CN2769018Y - Filming equipment for glazed polishing tile nano-antidirty materials - Google Patents

Filming equipment for glazed polishing tile nano-antidirty materials Download PDF

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Publication number
CN2769018Y
CN2769018Y CN 200420116335 CN200420116335U CN2769018Y CN 2769018 Y CN2769018 Y CN 2769018Y CN 200420116335 CN200420116335 CN 200420116335 CN 200420116335 U CN200420116335 U CN 200420116335U CN 2769018 Y CN2769018 Y CN 2769018Y
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China
Prior art keywords
throwing
grinding tool
brushing
assembly
polishing
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Expired - Fee Related
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CN 200420116335
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Chinese (zh)
Inventor
周鹏
袁金波
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Keda Industrial Co Ltd
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Keda Industrial Co Ltd
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Priority to CN 200420116335 priority Critical patent/CN2769018Y/en
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Publication of CN2769018Y publication Critical patent/CN2769018Y/en
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Abstract

The utility model relates to filming polishing and brightening equipment for coating nanon materials on porcelain polishing tiles, which belongs to the field of porcelain machinery. Corresponding filming equipment comprises a conveyer belt assembly of a machine frame, a grinding tool beam assembly, a plurality of feeding polishing and control systems, a plurality of grinding tools for adding water and polishing, a grinding tool lifting assembly, etc., wherein the feeding polishing and control systems are composed of polishing grinding tools, electric control assemblies, automatic feeding devices, temperature monitoring elements and mechanisms for adding water and measuring temperature. The mechanisms for adding water and measuring temperature are electrically connected with the temperature monitoring elements, and water can be added under the control of the temperature monitoring elements. Antifouling protective films are formed on the surfaces of porcelain tiles, and thus porcelain tiles having favorable antifouling property and high surface brightness can be produced out.

