CN209706751U - A kind of intelligence ceramic stone board size deformation comprehensive tester - Google Patents
A kind of intelligence ceramic stone board size deformation comprehensive tester Download PDFInfo
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- CN209706751U CN209706751U CN201920751598.6U CN201920751598U CN209706751U CN 209706751 U CN209706751 U CN 209706751U CN 201920751598 U CN201920751598 U CN 201920751598U CN 209706751 U CN209706751 U CN 209706751U
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Abstract
The utility model provides a kind of intelligent ceramic stone board size deformation comprehensive tester, it can be achieved that detecting the square ceramic brick and stone plate of sizes specification on same detection device；Test sample is placed in detection platform in measurement process, and is positioned；Detection device is two laser distance sensors, is mounted in the plane motion mould group of planer-type；Laser distance sensor Scanning Detction Ceramic Tiles working face and four sides when detection, the measurement data of each detection position of acquisition, the testing result of each size factor is calculated by Survey Software, and directly generate detection record sheet, the artificial detection of substitution laboratory Ceramic Tiles and stone material board size completely, the utility model detection is accurate, and detection cycle is short, high efficiency smart.
Description
Technical field
The utility model proposes a kind of intelligent ceramic stone board sizes to deform comprehensive tester, belongs to detection technique neck
Domain, suitable for Ceramic Tiles in test experience room, the size of stone material or other slim plates, deformation detection.
Background technique
In recent years, as the fast development of China's building material industry and world building materials manufacturing power status are formed, effectively
Push the innovation and development of China's building material machinery equipment.It in terms of the manufacturing equipment of building materials, is constantly progressive, has reached the world and first intake
It is flat.But in terms of the detection device of part building material product, innovation investment is insufficient, and detection device is relatively simple and crude, and method is original.
For the size detection of Ceramic Tiles, existing equipment in application market, length and width uses vernier caliper measurement；
Thickness is measured using spiral micrometer；Straightness of sides, squareness, surface smoothness use on-gauge plate and thousand points with correspondingly-sized
The instrument measurement of comparison of ruler；One piece of test sample needs to rotate four times in measurement process, needs operator's successively each instrument
Detection data, while according to formula calculate testing result, fill in papery detection record sheet.
Chinese invention patent (Authorization Notice No. is CN101169452 B and CN104111260 B) discloses two kinds of ceramics
Ceramic Tiles size and surface quality detection device on brick production line have the disadvantage that 1, device structure complexity, difficult in maintenance；
2, cost performance is insufficient, after an equipment adjustment is good, can only detect a kind of ceramic brick product of corresponding specification, not be suitable for testing
The product testing of the more specifications in room.
Need a kind of labor intensity low in a hurry, measurement accuracy is high, and testing efficiency is high, can detect to different size Ceramic Tiles
Intelligent test device, to meet the ceramic industry production of continuous development, the needs of scientific research, quality management.
Summary of the invention
The utility model discloses a kind of intelligent ceramic stone board sizes to deform comprehensive tester, is suitable for for rectangular
The detection of Ceramic Tiles and the size of stone plate includes length, width, thickness, straightness of sides, squareness, surface smoothness detection.
To achieve the above object, the utility model provides the following technical solutions: a kind of intelligence ceramic stone board size change
Shape comprehensive tester, including rack, detection platform, planer-type plane motion mould group, laser detector, the detection platform and
Planer-type plane motion mould group is mounted on the rack, and the bottom of the frame is set there are four Level tune wheel, for adjusting tester
Level；The detection platform is equipped with moving slide block, institute with detection and localization sample, the planer-type movement mould group for placing
It states and laser detector is installed on moving slide block, laser distance sensor, the dragon are installed on the laser detector
Planer-type surface movement mould group is made of three straight line mould groups, including the parallel straight line mould in two sides and the straight line mould parallel with two sides
All vertical straight line mould group, a piece synchronous axis connection of the parallel straight line mould group in the two sides, the straight line mould parallel with two sides is all
The two sides of vertical straight line mould group are fitted with groove type photoelectric switch for setting X-Y axis origin, on the laser detector
The laser distance sensor of installation is 2, respectively first laser range sensor, four sides for Scanning Detction sample
Side, second laser range sensor are fixedly mounted on the panel of laser detector, are used for Scanning Detction sample working face.
