CN2778522Y

CN2778522Y - Automatic forming machine for hollow bearing brick

Info

Publication number: CN2778522Y
Application number: CN 200520054086
Authority: CN
Inventors: 冯英文
Original assignee: GUANGXI JINOU BUILDING MATERIAL MACHIERY CO Ltd
Current assignee: GUANGXI JINOU BUILDING MATERIAL MACHIERY CO Ltd
Priority date: 2005-01-28
Filing date: 2005-01-28
Publication date: 2006-05-10
Anticipated expiration: 2015-01-28

Abstract

The utility model provides an automatic forming machine for a hollow bearing brick, which comprises an electrical source control box, a control mechanism, a motor, a concrete proportioning mechanism, a forming mechanism, a feeding mechanism and a brick outputting mechanism, wherein the feeding mechanism and the forming system are connected, and concrete is delivered to the forming mechanism by the feeding mechanism. The forming mechanism is a mechanism by which slurry is poured into a box and formed into bricks and the sufficient density of a bearing brick is ensured, and the material of the brick can be fly ash, slag, various waste materials of agriculture and industry, waste slag of building, etc. A concrete porous brick made by the utility model conforms to the requirements of novel wall material in the aspects of energy saving, thermal insulation and acoustic insulation. Technical indexes, such as density, strength, folding resistance, etc., achieve national standards and exceed those of a solid clay brick and a hollow clay brick, the cost of the utility model is lower than that of the solid clay brick and the hollow clay brick, and the utility model can be fully used in industrial and civil construction.

Description

The load-bearing hollow brick automatic moulding machine

Technical field

The utility model relates to a kind of building machinery, particularly a kind of former that is used for the load-bearing hollow brick of construction material.

Technical background

Because traditional solid clay brick production takies more soil; the serious waste energy; and the pernicious gas serious environment pollution of brick and tile kiln discharging; the harm agricultural production; destroy ecology, influence people's health, caused the great attention of the Chinese government; so; from 1999, country is the relevant policy rules of promulgation just, required to take necessary behave; ban use of solid clay brick; change the tradition consciousness of the traditional Qin brick and Han tile that follows thousands of years, greatly develop novel wall material, strict protection is ploughed; further speed up Transformation of Economic Growth Mode; encourage to walk the to save land development way of type makes every effort to accomplish the balance between occupying and compensation of ploughing, the control trend that falls sharply of ploughing; to help economizing on resources; the protection environment; improve building function, implement the important measures of the strategy of sustainable development.A lot of measures have also been implemented in all parts of the country, ban use of solid clay brick, contain the trend that falls sharply of ploughing, and protect the arable land conscientiously, " but deposit heart soil, stay with the descendants and plough ".Along with the popularization that bans use of solid clay brick work, drawn back the prelude of national building block (brick) thus, people have also manufactured experimently various environmental protection, energy-saving building block (brick), the raw material that adopts comprises flyash, gangue, chemical gypsum, industrial and agricultural wastes such as mine tailing, waste residue and building waste etc. are made materials for wall, the wooden walls section product, the air entrained concrete product, plaster wall section product and combined wall etc. meet the green body of wall of demand for development, be applied to the building in town and country, but reason owing to aspects such as material and technologies, the building block (brick) that manufacturing is at present come out, in density and intensity, aspects such as anti-folding, be difficult to be up to state standards, the volume that has is excessive, preponderance is not suitable for the construction at each position of building.Up to 2000, after a kind of patent of novel hollow bearing bricks (patent No. 98205485.8) bulletin, make environmental protection, energy-saving building block (brick) become possibility to replace solid clay brick.But, how can stably produce the building block (brick) of this suitable building, the selection of technology and equipment is very crucial.By retrieval, we have also found the scientific and technical literature of some hollow brick brickmaking machines, as Chinese patent: novel hollow bearing building block bearing bricks make-up machine (patent No. 98237874.2); A kind of non-burning brick brickmaking machine with holes (patent No. is 01265604.6) of producing; Concrete hollow insulating brick brickmaking machine (patent No. is 02273345.0); A kind of concrete hollow block brickmaking machine (patent No. is 98205485.8) etc., suchlike novel brickmaking machine, some new constructions have been provided, but, make a general survey of the brickmaking machine of these kinds, still exist following shortcomings jointly: efficient is low, flow process is unreasonable thereby the quality less stable of the brick made, aspects such as density and intensity, anti-folding are not up to state standards, have not as good as solid clay brick, thereby disclosed present system building block (brick) machine major part fails to be applied on the document.

