CN2831044Y - Integrated error electronic test board for ceramic tile - Google Patents
Integrated error electronic test board for ceramic tile Download PDFInfo
- Publication number
- CN2831044Y CN2831044Y CN 200520063256 CN200520063256U CN2831044Y CN 2831044 Y CN2831044 Y CN 2831044Y CN 200520063256 CN200520063256 CN 200520063256 CN 200520063256 U CN200520063256 U CN 200520063256U CN 2831044 Y CN2831044 Y CN 2831044Y
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- ceramic tile
- guide rail
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Abstract
The utility model discloses an electronic test board for integrated error of a ceramic tile, which comprises a machine seat, a guide rail, a detecting device, a support lifting device and a control system, wherein the detecting devices are installed on the guide rail and can slide longitudinally along the guide rail, the guide rail is installed on the machine seat and can slide transversely, and the support lifting device is positioned in the middle part of the machine seat and can slide along the guide rail. Thereby, the position of the detecting devices can be adjusted according to the specifications of the ceramic tiles to be distributed on each detecting points, the detecting devices and the support lifting device are electrically connected with the control system respectively, and the action process and the detecting process of the detecting devices and the support lifting device, and the data acquisition of the sensor are uniformly controlled by the control system. The utility model has the advantages that the utility model can make comprehensive detection for the integrated error of the ceramic tile automatically, so the detecting cost is low, the labor intensity of workers is decreased greatly, and the service life is long. Thus, the utility model is detecting device with the advantages of high detecting precision, high detecting efficiency, economy and practicality.
Description
Technical field
The utility model relates to the Electronic Testing field, a kind of proving installation that the composition error of floor tile is detected of more specifically saying so.
Background technology
Mechanization, automaticity that China's ceramic wall and floor bricks is produced are higher, but the detection technique of tile product and testing apparatus are not caught up with the development of production technology.At present, it is to take artificial sampling basically that floor tile distortion composition error detects, and measures with dial gauge, gets the testing result of the mean value of the sample that records as a collection of ceramic tile.The quantity that a kind of specification is got in each detection is 10, and the detection of every block of ceramic tile will be changeed 4 directions could detect every index, and the testing amount that therefore detects the workman is big, error is big, efficient is low, can cause the quality of product in same grade to be difficult for guaranteeing.Exploitation and adopt advanced detection technique and device is controlled to the accuracy that improves detection efficiency, measurement result and to the ceramic tile quality, is very important and important practical sense is arranged.
The utility model content
The purpose of this utility model be exactly to provide in order to solve above-mentioned deficiency a kind of can full automatic detection ceramic tile composition error Electronic Testing platform.
The utility model adopts technical solution as follows in order to solve the problems of the technologies described above:
Ceramic tile composition error Electronic Testing platform, it includes support, guide rail, pick-up unit, supporting elevation device and control system, pick-up unit is installed on the guide rail, and can do longitudinal sliding motion along guide rail, guide rail is installed on the support and can laterally slides, the supporting elevation device is positioned at the middle part of support and also can slides along guide rail, the position of pick-up unit can be according to the specification adjustment of ceramic tile like this, be distributed on each check point, pick-up unit and supporting elevation device are electrically connected with control system respectively, the action of pick-up unit and supporting elevation device, testing process, the data acquisition of sensor is by the unified control of control system control.
The described pick-up unit that is separately positioned on the guide rail has nine.
Nine pick-up units on the described guide rail are matrix form and distribute, and lay respectively on Si Jiaochu, center and the four edges of support.
Described pick-up unit comprises bearing and survey axle and displacement transducer in it is installed, and survey on the axle back-moving spring is housed, the one end passes cover plate, and the other end links to each other with displacement transducer by web joint.
Described pick-up unit also includes cylinder, gauge head fixed head and swing arm, cylinder is connected with the gauge head fixed head by its piston rod, be separately installed with on the gauge head fixed head and be gauge head and the contact of arranging up and down, swing arm is installed in the bearing by rotating shaft, have the hole on the bearing, one end of swing arm contacts with web joint, and the hole that the other end passes on the bearing contacts with contact.