Wherein, first motor, the second motor are also equipped on the panel of the laser detector, the first motor is used
In the lifting of first laser range sensor, the second motor is used for the revolution of first laser range sensor.
Wherein, the first photoelectric sensor, the second photoelectric sensor, institute are also equipped on the panel of the laser detector
The first photoelectric sensor is stated for positioning first laser range sensor lifting origin, the second photoelectric sensor is for positioning first
Laser distance sensor turns round origin.
Wherein, it is industrial computer that the tester, which further includes rack-mounted control system, for realizing measurement
In the process with the data of detection module acquisition and motion control.
Compared with prior art, the usefulness of the utility model are as follows: equipment can detect multiple dimensions automatically
Square ceramic brick and stone material panel products；It only needs to position once when each detection sample detection, labor intensity is lower；In conjunction with survey
The size that amount software detects every piece of detection sample automatically is more accurate；Device structure is simple and reliable, easy to maintain.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model laser detection mechanism；
Fig. 3 is the motion profile figure of the utility model laser detection mechanism；
Fig. 4 is the utility model operating system and Survey Software control principle drawing.
Specific embodiment
As depicted in figs. 1 and 2, a kind of intelligent ceramic stone board size deforms comprehensive tester, including rack (1), inspection
It surveys platform (2), planer-type plane motion mould group (3), laser detector (4), the detection platform (2) and planer-type plane fortune
Dynamic model group (3) is mounted on rack (1), and rack (1) bottom is set there are four Level tune wheel (12), for adjusting tester
Level；The detection platform (2) is equipped with movement with detection and localization sample, planer-type movement mould group (3) for placing
Sliding block is equipped with laser detector (4) on the moving slide block, is equipped with laser distance on the laser detector (4)
Sensor, the planer-type plane motion mould group (3) are made of three straight line mould groups, including the parallel straight line mould (15) in two sides with
And the straight line mould group (14) that parallel with two sides straight line mould is all vertical, a piece synchronizing shaft of the parallel straight line mould group in the two sides
(16) it connects, the two sides of all vertical straight line mould group of the straight line mould parallel with two sides are fitted with groove type photoelectric switch (13) and are used for
Set X-Y axis origin, the laser distance sensor installed on the laser detector (4) is 2, respectively first laser away from
From sensor (10), for four sides of Scanning Detction sample, second laser range sensor (11) is fixedly mounted on laser
On the panel of detection device, it to be used for Scanning Detction sample working face.
Wherein, it is also equipped with first motor (6), the second motor (9) on the panel of the laser detector, described first
Motor (6) is used for the lifting of first laser range sensor (10), and the second motor (9) is used for first laser range sensor (10)
Revolution.
Wherein, the first photoelectric sensor (7), the second photoelectric sensor are also equipped on the panel of the laser detector
(8), first photoelectric sensor (7) is for positioning first laser range sensor (10) lifting origin, the second photoelectric sensing
Device (8) is for positioning first laser range sensor (10) revolution origin.
Wherein, it is industrial computer that the tester, which further includes the control system (5) being mounted on rack (1), for real
In existing measurement process with the acquisition of the data of detection module and motion control.
In one embodiment, rack (1) is as the structured support of institute, detection platform (2) and planer-type in equipment
Plane motion mould group (3) is mounted on rack (1), and there are four Level tune wheels for rack (1) bottom belt, can adjust whole equipment
It is horizontal.
Detection platform (2), can be with there are three side locating pieces for placement and detection and localization sample.Detection platform (2)
Can four height adjustments of band studdle, can adjust the level of reference platform, reach flat with planer-type movement mould group (3)
Row.
Planer-type moves and installs laser detector (4) on the moving slide block of mould group (3), meets laser detector (4)
Planar movement above the working face of detection sample.Wherein, planer-type plane motion mould group (3) is by three straight line mould group groups
At, a piece synchronous axis connection of straight line mould group for two sides, two sides slide block movement can be made synchronous, be all made of closed loop stepper motor or
The driving of person's servo motor is equipped with groove type photoelectric switch setting X-Y axis origin in mutually perpendicular linear motion mould group.
Laser detection mechanism (4) uses two laser distance sensors, and first distance sensor (10) is for scanning ceramic tile
Four sides of product, first motor (6) be used for first distance sensor (10) lifting, the second motor (9) for first away from
Revolution from sensor (10), the first photoelectric sensor (7) positioned-lifting origin, the second photoelectric sensor (8) positioning revolution are former
Point.Second distance sensor (11) is used to scan the upper surface of Ceramic Tiles.Wherein, Fig. 3 is the utility model laser detection mechanism
Motion profile figure.
