device 124 and two cover guiding devices.The working speed of stainless steel disk 121 is controlled according to the instruction of prescription program automatically by automatic control system, stepless in the course of the work adjustable (0～900rpm), to realize the dressing/Pelleting operation of seed.Positive pressure air 104 (as shown in fig. 1) enters the below of stainless steel cylinder 123 by air-cushion device 124, makes in the cavity of disk below and forms certain malleation, prevents from seed and plant the clothing agent to fall into the disk below that horizontally rotates.
The dosing system of liquid preparation is made up of electromagnetic pneumatic tee ball valve, digital liquid flow meter, check valve and the atomizing disk etc. of stainless steel fluid reservoir, acid and alkali-resistance centrifugal pump, band secondary output contact.According to the kind requirement of the present world, the agent of domestic Pelleting kind clothing, the utility model patent is equipped with the separate liquid preparation dosing system (wherein being arranged with liquid homogeneous agitating device) of two covers.The quantity delivered of two kinds of liquid preparations and supply number of times are carried out according to the instruction of prescription program by automatic control system.
The solid powder dosing system is equipped with a year storehouse, anti-overhead stirred device and the stepless adjustable auger conveyor of rotating speed by pulvis and forms.According to the technological requirement of the present world, domestic seed Pelleting, the seed pelleting Pelleting Machine is equipped with the separate solid powder dosing system of two covers.Carry out according to the instruction of prescription program by automatic electrical control system for powder total amount and supply number of times.
Automatic electrical control system is made up of PLC (Programmable Logic Controller programmable logic controller), PWS (Personal Web Server is the personal website server of Microsoft's exploitation) man-machine interface, MCC (Motor Control Center) control module and sensor.Can store 20 assembly sides (operational factor) in the PLC, prescription is by a batch seed processing capacity, and profit is planted, 1# liquid/powder the amount of feeding, feeding number of times, liquid powder blanking time, 2# liquid/powder the amount of feeding, feeding number of times, liquid powder blanking time, finished surface is painted, and operational factors such as curing are formed.
The PWS man-machine interface provides interactively operation interface, and the running status of system is monitored in real time.Automatic control system provides functions such as fault alarm, fault interlock protection, failure modes protection, to guarantee the safe operation of system.
Fig. 5 is the overall structure figure of dressing of the present utility model/Pelleting operating system, the positional structure relation that has clearly shown each several part among the figure, seed pelleting/Pelleting system 51 is arranged on bottommost, it is provided with seed dosing system 52, two solid powder dosing systems 53 are separately positioned on the left and right sides of integral device, liquid preparation dosing system 54 is arranged on the optional position, as long as it is input to integral device by pipeline with liquid preparation.
Solid powder dosing system 53 comprises that pulvis be equipped with to carry a storehouse 531, and pulvis is equipped with the top that the stepless adjustable auger conveyor 533 of rotating speed that carries the bottom, storehouse enters into the atomizing disk 511 of dressing/Pelleting system 51 inside by being positioned at pulvis and being equipped with the anti-overhead stirred device 532 that carries the bottom, storehouse and being positioned at pulvis.
Liquid preparation dosing system 54 comprises homogeneous agitating device 541, fluid reservoir 542 and acid and alkali-resistance centrifugal pump 543, by the tee ball valve 512 of pipeline 544 connection dressing/Pelleting systems, liquid preparation is by arriving the top of atomizing disks 511 again by connection digital liquid flow meter 513 and pipeline 514 behind the tee ball valve 512.
Fig. 6 and Fig. 7 are respectively the principle of switch board of electrical equipment control in the utility model and the electrical equipment control figure of Pelleting Machine secondary principle.Among the figure, M1 represents main motor, M2 representative atomizing motor, M3 represents blower fan, M4 represents 1# powder motor, and M7 represents other 2# powder motor, and M5 represents the 1# liquid pump, M6 represents 2# look pump, M8 represents measure motor, and on behalf of the 2# powder, M9 mix pump, and on behalf of the 1# powder, M10 mix pump, PLC represents the PLC power supply, and ZDY represents the 24VDC power supply.
Adopt device in volume to carry out the centrifugal pump that quantitatively applies, adopts that seed measures, the flowmeter of employing band secondary output carries out special-purpose liquor on the utility model structure and carry out the control that liquor is carried, employing PLC automatic control system realizes whole process.And this machine stable performance, reliable operation adopt vertical coated pellet granulation workpiece, compare with traditional type, have efficient height, adaptability strong, can dressing, characteristics that again can pillization, filled up the domestic blank of a tractor serves several purposes.That this machine has been realized is mechanical, electrical, liquid, gas integral computer automatically the dual-use function of control and manually control belong to domestic initiation.Its Specifeca tion speeification is as shown in table 1.