Description

A kind of membrane equipment of polished brick in porcelain character nanometer class anti-fouling material
Technical field
The utility model is the ceramic machinery field, relates to a kind of membrane equipment of polished brick in porcelain character anti-fouling agent, and particularly a kind of nano material applies polishing of system film and blast equipment.
Background technology
Polished brick in porcelain character is a kind of building and ornament materials commonly used, and advantage such as firm, attractive in appearance and cheapness is used widely in each fields such as factory building, communal facility and house fitting-ups with it, is to use one of construction material the most widely.But polished brick in porcelain character also exposes the shortcoming of vulnerable to pollution in long-term use, in use owing to rainwater, contain the infecting of pollutants such as solution of coloured solvent, the polished brick in porcelain character surface is formed remove not fall, nonvolatil stain, and as time passes, the problem that the brick surface polishing layer wearing and tearing, brightness decline can occur even cause the brick body to damage influences attractive in appearance and use.
The main cause of the problems referred to above is because in brick body sintering procedure due to residual pore and the fine crack absorption pollutant.Polished brick in porcelain character is after burning till, true porosity in the base substrate, apparent porosity and sealed porosity rate can change to some extent along with the variation of maximum sintering temperature, burn till just apparent porosity decline of back, up near 0, the sealed porosity rate is then always about more than 8%, improve firing temperature and can only reduce apparent porosity, and sealed porosity rate even after apparent porosity disappears, also can continue to rise.These sealed porositys will be exposed on the surface of brick after polishing, and when pollutant touched polished bricks surperficial, a part of pollutant will penetrate in the sealed porosity of exposure, form stain.In the base substrate of the quick baking into porcelain polished bricks of low temperature, because its main component coefficient of expansion quartzy and glassy phase differs greatly, if quartz particles is excessive, glassy phase can be subjected to big tensile stress and cracks when then cooling off, and has many micro-cracks in the adobe.In polishing process, adobe is through after corase grind, fine grinding and three stressed operations of polishing, under the effect of the powerful external force of grinding tool, make micro-crack in the adobe that in various degree expansion (if original micro-crack is bigger, adobe fracture, damaged phenomenon will take place) all be arranged.Therefore, burnishing surface is a surface that is worn that is covered with many fine cracks, fall the burnishing surface of polished bricks when pollutant after, a part of pollutant will be penetrated in various crackles, causes the polished tile anti-fouling ability.
The main component of common polluter is made up of water-soluble solubility coloured inorganic matter or organic matter.Because the complexity of pollutant component in the daily life, therefore anti-pollution material will have versatility, at first want the hydrophilic material of right and wrong, next is acidproof, alkali-proof material, to OOS (as hexylene glycol, glycerine, gasoline, kerosene) be difficult for moltenly, should have permeability in addition or easily be adsorbed in the surface of adobe.The anti-soil principle of existing anti-fouling agent is to utilize surface of solids modification technology to reach antifouling purpose.Surface modification is to utilize structure and the character of surface of solids characterization of adsorption by the various surface treatments change surfaces of solids, to adapt to the requirement of various expections.Antifouling material also is a surface reactive material; adobe through surface modification; anti-fouling agent relies on capillarity to infiltrate product surface pore and micro-crack; under the effect of water in air branch and oxygen; can in the suitable time, combine with adobe generation physical chemistry; form and the good durability soiling protective layer of product compatibility, adobe just has antifouling effect like this.
Adopt the antifouling indifferent of ceramic polished brick surface soiling film that existing antifouling brushing equipment processes, the poor durability of antifouling film, this is ceramic green business men ubiquity, be badly in need of the difficult problem that solves.Existing anti-fouling agent does not have the function of blast.
The utility model content
The purpose of this utility model is to provide a kind of polished brick in porcelain character surface membrane equipment of nanometer class stainproof material.Can make nanometer class ultra micro anti-fouling material better infiltrate product surface pore and micro-crack; form one deck durability nanometer ultra micro soiling protective film on the polished brick in porcelain character surface, can produce the polished brick in porcelain character that has better antifouling durability and the high surfaces brightness is arranged.