Summary of the invention

The purpose of this utility model is to adopt the high machinery of automaticity, produces the high-quality load-bearing hollow brick that quality is good, intensity is high.

The utility model is achieved through the following technical solutions: the load-bearing hollow brick automatic moulding machine comprises power controling box, motor, concrete batching mechanism, feed mechanism, builder, brick output mechanism, and wherein the controlling organization of each parts adopts manually and control automatically two kinds of patterns; Feed mechanism links to each other with formation system, and it is sent to shaping mechanism with concrete; Builder comprises slurry is shaped and guarantees that bearing bricks has the mechanism of sufficient density to fragment of brick by watering case, it comprises the pressing mold hydraulic package, platen, pressure head, the moulding box frame, moulding box, vibrator, core rod, the core rod frame, hydraulic package, wherein hydraulic package is installed on the fixing support, the piston rod of hydraulic package is connected with platen, pressure head is installed in the below of platen, moulding box is installed on the moulding box frame, be positioned at workbench and supporting plate top, core rod also is installed on the core rod frame, be positioned at the workbench below, the outer end of moulding box frame is connected with the piston rod of hydraulic package, the both sides of moulding box are provided with vibrator, builder is by hydraulic control, and feed mechanism and brick output mechanism adopt hydraulic-driven or adopt chain, belt transmission.

Above-described concrete batching mechanism can be supporting with existing mixer separately, also rabbling mechanism and builder and feed mechanism can be made complete machine, the mechanism of making complete machine comprises feeding funnel, conveyer belt, mixer, there are delivery track and supporting plate in the below of mixer, links to each other with shaping mechanism.

Above-described vibrator can adopt symmetrical vibrating motor.

Above-described feed mechanism comprises feeding funnel and transmission device, and the feeding funnel of feed mechanism places the track top, and the feeding hydraulic package links to each other with feeding funnel, and the supporting plate case is connected with the push pedal hydraulic package.

The moulding box of above-described formation system and core rod are for dividing body structure, moulding box, core rod and the mounting means of moulding box frame, core rod frame and pressure head are that screw is connected, the connection of welding or alternate manner, change according to the load-bearing hollow brick specification of producing different size, as by changing moulding box, core rod, pressure head, can produce the load-bearing hollow brick of multiple different size.

Above-described mould and subsidiary body thereof are according to forming brick quantity, and the size in brick hole is selected for use, make that the brick after the compacting can be two holes or porous, the direction in brick hole is vertical or horizontal, the hole be shaped as circle or ellipse, rectangle, the degree of depth in hole can run through whole brick, does not perhaps run through

The load-bearing hollow brick specification that above-described load-bearing hollow brick automatic moulding machine is produced comprises 240 * 115 * 53,240 * 115 * 90 and 390 * 190 * 190, perhaps the product of other specification.

The utility model compared with prior art has the following advantages:

1. workman's operation can adopt machinery automatically to combine with manual, and also can adopt computer to programme and control, and, the both sides of moulding box are provided with vibrator, in order to impose vibration when slurry enters moulding box, it is even, tight that slurry is flowed in moulding box, is aided with the hydraulic cylinder-controlled head of neutralizing again and further compresses, in addition, less because of the moulding box of equipment, core rod quantity is many, and cloth is gone into young, for avoiding core rod to cause the cloth obstacle, so take to insert behind the first cloth mode of core rod.Moulding and forming process impose vibration to the concrete in the moulding box, can make brick strength better; The up lifting demoulding of moulding box during the demoulding, core rod is then down deviate from, and makes fragment of brick realize full-automatic shaping in whole explained hereafter, and all heavy physical labours have all adopted hydraulic control, have liberated working strength of workers greatly.