Described contact is threaded with the gauge head fixed head.
Described control system is electrically connected with the solenoid valve and the displacement transducer of pick-up unit control cylinder.
Described supporting elevation device is provided with telescopic sway brace, is provided with pillar at the front end of sway brace, holds up ceramic tile to be measured by four pillars.
The beneficial effect that the utility model adopts above-mentioned technical solution to bring is: because the test item of ceramic tile has six indexs, have 18 measuring points, use the utility model to detect and only need 9 displacement transducers, by carrying out contact type measurement, just can carry out complete detection to the composition error index of ceramic tile automatically, the detection cost is low, greatly reduce working strength of workers, long service life, can reach the serviceable life of each displacement transducer 1,000 ten thousand times, thereby make test board that higher measuring accuracy and lower cost be arranged, make it become the accuracy of detection height, high and the economical and practical proving installation of detection efficiency.
Description of drawings
Fig. 1 is a plan structure synoptic diagram of the present utility model;
Fig. 2 is anchor point of the present utility model and measurement point arrangenent diagram;
Fig. 3 is data acquisition of the present utility model and control principle figure;
The structural representation of the pick-up unit of Fig. 4 for need detect the time to X or Y direction and Z direction both direction;
The plan structure synoptic diagram of the pick-up unit of Fig. 5 for need detect the time to X, Y and three directions of Z.
Embodiment
By shown in Figure 1, ceramic tile composition error Electronic Testing platform, it includes support 1, guide rail 2, pick-up unit 3, supporting elevation device 4 and control system, guide rail 2 is installed on the support 1 and can laterally slides, described pick-up unit 3 is installed on the guide rail 2, having nine is matrix form and is separately positioned on nine check points, these nine check points lay respectively at the Si Jiaochu of support 1, on center and the four edges, supporting elevation device 4 is positioned at the middle part of support 1, be installed on the guide rail 2 and adjustable positions, lifting action is by air cylinder driven, its back up pad 401 is provided with telescopic sway brace 402, can stretch according to the specification size of ceramic tile to be measured, front end at sway brace 402 is provided with pillar 403, four pillars 403 hold up ceramic tile 5 to be measured, pick-up unit 3 and supporting elevation device 4 are electrically connected with control system, because the detection side of each check point is to incomplete same with the test item number on the support 1, therefore the structure of the pick-up unit 3 of each check point is also incomplete same, as shown in Figure 2, the check point of No. 3 and No. 5 just only need detect the Z direction, promptly the pick-up unit structure of No. 3 and No. 5 check points is as follows: this pick-up unit 3 is made up of bearing 301 and survey axle 302 and the displacement transducer 303 installed in it, survey on the axle 302 and be with spring 304, the one end passes cover plate 305 and contacts with the ceramic tile front, and the other end links to each other with displacement transducer 303 by web joint 306; No. 1, No. 2, No. 4, the check point of No. 6 and No. 8 just need detect X or Y direction and Z direction both direction, promptly No. 1, No. 2, No. 4, the pick-up unit structure of No. 6 and No. 8 check points is as follows: as shown in Figure 4, this pick-up unit is by bearing 301, cylinder 307, gauge head fixed head 308, swing arm 309, the survey axle 302 and the displacement transducer 303 that are installed in the bearing 301 are formed, survey on the axle 302 and be with spring 304, the one end passes cover plate 305 and contacts with the ceramic tile front, the other end links to each other with displacement transducer 303 by web joint 306, cylinder 307 is connected with gauge head fixed head 308 by its piston rod, be separately installed with gauge head 310 and contact 311 on the gauge head fixed head 308, they are up and down arranges, this contact 311 and gauge head fixed head 308 are to be threaded, can be by the extension elongation of threaded adjusting contact 311, swing arm 309 is installed on the bearing 301 by its rotating shaft, have hole 312 on the bearing 301, one end of swing arm 309 contacts with web joint 306, the hole 312 that the other end passes on the bearing 301 contacts with contact 311, the check point of No. 7 and No. 9 just need detect three directions, the structure of its pick-up unit 3 only need increase cylinder again on above-mentioned architecture basics as shown in Figure 4, gauge head fixed head and swing arm get final product, their annexation is also identical with above-mentioned annexation as shown in Figure 4, be not described further at this, the pick-up unit structure schematic top plan view that three directions are detected as shown in Figure 5, described control system is to be electrically connected with the solenoid valve and the displacement transducer of control cylinder in the pick-up unit, and its data acquisition and control principle are as shown in Figure 3.