To achieve these goals, nanometer class anti-fouling agent membrane equipment of the present utility model mainly comprises a seat assembly about the grinding tool beam assembly that is arranged on the frame belt conveyor assembly and grinding tool beam, also being provided with on the described grinding tool beam assembly and reinforced throwing brush and control system is some, the grinding tool lift assembly, wherein reinforced throwing brush and control system are arranged some groups along frame belt conveyor assembly, the reinforced throwing is provided with throwing brushing tool and automatic feeding device in brush and the control system, this automatic feeding device is arranged on described throwing brushing tool one side.
Comprise that also to add the water polishing grinding tool some.Reinforced throw brush and control system also comprises, electric controlling assembly, temperature monitoring element, add water control temperature mechanism composition.The equipment entrance place is provided with and cleans and the heat drying operation, and it is some that reinforced throwing brush and control system setting afterwards add the water polishing grinding tool, is connected an equipment for drying again.
During work; be delivered into brick through cleaning surfaces and dry adobe of heating by frame belt conveyor assembly; when adobe enters into reinforced throwing brush and control system the place ahead; automatic feeding device begins to the brick face reinforced; on the brick face, form the layer of even nonpolluting coating; adobe continues to move ahead to arrive with conveyer belt and throws the brushing tool, throws the brushing tool and with certain pressure and rotating speed the polished bricks face that applies anti-fouling material is thrown brush, extruding, forms one deck suitable transparent diaphragm at the brick face.Each is thrown brushing tool and is provided with a sleeving temperature monitoring element, and the testing temperature also adds water control temperature mechanism by temperature sensor control and keeps and throw the maintenance of brushing tool operating temperature within the specific limits; Adobe is through some groups of reinforced brush and the control systems of throwing of setting, and this dosing and throwing dataller preface are also carried out several times repeatedly, form the anti-fouling agent protecting film of one deck desired thickness in the brick surface; Add the water polishing grinding tool by several again, adobe surfacecti proteon film is carried out several times add homogenize processing such as water polishing.Carry out drying process oven dry polished bricks then one, be processed into the finished product antifouling polished brick.
The use of the utility model nanometer class anti-fouling material membrane equipment, can allow the nano antifouling material infiltrate product surface pore and micro-crack better, in the suitable time, combine with adobe generation physical chemistry, and well seal the micropore on adobe surface, can also increase the brightness of polished bricks product surface when playing superpower antifouling effect.
Description of drawings
Fig. 1 is the front view of the utility model nanometer class stainproof material membrane equipment;
Fig. 2 is the view that embodiment of the utility model plants planetary throwing brushing head.
Among the figure
Seat assembly 3 a grinding tool beam assembly about 1 frame belt conveyor assembly, 2 grinding tool beams
4 throw brushing tool 5 electric controlling assemblies 6 temperature monitoring elements
7 automatic feeding devices 8 add water control temperature mechanism 9 grinding tool lift assemblies
10 add water polishing grinding tool 11 planetary throwing brushings 12 a bistrique seat
13 rubbing downs wheel
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment this utility model is specified:
Fig. 1 throws the front view of brushing coating equipment for the utility model.The anti-fouling agent membrane equipment mainly by seat assembly 2 about frame belt conveyor assembly 1, grinding tool beam, grinding tool beam assembly 3, reinforcedly throw brush and control system, add the some and grinding tool lift assembly 9 of water polishing grinding tool 10 and constitute.Wherein reinforced throwing brush and control system comprise automatic feeding device 7, throw brushing tool 4, electric controlling assembly 5, temperature monitoring element 6 and add water control temperature mechanism 8.This system arranges some groups along frame belt conveyor assembly 1, is provided with cleaning and heat drying operation at the equipment entrance place, is provided with to add 10 some groups of water polishing grinding tools after reinforced throwing brush and control system, is connected an equipment for drying at last.
As improvement, described temperature monitoring element 6 can adopt but be not limited to the infrared temperature monitoring element, when grinding tool work transient temperature superelevation, temperature monitoring element 6 can send a signal of telecommunication, handles to add water control temperature mechanism 8 and add water cooling and keep the grinding tool operating temperature and remain in the suitable temperature range.
In addition, automatic feeding device 7 can adopt any known feeding device in the technique scheme, can realize evenly applying the device of anti-fouling material as a plurality of apertures instillation, air gun spray and brushing etc.
As improvement, in above-mentioned feeding device, be provided with heating apparatus, antifouling fluid temperature is remained in the temperature range of a setting.
As a preferred embodiment, the temperature range of above-mentioned soup is 35-60 degree centigrade.