Control system and Survey Software (5) are controlled to realize to acquire and move with the data of detection module in measurement process
System, core is industrial computer.Wherein, Fig. 4 is the utility model operating system and Survey Software control principle drawing, and display screen is used
It is shown in operation interface, measurement process is shown and testing result is shown.Encoder, photoelectric sensor or are watched closed loop stepper motor
Take motor, motor driver, motion control card, industrial computer collectively constitutes kinetic control system.Data collecting card and laser
Range sensor composition data acquisition module, motion control card and data collecting card are mounted on inside industrial computer.
In order to realize that detection function, specific embodiment are as follows:
1) in order to guarantee detection accuracy be greater than 0.1mm, need to meet following equipment installation requirement:
Before installation, the mounting plane of synchronous mould group need to be adjusted to horizontal；
Two synchronous linear guide rails of planer-type movement mould group need to be mounted in the same processing plane of rack, plane
Meet run-out tolerance no more than 0.05mm；Two synchronous linear mould groups are installed in parallel, and the difference of spacing is no more than 0.05mm；
As the straight line mould group (all vertical straight line mould group of the straight line mould parallel with two sides) of crossbeam, with the peace of synchronous mould group
It is parallel to fill plane, crossbeam both ends are not more than 0.05mm with the difference in height of synchronous mould group mounting plane；As the straight line mould group of crossbeam,
Vertical with synchronous mould group, squareness deviation is not more than 0.05mm；
Twice synchronize the horizontal installation of mould group, and crossbeam straight line mould group uses vertical installation, and the installation perpendicular to synchronous mould group is flat
Face；
The processing flatness tolerance of detection platform requires to be not more than 0.1mm；Two sides of detection platform are respectively at synchronization
Mould group is parallel with crossbeam mould group；Detection platform is parallel with the plane of movement of crossbeam mould group, and difference is less than 0.05mm；
Stepping the second motor mounting plane for controlling the revolution of first distance sensor is parallel with the plane of movement of crossbeam mould group；
2) setting of equipment origin needs in the following way:
The coordinate zero-bit of entire machine is defined as when laser detection mechanism is in initial position, with the axle center of first motor
The subpoint of line on an x-y plane is the zero point of X-axis and Y-axis, issues plane using the detection light of second distance sensor and sits as Z axis
It is designated as 0 plane.In the starting ends of synchronous linear mould group and crossbeam straight line mould group installation photoelectric sensor as equipment X-Y axis
The output signal of zero point；
The definition of the initial position of laser detection mechanism is the phase at first angle of first distance sensor face detection platform
When the range reading of two adjacent sides is 0.00mm；
For the first distance sensor for needing to go up and down and turn round, the origin and revolution origin of a lifting are set, adopted
With trough type photoelectric sensor, the blocking element of the photoelectric sensor as revolution origin is the opaque circle for having slit
Disk.
3) motion control of laser detection mechanism
The form of lead screw or synchronization can be used in linear motion mould group, it is desirable that positional repeatability is higher than 0.05mm.Driving electricity
The form of closed loop stepper motor or servo motor can be used in machine, all has encoder feedback；The lifting of range sensor 1 uses lead screw
The combination of stepper motor and linear slider realizes that revolution is realized using high-precision stepper motor, to reach first distance sensor
Positive opposite side measurement；
Different size detection sample corresponds to different detection trail files, and trail file includes every in Fig. 3 track schematic diagram
One step X-Y axis moves the number of pulses of corresponding motor；It is moved again by driver driving motor implementation mechanism testing agency.
4) acquisition of detection data
In the detection process, the code device signal of driving motor is moved according to X-Y axis, judgement moves to laser distance sensing
When device face detects test point on sample, laser distance sensor acquires range data；
One group of array is set in industrial personal computer, successively stores the corresponding laser distance sensor acquisition in each test point position
Range data is handled for rear portion data.