Composition error Electronic Testing platform is the instrument that is used to measure various floor tile dimensional characteristics, and test item is: 1, straightness of sides, squareness, edge lengths; 2, roughness index: six indexs such as spring curvature, center curvature degree, angularity.Only needing during mensuration once to place just can be rapidly, image data exactly, and the input Computer Processing demonstrates catercorner length and every error numerical value on screen, print testing result, sets up database and files.
Adopt and the consistent on-gauge plate with ideal dimensions of survey Ceramic Tiles profile, be placed on four pillar end faces of the supporting elevation device in the middle part of the test board, the air cylinder driven supporting mechanism is in when upper, can carry out the measurement of straightness of sides, squareness, edge lengths; Supporting mechanism is in when the next, can carry out the measurement of spring curvature, center curvature degree, angularity.
All testing processes and the data processing of this test board are all with standard GB/T3810.2-1999 is a foundation, can be used as the detecting instrument of manufacturer and quality inspection unit.
The precision of this test board is: 0.1mm or ± 0.05mm.
The measurement range of this test board is: the full-size of Ceramic Tiles (L*B): 800*800, minimum dimension: 300*300.
As shown in Figure 2, DY1, DY3, DX3 are the positioning supports point of XOY plane, distance apart from on-gauge plate (ceramic tile) two adjacent edges is 10mm, the position of each measuring point as shown in Figure 2, X1, X4, X6, X7, X9 are the directions X measuring point, Y2, Y7, Y8, Y9 are Y direction measuring point, and Z1, Z2, Z3, Z4, Z5, Z6, Z7, Z8, Z9 are Z direction measuring point.
The operating process of this test board:
1, according to the specification of survey Ceramic Tiles, selects the corresponding standard plate, determine each measured point and anchor point;
2, air cylinder driven X1, X8 point clamps and test, does not allow to unclamp in all the other limit project testing processes;
3, air cylinder driven X4, X6, X7, X9 point put in place and test then, unclamp after the image data;
4, last air cylinder driven Y2, Y7, Y9 point puts in place and test, the interior measuring point of XOY plane all unclamps after the image data;
5, the air cylinder driven supporting mechanism descends, and on-gauge plate is in the next, and Z1 is to Z9 measuring point image data;
6, take out on-gauge plate, the ceramic tile face down that will detect is laid on the test board, repeats above operating process and detects.
The principle of work of this test board: cylinder drives the gauge head fixed head by its piston rod and slowly moves to the ceramic tile direction, touch up to the gauge head of gauge head fixed head and the edge joint of ceramic tile to be measured, at this moment contact also contacts with swing arm, the extension elongation of contact is adjustable, when touching with the edge joint that guarantees gauge head and ceramic tile, contact makes swing arm turn over an angle, and the other end of swing arm presses web joint to move down, thereby makes displacement transducer can measure shift value.If therefore directions X and Y direction all have measurement requirement, as shown in Figure 5, then cylinder is taken up in order of priority the gauge head fixed head that drives both direction to move, and displacement transducer can successively measure the shift value of both direction, i.e. X, Y direction shift value.In the time will detecting roughness index, air cylinder driven supporting elevation device descends, and makes the face to be measured of ceramic tile press down the survey axle, web joint moves down, displacement transducer can measure the shift value of Z direction, and a pick-up unit can detect the shift value of 3 directions at most, i.e. X, Y, Z direction shift value.