As a preferred embodiment, automatic feeding device 7 can adopt the rubber coated pressure bowl of a pair of rotation to apply anti-fouling material to the adobe surface in the technique scheme, wherein one is drive roll (drive roll also can be the metal surface), diameter is less, another is that driven roll that is to say the dispenser roller, and diameter is bigger.Two rollers closely contact, and soup is applied between two rollers by a water circulating pump, and soup sticks to the surface of the passive rubber coated pressure bowl of rotation, and the relative motion by rubber coated pressure bowl and brick surface evenly is applied to the adobe surface with soup.Unnecessary soup is flowed back in the collection medicine groove (tube or jar) through specific pipeline by the two ends of roller, is applied by the water pump circulation.
In addition, the reinforced throwing brushing tool of throwing in brush and the control system 10 4 can adopt but be not limited to a kind of planetary throwing brushing 11, as shown in Figure 2, this kind bistrique is equipped with the bistrique seat (or axle) 12 of rubbing down wheel 13 by three to several, rubbing down wheel 13 on bistrique seat (or axle) 12 in the high speed rotation again with the rotation of bistrique low speed.
Rubbing down wheel 13 is again flexible simultaneously, each bistrique seat on it (or axle) is equipped with a compression spring, when bistrique rubbing down brick face, the compression spring is in compressive state, when uneven surface is met on bistrique rubbing down adobe surface, reduction by the compression spring compensates the unevenness on polished bricks surface automatically, can guarantee the uniformity of brick face film forming.
As further improvement, throw brushing tool 4 and be installed on the grinding tool beam assembly 3, can before and after on about the grinding tool beam the seat assembly 2, swing with grinding tool beam assembly 3, to adapt to the requirement of processing different in width adobe.
As an alternative, above-mentioned throwing brushing tool 4 also can use the disc emery wheel of single and a plurality of rotations, the cylindrical burnishing barrel of rotation at a high speed and other throwing brushing tools such as polish brush of rotation at a high speed.
If use rotating disk and tumbling, grinding tool beam assembly 3 also can adopt fixing non-oscillatory form.
In the above-described embodiments, throwing brushing wheel and water polishing emery wheel can make with the sticking wheel of wool, flannelette wheel, cotton dolly, nylon wheel or other suitable material.
During work, the ceramic polished brick that the surface has applied the nano antifouling material is delivered to the planet end face by frame belt conveyor assembly 1 and throws below the brushing 4, electric controlling assembly 5 is started working, control grinding tool lift assembly 9 drives grinding head for polishing 4 and with certain pressure and rotating speed the polished bricks face of coated with nano anti-fouling material is thrown brush, pushed, and survey and add under the effect of water control temperature device in temperature, the brick face can obtain a 0.1-0.2kgf/cm 2Pressure and about 35-60 ℃ temperature, nano material can abundant filling product surface pores and micro-crack under this condition of work, forms one deck suitable transparent diaphragm at the brick face simultaneously.
Dispenser and throwing dataller preface finally can obtain the suitable nano material protecting film of the needed thickness of one deck on the ceramic polished brick surface through repeatedly repeatedly, and this moment, the protecting film surface also needed further homogenize to handle: add water polishing.
When the ceramic polished brick of having made film when the surface is transported to equipment last or several rubbing down tools, be connected to the middle priming apparatus of grinding tool and can add water to the brick face, amount of water can be quantitative or non-quantitative, grinding tool can carry out high speed polishing with the rotation rotating speed about 350-1000rpm to film forming brick face under certain pressure simultaneously.
After repeatedly adding water polishing, the brick face glossiness that formed protecting film this moment can be increased to about 90 degree, can reach brightness effect as the minute surface.
By film-forming method of the present utility model and equipment; in conjunction with the novel nano anti-fouling material; can form one deck durability nanometer ultra micro soiling protective film on the ceramic polished brick surface; antifouling very capable; increase the protection quality on ceramic polished brick surface; the wiping of surface contamination material water can be removed, and the brightness that increases the polished bricks product surface promotes product quality, increases value-added content of product.
Although preferred embodiment of the present utility model is illustration purpose and obtain open for example, it will be recognized by those skilled in the art, to various modifications of the present utility model, interpolation and displacement all is possible, but scope of the present utility model and the essence described in the claim under not exceeding.Restriction regulation in the aforementioned description has been illustration rather than has defined the utility model.In any case, common some modification that it will be recognized by those skilled in the art will be from scope of the present utility model.Therefore, should be realized that within the scope of the claims that the utility model can be realized outside the scope of above-mentioned special description.For those reasons, claim should be considered to determine true scope of the present utility model and content.