2. simple in structure, easy to manufacture, the parts of core rod, moulding box all can adopt standardization, can adapt to the working condition of large, medium and small any specification and scale.

3. production efficiency height, the forming period of one case stock mould only need about 1.5～2 minutes, and the fragment of brick quality of shaping is good, intensity is high, quantity many (can be designed to 40～100), are the desirable novel wall materials of efficient, energy-conservation, insulation, heat insulation, sound insulation.

4. the alternative scope of the brick-making raw material that the utility model adopted is wider, for example: material or the discarded object that can use flyash, slag, various building waste residue, river sand, rubble powder, tangerine bar, straw, wood chip or the like multiple cheapness.The concrete perforated brick of making meets national standard, technical indicators such as density and intensity, anti-folding reach and surpass solid clay brick and structural clay tile, and the finished product cost is lower than solid clay brick and structural clay tile, industry and civil buildings can be used for fully, one of major product of materials for wall will be become in the several years from now on.

Description of drawings

Fig. 1 is the structural representation of this load-bearing hollow brick automatic moulding machine (pressing mold state);

Fig. 2 is the structural representation of this load-bearing hollow brick automatic moulding machine (demoulding state).

The specific embodiment

As depicted in figs. 1 and 2, the load-bearing hollow brick shaping equipment comprises builder and feed mechanism.Wherein builder by 1. pressing mold hydraulic packages, 2. platen, 3. pressure head, 4. the moulding box frame, 5. moulding box, 6. vibrator, 9. core rod, 10. core rod frame, 16. advances (taking off) mould hydraulic package and constitutes; Transfer system is mainly by 7. supporting plates, 8. workbench, 11. tracks, 12. feeding funnels, 13. feeding hydraulic packages, 14. supporting plate casees, 15. push pedal hydraulic package parts, 16. advance parts such as (taking off) mould hydraulic package, 17. core rods advance and retreat hydraulic package and form.

Find out from accompanying drawing: builder and feed mechanism are realized by HYDRAULIC CONTROL SYSTEM, builder mainly is by watering the overall process that case is shaped to fragment of brick with slurry, in formation system, wherein pressing mold hydraulic package 1 is installed on the fixing support, the piston rod of hydraulic package is connected with platen 2, pressure head 3 is installed in the below of platen 2, the inner of moulding box frame 4 is installed on the moulding box 5, and use bolt, nut is fastening, be positioned at workbench 8 and above the supporting plate 7, the outer end of moulding box frame 4 is connected with the piston rod that advances (taking off) mould hydraulic package 16, and the both sides of moulding box 5 are provided with vibrator 6, and core rod 9 is fixed on the core rod frame 10, be positioned at the below of workbench 8, the outer end of core rod frame 10 is connected with the piston rod of core rod advance and retreat hydraulic package 17, and core rod frame 10 is correspondingly provided with sizeable core rod according to the forming brick model; In feed mechanism, supporting plate 7 be contained in the supporting plate case 14 and be placed in together workbench 8 above, track 11 is installed in the top of moulding box frame 4, feeding funnel 12 places the side of track 11, feeding hydraulic package 13 links to each other with feeding funnel 12, and push pedal hydraulic package 15 and attaching parts are located at workbench 8 right sides.