Data acquisition of this test board and control: the control system of being made up of single-chip microcomputer is sent actuating signal to the solenoid valve of pneumatic system, and the cylinder of control detection device unclamps and clamps action, finishes testing process automatically.Displacement transducer will measure displacement conversion and become electric signal, export data collecting card to, after the A/D conversion, be transported to Computer Processing, computing machine carries out the calculating of six indexs according to the survey data, on screen, demonstrate catercorner length and every error numerical value at last, print testing result, set up database and file.
Claims (8)
1, ceramic tile composition error Electronic Testing platform, it is characterized in that: it includes support, guide rail, pick-up unit, supporting elevation device and control system, guide rail slidably is installed on the support, pick-up unit is separately positioned on the guide rail of each check point on the support, the supporting elevation device is positioned at the middle part of support, and be movably arranged on the guide rail, pick-up unit and supporting elevation device are electrically connected with control system respectively.
2, ceramic tile composition error Electronic Testing platform according to claim 1, it is characterized in that: the described pick-up unit that is separately positioned on the guide rail has nine.
3, ceramic tile composition error Electronic Testing platform according to claim 2 is characterized in that: nine pick-up units on the described guide rail are matrix form and distribute, and lay respectively on Si Jiaochu, center and the four edges of support.
4, according to claim 1,2 or 3 described ceramic tile composition error Electronic Testing platforms, it is characterized in that: described pick-up unit comprises bearing and is installed in bearing interior survey axle and displacement transducer, survey on the axle and be with spring, the one end passes cover plate, and the other end links to each other with displacement transducer by web joint.
5, ceramic tile composition error Electronic Testing platform according to claim 4, it is characterized in that: described pick-up unit also includes cylinder, gauge head fixed head and swing arm, cylinder is connected with the gauge head fixed head by its piston rod, one end of gauge head fixed head is provided with gauge head, the other end is provided with contact, and swing arm is installed in the bearing by its rotating shaft, has the hole on the bearing, one end of swing arm contacts with web joint, and the hole that the other end passes on the bearing contacts with contact.
6, ceramic tile composition error Electronic Testing platform according to claim 5 is characterized in that: described contact and gauge head fixed head are by being threaded.
7, ceramic tile composition error Electronic Testing platform according to claim 5, it is characterized in that: described control system is electrically connected with the solenoid valve and the displacement transducer of pick-up unit control cylinder.
8, according to claim 1,2 or 3 described ceramic tile composition error Electronic Testing platforms, it is characterized in that: described supporting elevation device is provided with telescopic sway brace, is provided with pillar at the front end of sway brace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520063256 CN2831044Y (en) | 2005-08-23 | 2005-08-23 | Integrated error electronic test board for ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520063256 CN2831044Y (en) | 2005-08-23 | 2005-08-23 | Integrated error electronic test board for ceramic tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2831044Y true CN2831044Y (en) | 2006-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200520063256 Expired - Fee Related CN2831044Y (en) | 2005-08-23 | 2005-08-23 | Integrated error electronic test board for ceramic tile |