Table 1 Specifeca tion speeification
| Sequence number | Project | Index |
| 1 | Dressing productivity ratio (t/h) | Wheat 〉=8.0; Corn 〉=5.5 |
| 2 | Dressing qualification rate (%) | ≥98％ |
| 3 | Dressing percentage of damage (%) | ≤0.1％ |
| 4 | Pelleting unit interval productivity ratio (Kg/h) | Paddy rice 〉=140 |
| Wheat 〉=140 | ||
| Rape seed 〉=85 | ||
| 5 | Pelleting unit's power productivity (Kg/Kwh) | Paddy rice 〉=15 |
| Wheat 〉=15 | ||
| Rape seed 〉=10 | ||
| 6 | Pelleting qualification rate (%) | ≥95％ |
| 7 | Pelleting single seed rate (%) | ≥95％ |
| 8 | Pelleting has seed rate (%) | ≥98％ |
| 9 | The single seed compressive resistance (N) of Pelleting | ≥1.5 |
| 10 | The Pelleting liquor feed quantity coefficient of variation (%) | ≤2.5％ |
| 11 | The Pelleting pulvis feed quantity coefficient of variation (%) | |
| 12 | The pelleted seed feed quantity coefficient of variation (%) | |
| 13 | Availability (%) | ≥98％ |
| 14 | Noise | ≤85dB(A) |
The utility model is mainly used in dressing and the pill equalization that grain and oil crop, vegetables, flowers elite stand are herded seed, adapts to the needs of point disk seedling growing, precision drilling and grass seed air seeding.The utility model can be according to user's needs, and prestore 20 groups of dressings, Pelleting technical recipe are finished the processing operation of given process automatically by calculator.
As from the foregoing, have following characteristics on the utility model structure:
A. adopt the adjustable plate of control measuring accuracy;
B. adopt the many of metering seed feed quantity every the positive displacement roller;
C. adopt the encoder of metering seed feed quantity;
D. adopt the disk that horizontally rotates and the structure of seed pelleting and Pelleting operation;
E. adopt the certain malleation of formation in the cavity below disk, prevent from seed and plant the clothing agent to fall into the disk below that horizontally rotates and the positive pressure system that is provided with.
In sum, the utility model not only can be realized a machine operation of dressing, pillization, also has following advantage:
1, adopts the volumetric method seed metering device.
2, adopt the flowmeter of band secondary output that special-purpose liquor is quantitatively applied.
3, adopt centrifugal pump that liquor is carried.
4, all process adopts the PLC automatic control system.
The above is preferred embodiment of the present utility model only, is not to be used for limiting practical range of the present utility model; Every equivalence of doing according to the utility model changes and revises, and is all contained by claim of the present utility model.
Claims (11)
1, a kind of seed pelleting Pelleting Machine is characterized in that, comprising: dressing/Pelleting operating system, and the seed dosing system, liquid preparation dosing system and the solid powder dosing system that are connected with described dressing/Pelleting operating system.
2, seed pelleting Pelleting Machine according to claim 1, it is characterized in that, also comprise automatic electrical control system, connect described seed dosing system, dressing/Pelleting operating system, liquid preparation dosing system and solid powder dosing system respectively.
3, seed pelleting Pelleting Machine according to claim 2 is characterized in that, described dressing/Pelleting operating system comprises: work disk, cylinder, air-cushion device and guiding device;
Described work disk is arranged on described cylinder bottom and described relatively cylinder horizontally rotates, and described air-cushion device is arranged between described work disk and the described cylinder bottom, and positive pressure air is imported described air-cushion device by described guiding device.
4, seed pelleting Pelleting Machine according to claim 3 is characterized in that, provides a drive unit of 0～900 rev/min stepless adjustable rotating speed to connect described work disk and described automatic electrical control system.
5, seed pelleting Pelleting Machine according to claim 2 is characterized in that, described seed dosing system comprises:
One feeds roller, is arranged on the opening part of described cylinder, and the first-class branch of described feeding roller is provided with a plurality of storage tanks;
The encoder of the described feeding roller revolution of one statistics connects described feeding roller;
One power set connect described feeding roller and described automatic electrical control system.
6, seed pelleting Pelleting Machine according to claim 5 is characterized in that, described seed dosing system also comprises: an adjustable plate is arranged on the seed porch of described feeding roller top.
7, seed pelleting Pelleting Machine according to claim 5 is characterized in that, described feeding roller is divided into 8 equal portions in the axial direction, is divided into 4 equal portions diametrically, forms the described storage tank that 32 volumes equate.
8, seed pelleting Pelleting Machine according to claim 2, it is characterized in that, described liquid preparation dosing system comprises: fluid reservoir, acid and alkali-resistance centrifugal pump and atomizing disk, described atomizing disk is arranged on described cylinder interior, and liquid preparation is transported to described atomizing disk by described fluid reservoir through path by described acid and alkali-resistance centrifugal pump.