Pressure brick process of the present utility model is: concrete and other raw material add water by conveyer belt be conveyed into mixer → push pedal hydraulic package 15 drive associated mechanisms → by supporting plate case 14 supporting plate 7 is sent → moulding box 5 enters station → feeding funnel 12 sends into slurry by feeding hydraulic package 13 that the cloth station → starting vibrator 6 simultaneously vibrates along track 11 → moulding box 5 trunkfuls after, feeding funnel 12 withdraws from → 2 pairs of moulding boxs of core rod insertion → driving pressing mold hydraulic package 1 → pressure head 3 pressured dishes 5 in raw materials impose suppress → vibrator 6 passs → core rods 9 down withdraw from (demoulding core) → moulding box 5 liftings (the profile demoulding) → pressure head 3 and withdraw from → finished bricks that supporting plate 7 will be shaped transfer out machine outward → another piece supporting plate 7 enters workbench simultaneously, so far finish a work period, finished bricks then transports dries.So circulation repeatedly.

Moulding box and core rod are to adopt straight side by side vertical moulding design among the embodiment of the present utility model, and it can make the body formed back of brick become straight vertical tight arrangement, but the user can design as the case may be.

This load-bearing hollow brick automatic moulding machine not only can production building block (brick) goods specification be the product of 240 * 115 * 53 (mm); by mold exchange more; also can produce multiple different size as 240 * 115 * 90 (mm), 390 * 190 * 190 products such as (mm); in addition; if market demand; can also produce the product of other specification,, be protection domain of the present utility model as long as adopt the load-bearing hollow brick of method of the present utility model and equipment making.

Full-automatic the shapings machinery of this equipment design is to have the equipment of scale production, and mechanical operating mechanism can also be set to manually and automatic two kinds of formulas, adopts automatic mode when ordinary production is used, and then adopts manual mode when keeping in repair.

Claims

1. load-bearing hollow brick automatic moulding machine comprises power controling box, motor, concrete get the raw materials ready mechanism, feed mechanism, builder, brick output mechanism, it is characterized in that: the controlling organization of each parts adopts manually and two kinds of patterns of control automatically; Feed mechanism links to each other with formation system, builder is that slurry is shaped and guarantees that bearing bricks has the mechanism of sufficient density to fragment of brick by watering case, hydraulic package in the shaping mechanism (1) is installed on the fixing support, the piston rod of hydraulic package (1) is connected with platen, pressure head (3) is installed in the below of platen (2), moulding box (5) is installed on the moulding box frame (4), be positioned at workbench and supporting plate top, core rod (9) is installed on the core rod frame (10), be positioned at the workbench below, the outer end of moulding box frame (10) is connected with the piston rod of hydraulic package, the outer end of core rod frame (10) is connected with the piston rod of core rod advance and retreat hydraulic packages (17), and the both sides of moulding box (5) are provided with vibrator (6).

2. load-bearing hollow brick automatic moulding machine according to claim 1, it is characterized in that: described concrete is got the raw materials ready mechanism can be supporting with existing mixer separately, also rabbling mechanism and builder and feed mechanism can be made complete machine, the mechanism of making complete machine comprises feeding funnel, conveyer belt, mixer, there are delivery track and supporting plate in the below of mixer, links to each other with shaping mechanism.

3. load-bearing hollow brick automatic moulding machine according to claim 1 is characterized in that: described vibrator (6) adopts the vibrating motor of symmetry.

4. load-bearing hollow brick automatic moulding machine according to claim 1, it is characterized in that: feed mechanism comprises feeding funnel (12) and transmission device, the feeding funnel of feed mechanism (12) places track (11) top, feeding hydraulic package (13) links to each other with feeding funnel (12), and supporting plate case (14) is connected with push pedal hydraulic package (15).

5. load-bearing hollow brick automatic moulding machine according to claim 1 is characterized in that: builder is by hydraulic control, and feed mechanism and brick output mechanism are by hydraulic pressure or adopt chain, belt transmission.

6. load-bearing hollow brick automatic moulding machine according to claim 1, it is characterized in that: the moulding box of formation system (5) is the branch body structure with core rod (9), moulding box (5), core rod (9) and the mounting means of moulding box frame (4), core rod frame (10) and pressure head (3) are that screw is connected, the connection of welding or alternate manner, and specification is according to the size design of load-bearing hollow brick.