10 pieces of same category ceramic brick products are taken, all of monolithic tile product are scanned by laser distance sensor respectively
Test point generates the position coordinates of each test point under coordinate system of machine, according to " GB/T 3812.2-2016 Ceramic Tiles are tested
Method second part: the detection of size and surface quality " in calculation method, be calculated size (length, width, thickness,
Straightness of sides, squareness, surface smoothness) inspection result according to the detection data of 10 pieces of products generates a certain classification tile product
Electronic checkout report, substitute the artificial detection of laboratory Ceramic Tiles and stone material board size completely, present invention detection is accurate, detection
Period is short, high efficiency smart.
Claims (4)
1. a kind of intelligence ceramic stone board size deforms comprehensive tester, including rack (1), detection platform (2), planer-type is put down
Face moves mould group (3), laser detector (4), which is characterized in that the detection platform (2) and planer-type plane motion mould group
(3) it is mounted on rack (1), rack (1) bottom is set there are four Level tune wheel (12), for adjusting the water of tester
It is flat；The detection platform (2) is equipped with moving slide block with detection and localization sample, planer-type movement mould group (3) for placing,
It is equipped on the moving slide block laser detector (4), laser distance sensing is installed on the laser detector (4)
Device, the planer-type plane motion mould group (3) are made of three straight line mould groups, including the parallel straight line mould (15) in two sides and with
The all vertical straight line mould group (14) of the parallel straight line mould in two sides, the parallel straight line mould group in the two sides are connected with a synchronizing shaft (16)
It connects, the two sides of all vertical straight line mould group of the straight line mould parallel with two sides are fitted with groove type photoelectric switch (13) for setting X-
Y-axis origin, the laser distance sensor installed on the laser detector (4) are 2, respectively first laser Distance-sensing
Device (10), for four sides of Scanning Detction sample, second laser range sensor (11) is fixedly mounted on laser detection dress
On the panel set, it to be used for Scanning Detction sample working face.
2. a kind of intelligent ceramic stone board size according to claim 1 deforms comprehensive tester, which is characterized in that institute
It states and is also equipped with first motor (6), the second motor (9) on the panel of laser detector, the first motor (6) is used for first
The lifting of laser distance sensor (10), the second motor (9) are used for the revolution of first laser range sensor (10).
3. a kind of intelligent ceramic stone board size according to claim 2 deforms comprehensive tester, which is characterized in that institute
It states and is also equipped on the panel of laser detector the first photoelectric sensor (7), the second photoelectric sensor (8), first light
Electric transducer (7) is for positioning first laser range sensor (10) lifting origin, and the second photoelectric sensor (8) is for positioning the
One laser distance sensor (10) turns round origin.
4. a kind of intelligent ceramic stone board size according to claim 1 deforms comprehensive tester, which is characterized in that institute
It is industrial computer that state tester, which further include the control system (5) that is mounted on rack (1), for realizing in measurement process with inspection
Survey the data acquisition and motion control of module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920751598.6U CN209706751U (en) | 2019-05-23 | 2019-05-23 | A kind of intelligence ceramic stone board size deformation comprehensive tester |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920751598.6U CN209706751U (en) | 2019-05-23 | 2019-05-23 | A kind of intelligence ceramic stone board size deformation comprehensive tester |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110044274A (en) * | 2019-05-23 | 2019-07-23 | 咸阳陶瓷研究设计院有限公司 | A kind of intelligence ceramic stone board size deformation comprehensive tester and test method |
| CN112611349A (en) * | 2020-11-26 | 2021-04-06 | 河北汉光重工有限责任公司 | Method for automatically detecting outline dimension of tray |
| CN116499375A (en) * | 2023-06-28 | 2023-07-28 | 江苏古彦铝业有限公司 | Size detection device is used in production of prestretching aluminum plate |
-
2019
- 2019-05-23 CN CN201920751598.6U patent/CN209706751U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110044274A (en) * | 2019-05-23 | 2019-07-23 | 咸阳陶瓷研究设计院有限公司 | A kind of intelligence ceramic stone board size deformation comprehensive tester and test method |
| CN112611349A (en) * | 2020-11-26 | 2021-04-06 | 河北汉光重工有限责任公司 | Method for automatically detecting outline dimension of tray |
| CN116499375A (en) * | 2023-06-28 | 2023-07-28 | 江苏古彦铝业有限公司 | Size detection device is used in production of prestretching aluminum plate |
| CN116499375B (en) * | 2023-06-28 | 2023-09-08 | 江苏古彦铝业有限公司 | Size detection device is used in production of prestretching aluminum plate |
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