9, seed pelleting Pelleting Machine according to claim 8 is characterized in that, described liquid preparation dosing system is two covers, is provided with a liquid homogeneous agitating device in the described path of the cover liquid preparation dosing system in described two covers.
10, according to Claim 8 or 9 described seed pelleting Pelleting Machines, it is characterized in that described liquid preparation dosing system also comprises: have the electromagnetic pneumatic tee ball valve and the digital liquid flow meter of secondary output contact, all be arranged in the described path.
11, seed pelleting Pelleting Machine according to claim 2, it is characterized in that, described solid powder dosing system comprises: pulvis is equipped with a year storehouse, anti-overhead stirred device and the stepless adjustable auger conveyor of rotating speed, and pulvis is transported in the described cylinder through described agitating device and described auger conveyor by the described year storehouse that is equipped with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620001279 CN2838232Y (en) | 2005-08-17 | 2006-01-19 | Seeds coating pelletizing machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200520023183.5 | 2005-08-17 | ||
| CN200520023183 | 2005-08-17 | ||
| CN 200620001279 CN2838232Y (en) | 2005-08-17 | 2006-01-19 | Seeds coating pelletizing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2838232Y true CN2838232Y (en) | 2006-11-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620001279 Expired - Lifetime CN2838232Y (en) | 2005-08-17 | 2006-01-19 | Seeds coating pelletizing machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103843493A (en) * | 2013-12-03 | 2014-06-11 | 石河子市华农种子机械制造有限公司 | Large numerical control seed coating system |
| CN104541670A (en) * | 2014-12-31 | 2015-04-29 | 宜春万申制药机械有限公司 | Technology method for pelletization of tobacco seed coating |
| CN107182365A (en) * | 2017-07-15 | 2017-09-22 | 厦门丸美播农业科技有限公司 | Intelligent granulator |
| CN109392361A (en) * | 2018-12-11 | 2019-03-01 | 玉溪中烟种子有限责任公司 | A kind of seed pelleting Pelleting device |
| CN109451918A (en) * | 2018-11-28 | 2019-03-12 | 中国农业机械化科学研究院 | The pelletized color applicator of seed pelleting |
| CN115004900A (en) * | 2022-06-24 | 2022-09-06 | 中国农业大学 | Crop seed pelleting method and device |
-
2006
- 2006-01-19 CN CN 200620001279 patent/CN2838232Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103843493A (en) * | 2013-12-03 | 2014-06-11 | 石河子市华农种子机械制造有限公司 | Large numerical control seed coating system |
| CN103843493B (en) * | 2013-12-03 | 2016-04-20 | 石河子市华农种子机械制造有限公司 | Large-sized numerical control seed pelleting system |
| CN104541670A (en) * | 2014-12-31 | 2015-04-29 | 宜春万申制药机械有限公司 | Technology method for pelletization of tobacco seed coating |
| CN107182365A (en) * | 2017-07-15 | 2017-09-22 | 厦门丸美播农业科技有限公司 | Intelligent granulator |
| CN109451918A (en) * | 2018-11-28 | 2019-03-12 | 中国农业机械化科学研究院 | The pelletized color applicator of seed pelleting |
| CN109392361A (en) * | 2018-12-11 | 2019-03-01 | 玉溪中烟种子有限责任公司 | A kind of seed pelleting Pelleting device |
| CN115004900A (en) * | 2022-06-24 | 2022-09-06 | 中国农业大学 | Crop seed pelleting method and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Xiandai Agricultural Equipment Science and Technology Co., Ltd Assignor: Chiese Academy of Agricultural Mechanization Sciences Contract fulfillment period: 2008.9.29 to 2013.12.31 Contract record no.: 2008110000130 Denomination of utility model: Seeds coating pelletizing machine Granted publication date: 20061122 License type: Exclusive license Record date: 20081121 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.29 TO 2013.12.31; CHANGE OF CONTRACT Name of requester: XIANDAI AGRICULTURAL EQUIPMENT SCIENCE AND TECHNOL Effective date: 20081121 |
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| ASS | Succession or assignment of patent right |
Owner name: XIANDAI AGRICULTURAL EQUIPMENT SCIENCE AND TECHNOL Free format text: FORMER OWNER: CHINESE ACADEMY OF AGRICULTURAL MECHANIZATION Effective date: 20120608 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20120608 Address after: 100083 Beijing city Chaoyang District Deshengmen North Beach No. 1 Patentee after: Xiandai Agricultural Equipment Science and Technology Co., Ltd Address before: 100083 Beijing City, Chaoyang District, No. 1 North Beach Patentee before: Chiese Academy of Agricultural Mechanization Sciences |
|
| CX01 | Expiry of patent term |
Granted publication date: 20061122 |
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| EXPY | Termination of patent right or utility model |