Claims (9)

1. the membrane equipment of a polished brick in porcelain character nanometer class anti-fouling material, comprise a seat assembly about the grinding tool beam assembly that is arranged on the frame belt conveyor assembly and grinding tool beam, it is characterized in that: also being provided with on the described grinding tool beam assembly and reinforced throwing brush and control system is some, the grinding tool lift assembly, wherein reinforced throwing brush and control system are arranged some groups along frame belt conveyor assembly, the reinforced throwing is provided with throwing brushing tool and automatic feeding device in brush and the control system, this automatic feeding device is arranged on described throwing brushing tool one side.
2, the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 1 is characterized in that: also be provided with brick body cleaning and heat drying equipment on the described frame belt conveyor assembly, add the some and equipment for drying of water polishing grinding tool; Also comprise electric controlling assembly, temperature monitoring element in described reinforced throwing brush and the control system, add water control temperature mechanism, add that water control temperature mechanism is electrically connected with the temperature monitoring element and under the control of temperature monitoring element, implement to add the water operation.
3. the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 1 is characterized in that: described throwing brushing tool is provided with the flexible brushing wheel of throwing.
4, the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 1 is characterized in that: be provided with in the described automatic feeding device and add temperature control device.
5. according to the membrane equipment of claim 1,2,3 or 4 described polished brick in porcelain character nanometer class anti-fouling materials, it is characterized in that: what described automatic feeding device can be in two roller filling apparatus, a plurality of aperture drop instillator, air gun spray equipment and the brush-coating device is a kind of.
6. the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 1, it is characterized in that: described throwing brushing tool is a kind of planetary throwing brushing head, this kind bistrique is formed to several bistrique seat or axles that rubbing down wheel is housed by three, the rubbing down wheel the bistrique seat or spool in the high speed rotation again with the rotation of bistrique low speed.
7, the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 2 is characterized in that: the described water polishing grinding tool that adds is a kind of planetary throwing brushing head, and this kind bistrique is formed to several bistrique seat or axles that rubbing down wheel is housed by three.
8. the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 6 is characterized in that: each bistrique seat on the described planetary throwing brushing head or axle are equipped with a compression spring.
9. the membrane equipment of polished brick in porcelain character nanometer class anti-fouling material according to claim 3 is characterized in that: described flexible rubbing down wheel glues a kind of in wheel, flannelette wheel, cotton dolly or the nylon wheel for wool.
CN 200420116335 2004-12-03 2004-12-03 Filming equipment for glazed polishing tile nano-antidirty materials Expired - Fee Related CN2769018Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420116335 CN2769018Y (en) 2004-12-03 2004-12-03 Filming equipment for glazed polishing tile nano-antidirty materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420116335 CN2769018Y (en) 2004-12-03 2004-12-03 Filming equipment for glazed polishing tile nano-antidirty materials

Publications (1)

Publication Number Publication Date
CN2769018Y true CN2769018Y (en) 2006-04-05

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100418644C (en) * 2006-08-30 2008-09-17 佛山市一鼎科技有限公司 Film producing device and method for building decorative panel stuff surface antifoulant
CN102557731A (en) * 2012-02-02 2012-07-11 佛山市纳德精工科技有限公司 Clean combustion antifouling method and device during production process of building ceramics and stone products
CN105945707A (en) * 2016-06-30 2016-09-21 禹州市远大塑料电器有限责任公司 Quartzite polishing and coating production device
CN106541325A (en) * 2017-01-04 2017-03-29 广东鼎科技有限公司 A kind of membrane equipment
CN107671694A (en) * 2017-11-22 2018-02-09 广东赛因迪科技股份有限公司 A kind of nanometer anti-soil polishing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100418644C (en) * 2006-08-30 2008-09-17 佛山市一鼎科技有限公司 Film producing device and method for building decorative panel stuff surface antifoulant
CN102557731A (en) * 2012-02-02 2012-07-11 佛山市纳德精工科技有限公司 Clean combustion antifouling method and device during production process of building ceramics and stone products
CN105945707A (en) * 2016-06-30 2016-09-21 禹州市远大塑料电器有限责任公司 Quartzite polishing and coating production device
CN106541325A (en) * 2017-01-04 2017-03-29 广东鼎科技有限公司 A kind of membrane equipment
CN107671694A (en) * 2017-11-22 2018-02-09 广东赛因迪科技股份有限公司 A kind of nanometer anti-soil polishing machine

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20060405

Termination date: 20100104