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| CN (1) | CN2831044Y (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102252645A (en) * | 2011-06-17 | 2011-11-23 | 宁夏中卫大河机床有限责任公司 | Machine tool worktable flatness detection device and method |
| CN102313520A (en) * | 2011-07-31 | 2012-01-11 | 杭州三速科技有限公司 | Diagonal detection apparatus |
| CN104034260A (en) * | 2014-05-27 | 2014-09-10 | 佛山职业技术学院 | Ceramic tile automatic detection device |
| CN104330024A (en) * | 2014-10-15 | 2015-02-04 | 济宁中科先进技术研究院有限公司 | Small mechanical part shape and position error detection device and detection method thereof |
| CN105157581A (en) * | 2015-10-09 | 2015-12-16 | 广东赛因迪科技股份有限公司 | Detection method and apparatus for ceramic sheet dimension |
| CN106289133A (en) * | 2016-08-15 | 2017-01-04 | 天津大学 | A kind of sheet material automatic Synthesis detection device |
| CN107084755A (en) * | 2017-03-06 | 2017-08-22 | 陆同盛 | A kind of ceramic wall and floor bricks quality online test method |
| CN107687828A (en) * | 2016-08-04 | 2018-02-13 | 富鼎电子科技(嘉善)有限公司 | Locating check fixture in point |
| CN109446680A (en) * | 2018-11-05 | 2019-03-08 | 天津大学 | Plate detection device supporting pin position optimization design method and device |
| CN109539988A (en) * | 2019-01-16 | 2019-03-29 | 天津市建筑工程质量检测中心有限公司 | A kind of square plate geometric tolerance measurement method |
| CN109631761A (en) * | 2019-01-16 | 2019-04-16 | 天津市建筑工程质量检测中心有限公司 | A kind of square plate geometric tolerance detection device |
| CN114705099A (en) * | 2022-03-24 | 2022-07-05 | 中国国检测试控股集团陕西有限公司 | Standard plate jacking device of ceramic tile size comprehensive determinator |
-
2005
- 2005-08-23 CN CN 200520063256 patent/CN2831044Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102252645A (en) * | 2011-06-17 | 2011-11-23 | 宁夏中卫大河机床有限责任公司 | Machine tool worktable flatness detection device and method |
| CN102313520A (en) * | 2011-07-31 | 2012-01-11 | 杭州三速科技有限公司 | Diagonal detection apparatus |
| CN104034260A (en) * | 2014-05-27 | 2014-09-10 | 佛山职业技术学院 | Ceramic tile automatic detection device |
| CN104330024A (en) * | 2014-10-15 | 2015-02-04 | 济宁中科先进技术研究院有限公司 | Small mechanical part shape and position error detection device and detection method thereof |
| CN105157581A (en) * | 2015-10-09 | 2015-12-16 | 广东赛因迪科技股份有限公司 | Detection method and apparatus for ceramic sheet dimension |
| CN107687828B (en) * | 2016-08-04 | 2020-08-28 | 富鼎电子科技(嘉善)有限公司 | Center-dividing positioning checking fixture |
| CN107687828A (en) * | 2016-08-04 | 2018-02-13 | 富鼎电子科技(嘉善)有限公司 | Locating check fixture in point |
| CN106289133B (en) * | 2016-08-15 | 2019-01-29 | 天津大学 | A kind of plate automatic Synthesis detection device |
| CN106289133A (en) * | 2016-08-15 | 2017-01-04 | 天津大学 | A kind of sheet material automatic Synthesis detection device |
| CN107084755A (en) * | 2017-03-06 | 2017-08-22 | 陆同盛 | A kind of ceramic wall and floor bricks quality online test method |
| CN109446680A (en) * | 2018-11-05 | 2019-03-08 | 天津大学 | Plate detection device supporting pin position optimization design method and device |
| CN109446680B (en) * | 2018-11-05 | 2023-05-09 | 天津大学 | Method and device for optimally designing position of supporting pin of plate detection device |
| CN109539988A (en) * | 2019-01-16 | 2019-03-29 | 天津市建筑工程质量检测中心有限公司 | A kind of square plate geometric tolerance measurement method |
| CN109631761A (en) * | 2019-01-16 | 2019-04-16 | 天津市建筑工程质量检测中心有限公司 | A kind of square plate geometric tolerance detection device |
| CN109539988B (en) * | 2019-01-16 | 2021-05-14 | 天津市建筑工程质量检测中心有限公司 | Square plate form and position tolerance measuring method |
| CN109631761B (en) * | 2019-01-16 | 2024-04-19 | 天津市建筑工程质量检测中心有限公司 | Square plate shape position tolerance detection device |
| CN114705099A (en) * | 2022-03-24 | 2022-07-05 | 中国国检测试控股集团陕西有限公司 | Standard plate jacking device of ceramic tile size comprehensive determinator |
| CN114705099B (en) * | 2022-03-24 | 2024-05-28 | 中国国检测试控股集团陕西有限公司 | Standard plate jacking device of ceramic tile size comprehensive tester |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |