CN100418644C - Film producing device and method for building decorative panel stuff surface antifoulant - Google Patents
Film producing device and method for building decorative panel stuff surface antifoulant Download PDFInfo
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- CN100418644C CN100418644C CNB2006101120896A CN200610112089A CN100418644C CN 100418644 C CN100418644 C CN 100418644C CN B2006101120896 A CNB2006101120896 A CN B2006101120896A CN 200610112089 A CN200610112089 A CN 200610112089A CN 100418644 C CN100418644 C CN 100418644C
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Abstract
The invention relates to a filming method of surface anti-dirt agent of decorate sheet, which comprises: a, adding nanometer anti-dirt material on the surface of decorate sheet; b, brushing the nanometer anti-dirt material; repeating the steps a and b; d, adding little water or solvent on the surface to clean; e, repeating the steps c and d for several times; adding macromolecule material on the surface of brick; g, brushing the macromolecule material; h, repeating the steps f and g for several times. The invention also discloses a relative device, which comprises a ventilate dust-adsorption system; said ventilate dust-adsorption system has a dustproof tank and several ventilate hoppers; the dustproof tank can contain several brush grinding discs and connected grinding base/axle integration, grinding wheel, and material feeders, to form a grinding space; the ventilate open of ventilate hopper are connected to the upper sealing plate of dustproof tank, to discharge the harmful gas and powder generated inside the grinding space.
Description
Technical field
The present invention relates to the building machinery field, relate in particular to the membrane equipment and the method for a kind of building decorative plates surface soiling agent.
Background technology
Its surfaces such as building decorative plates such as polished bricks, stone material, artificial stone exist a lot of small holes or fine line, in the use owing to rainwater, contain the dip-dye of the pollutants such as solution of coloured solvent, the nonvolatil stain that building material surface form to be removed not fall has and is easy to contaminated shortcoming.
Adopting antifouling preferably both at home and abroad at present is nano antifouling, promptly on ceramic tile, add one deck nano antifouling layer, but present nano antifouling complex process, its technology is: a), the clean tile surface, b), evenly apply nanometer anti-soil material in the brick surface, c), with throwing the brushing tool brushing is polished in the brick surface, d), in brushing, polishing keep brick surface temperature in certain interval, e), repeat b, c, d step several times, f), add the water polishing several times, g), cleaning and dry the processing by the polished bricks grinding tool.Adopt above arts demand dry to the brick soma, simultaneously in process, need add the water management temperature and machine after also need the dry step of handling, so just caused complex process, equipment cost height and poor efficiency.In addition, though common silica type and the paraffin wax class of the nano antifouling antifouling property of this individual layer and brightness ratio improves, its antifouling property is still not strong.Also have, stain-proofing layer membrane equipment of the prior art is an open type, and is very serious in the harmful dust pollution that ceramic tile throwing dataller does to produce in the process, greatly threatening health of operators.
Therefore, if having a kind of new technology and equipment can overcome above-mentioned defective, then be subjected to industry surely and welcome.
Summary of the invention
One of purpose of the present invention provides a kind of membrane equipment and method that does not need the building decorative plates surface soiling agent of temperature control and drying program.
Two of purpose of the present invention provides a kind of membrane equipment and method that forms the diaphragm of multilayer on the building decorative plates surface.
Three of purpose of the present invention provides a kind of membrane equipment and method that does not have the environment-friendly type building dalle of dust pollution.
To achieve these goals, the invention provides following technical scheme:
The film-forming method of a kind of building decorative plates surface soiling agent is applicable to polished bricks, stone material, artificial stone, comprises the following steps:
A), apply the nano antifouling material on the building decorative plates surface;
B), the nano antifouling material is thrown brush;
C), repeat a, b step several times;
D), apply a spot of water or solvent cleans the surface at plate surface;
E), repeat c, d program several times.
F), apply macromolecular material on the brick surface;
G), macromolecular material is thrown brush;
H), repeat f, g program several times.
In addition, before step a), also further may further comprise the steps:
1. apply the micron order anti-fouling material at plate surface;
2. the micron anti-fouling material is thrown brush;
3. repeat 1., 2. step several times, until forming the fine and close smooth micron order anti-fouling material film of one deck.
The present invention also provides the membrane equipment of a kind of building decorative plates surface soiling agent, comprise lower bearing bracket body conveying mechanism, the upper spider body that is positioned at lower bearing bracket body conveying mechanism top and extends, and place many groups grinding tool lift assembly on the described upper spider body, the reinforced uniform device of many groups, and charging bucket, wherein said many group grinding tool lift assemblies and the reinforced uniform device of described many groups are arranged in order along described frame lower bearing bracket body conveying mechanism, every group of described grinding tool lift assembly is connected with a mill transmission mechanism, this mill transmission mechanism connects one and throws bristle disk, wherein said membrane equipment also comprises an exhausting dust collecting system, and this exhausting dust collecting system further comprises:
A dustproof casing comprises a plurality of upper sealing plates, a plurality of preceding shrouding, a plurality of back shroudings and two side seal boards; Described dustproof casing is buckled on the top of lower bearing bracket conveying mechanism, and described many groups are thrown bristle disks and the many groups bistrique seat/axle assembly that is attached thereto and rubbing down wheel and the reinforced uniform device of many groups is contained in wherein, forms the rubbing down space of a base closed; And
A plurality of exhausting bucket assemblies, the suction opeing of described a plurality of exhausting bucket assemblies are tightly connected with described a plurality of upper sealing plates of dustproof casing respectively, and the pernicious gas and the dust that produce in the described rubbing down space are discharged from the exhaust outlet of described a plurality of exhausting bucket assemblies.
Wherein the upper spider body also is provided with an exhausting dust sucting pipeline, is tightly connected with the exhaust outlet of described a plurality of exhausting bucket assemblies, and dust and the pernicious gas inhaled are discharged.
Leave an interval respectively between two side seal boards of wherein dustproof casing and the upper surface of lower bearing bracket conveying mechanism, this size of space is greater than the thickness of building decorative plates; Before described dustproof casing a plurality of, throw the bristle disk opposite position and be respectively equipped with a movable shrouding with every group on the shrouding, described movable shrouding with described before between the shrouding employing hinge be connected or be spirally connected.
Wherein feeding device can be single aperture drop instillator, many apertures drop instillator, two roller filling apparatus, a kind of in air gun spray equipment and the brush-coating device.Described rubbing down wheel can synthesize that abrading block etc. is soft for hairbrush, the sticking wheel of wool, flannelette wheel, cotton dolly, nylon wheel, resinae, a kind of the making or wherein several combinations in the hard material; Between described rubbing down wheel and the described bistrique seat/axle assembly beam is housed also, this beam is bipeltate or sponge spring.
Compare with conventional art, the present invention does not need the specific (special) requirements to temperature, but at normal temperatures with regard to operate as normal, nor need drying steps, therefore equipment of the present invention needn't be provided with temperature control and drying device, make that method of the present invention is simplified greatly, improved production efficiency, reduced cost.Secondly, equipment of the present invention and method can form at least 2 layers of diaphragm on the building decorative plates surface, and the building decorative plates that makes equipment of the present invention and method produce has more high-quality than like product.Moreover equipment of the present invention has installed dustproof casing and extractor fan additional, has eliminated the dust pollution of workplace substantially, has improved working environment greatly, helps operating personnel's health.
Description of drawings
Fig. 1 is the schematic flow sheet of film-forming method of the present invention;
Fig. 2 is the schematic diagram of the membrane equipment of building decorative plates surface soiling of the present invention agent.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples, but should be noted that these embodiment only are used to system and method for the present invention is described, and scope of the present invention can not be confined to this.
Be illustrated in figure 1 as the schematic flow sheet of the film-forming method of polished bricks of the present invention; Method of the present invention is mainly used in and adds the antifouling film of system on its surfaces such as polished bricks, stone material, artificial stone, and this antifouling film can comprise one or more layers, as only applying one deck nano-material antifouling film (as: SiO
2Nano pulp); Again such as: apply one deck micron order anti-fouling material (as: SiO2 micron slurry), then one deck be macromolecular material (as organic silicone oil solution), it in addition one deck be the diaphragm of macromolecular material; Perhaps, apply earlier one deck micron order anti-fouling material, one deck is a nano material then, last to also have one deck thereon be the diaphragm of macromolecular material; Also can have only two-layerly, be nano material as one deck, and also having one deck is the diaphragm of macromolecular material.
Seeing Fig. 1, is the process principle figure of one embodiment of the present of invention throwing brush method of coated with nano class anti-fouling agent and macromolecular material on building material surface, and film-forming method of the present invention comprises the following step:
A), apply the nano antifouling material, and make anti-fouling material uniformly at polished bricks surface attachment one deck on brick surface to be processed.
B), anti-fouling material is polished brushing under certain pressure, unnecessary anti-fouling material is removed in brush simultaneously with throwing the brushing tool.In one embodiment, this pressure size is at 0.01～0.1kgf/cm
2In the scope.
C), repeat a, b step several times.
D), add a spot of water or solvent (the KOH aqueous solution) clean tile face, with brick face undesired residues cleaning, throw and remove as 0.1%～3%.
E), repeat c, d program several times, make whole polishing brick surface can plate the nano antifouling protective layer of one deck densification.
F), apply macromolecular material on the brick surface then.
G), with throwing the brushing tool macromolecule anti-soil material is thrown brush;
H), repeat f, g program several times;
I), clean tile surrounding.
In addition, this method can apply one deck micron order anti-fouling material earlier and brick is carried out rubbing down before the step a in this technological process, to improve its efficient.
The present invention also comprises the equipment of realizing said method, specifically please see Figure 2, is the front view of an embodiment of the membrane equipment of building decorative plates surface soiling of the present invention agent; Membrane equipment critical piece of the present invention has: lower bearing bracket body conveying mechanism 100, N group grinding tool lift assembly 200, the reinforced uniform device 300 of N group, upper spider body 400, charging bucket 500 and exhausting dust collecting system.Wherein N is positive integer, and visible N=8 can also be other numbers in other embodiments in Fig. 2.In addition, the membrane equipment of building decorative plates surface soiling of the present invention agent also comprises a control system, is responsible for the control operation of entire equipment, and because of it is not a key content of the present invention, this does not give unnecessary details.
In the present embodiment, lower bearing bracket body conveying mechanism 100 has adopted the belt-type conveying device, is driven by a transmission device building decorative plates placed on it is fed forward successively, and in this process the plate surface blooming is thrown brush.Throughput direction A as shown in Figure 2 to.
A mill transmission mechanism 201 is equipped with in each group grinding tool lift assembly 200 inside, drives the planetary mill 202 that is attached thereto according to the instruction of control system and moves up and down, at building decorative plates surface upthrow brush blooming.Planetary throwing bristle disk 202 is connected to several bistrique seats (or axle) assembly with three, each bistrique seat (or axle) assembly is equipped with a rubbing down wheel 204, its Mohs' hardness is less than 5, and rubbing down wheel 204 can synthesize that abrading block etc. is soft with hairbrush, the sticking wheel of wool, flannelette wheel, cotton dolly, nylon wheel, resinae, a kind of the making or wherein several combinations in the hard material.Between rubbing down wheel 204 and bistrique seat (or axle) assembly beam 203 is housed also, beam 203 can be bipeltate, sponge, spring elastomeric material; Beam 203 can be connected with rubbing down wheel 204 in several ways, such as bonding by nylon stickup (" VELCRO " that promptly be commonly called as) or binder, or the like; When the ceramic tile surface of being thrown brush has when uneven, adjust the unevenness of ceramic tile surface automatically by the reduction up and down of beam, guarantee that the pressure of rubbing down wheel on ceramic tile is even, thereby on ceramic tile surface, form the layer of even plated film.Rubbing down wheel 204 revolves round the sun with mill again in the high speed rotation on bistrique seat (or axle) assembly, makes whole plate surface evenly to be thrown and brush.
Throw in the brush process pressure to the building decorative plates surface at 0.01～0.1kgf/cm at the blooming that carries out nano antifouling layer and macromolecular material stain-proofing layer
2In the scope.Throw in the brush process pressure to the building decorative plates surface then at 0.05～0.2kgf/cm at the blooming of micron stain-proofing layer
2In the scope.
Reinforced uniform device 300 is connected with the control circuit system, sends signal by control system to reinforced uniform device 300, and is reinforced to plate surface; Have 8 groups of reinforced uniform devices 300 to arrange along lower bearing bracket body conveying mechanism 100 successively in the present embodiment and install, every group of reinforced uniform device 300 and one group of grinding tool lift assembly 200 cooperatively interact.Certainly the number of reinforced uniform device 300 also can be provided with according to actual needs in other embodiments.Reinforced uniform device 300 also comprises a feeding device (not shown), can be single aperture drop instillator, many apertures drop instillator, two roller filling apparatus, any in air gun spray equipment and the brush-coating device.
As shown in Figure 2, charging bucket 500 places on the upper spider body 400, and is provided with the feed line (not shown) between each reinforced uniform device 300, provides different material or cleaning agents according to the needs of technology.The liquid medicine of as previously described micron order anti-fouling material, nano material and macromolecular material; And the water that is used to clean or the KOH aqueous solution etc.
The exhausting dust collecting system is equipment original creation of the present invention, for the dust that improves the workplace and pernicious gas pollute, the exhausting dust collecting system of this membrane equipment comprises that mainly the dustproof casing 600 of a top that is buckled on lower bearing bracket conveying mechanism 100, an exhausting dust sucting pipeline 700 and 7 exhausting bucket assemblies 702 form.
Exhausting dust sucting pipeline 700 is positioned at the superjacent air space of upper spider body 400, prolongs the length direction of lower bearing bracket conveying mechanism 100 and arranges.Between per 2 mill lift assemblies 200, be provided with an exhausting bucket assembly 702, and fixedly place on the upper spider body 400.The suction opeing that has 702,7 exhausting buckets of 7 exhausting bucket assemblies assembly 702 in the present embodiment all is tightly connected with the upper sealing plate 604 of dustproof casing 600, and the exhaust outlet and the exhausting dust sucting pipeline 700 of 7 exhausting bucket assemblies 702 are tightly connected.Like this, pernicious gas that is produced in the rubbing down space and dust just can be drawn out of by the suction opeing of exhausting bucket assembly 702, exhaust outlet through exhausting bucket assembly 702 is sent to exhausting dust sucting pipeline 700 then, and an interface 701 with outside vacuum cleaner on exhausting dust sucting pipeline 700 is discharged.
When equipment of the present invention is worked; as Fig. 2; ceramic tile lies against on the lower bearing bracket body conveying mechanism 100; from right to left by A to moving forward; brush and/or clean by the throwing of 8 groups of planetary throwing bristle disks 202 successively; when sheet material walks to the below of first group of reinforced uniform device 300; nano material is inserted in the feeding device; on the brick face, form the layer of even coating by reinforced uniform device 300 then; adobe is continued to deliver to first group of planetary throwing bristle disk 202 below by lower bearing bracket body conveying mechanism 100; rubbing down wheel 204 is thrown brush with certain pressure and rotating speed to the polished bricks face that applies anti-fouling material then; extruding; form one deck suitable transparent diaphragm at the brick face, throw brush for the first time and finish.Some group reinforced uniform devices 300 and the planetary throwing bristle disk 202 of adobe through setting; should feed in raw material and throw dataller's preface and also carry out several times repeatedly; according to the needs of concrete technology several times reinforced and throw dataller's preface after can carry out matting one time; the residuals that adds low amounts of water or solvent (as the KOH aqueous solvent) clean tile face; continue to repeat above-mentioned dosing afterwards again and throw dataller's preface; so just obtain fine and close nanometer diaphragm, formed the required soiling protective film of one deck in the brick surface.
In other embodiments; as previously mentioned, in order to obtain better anti-fouling effect, can macromolecular material be inserted in the feeding device according to the needs of technology; on above-mentioned nanometer diaphragm, apply the macromolecule anti-fouling material and carry out the rubbing down several times simultaneously, so just can obtain two kinds of compound diaphragms.In addition,, also can apply the micron order anti-fouling material in initial program brick is carried out rubbing down, and then form nano-material antifouling layer and macromolecular material stain-proofing layer, to improve the sheet material quality as further embodiment of the present invention.
Simultaneously, this equipment is also opened exhausting bucket assembly 702 at work, and pernicious gas that produces in the space with dustproof casing 600 and dust are discharged by the exhausting dust sucting pipeline 700 of sealing, and this operating environment that just greatly reduces this equipment is polluted; The setting of exhausting bucket assembly 702 and unlatching simultaneously also can effectively reduce the temperature in the dustproof casing 600, makes complete equipment keep running well.
By using nano antifouling material and macromolecular material to carry out practicing of polished tile anti-fouling film-forming method of the present invention and equipment, can allow the nano antifouling material better fill surface hole defect and micro-crack, in the suitable time, combine, play superpower antifouling effect and reduced temperature controlled complicated approach and equipment simultaneously with building decorative plates generation physical chemistry.
Obviously, the above embodiment of the present invention only is for example of the present invention clearly is described, and is not to be qualification to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And these belong to conspicuous variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.
Claims (4)
1. the film-forming method of building decorative plates surface soiling agent is applicable to polished bricks, stone material, artificial stone, comprises the following steps:
A), apply nano material on the building decorative plates surface;
B), nano material is thrown brush;
C), repeat a, b step several times;
D), apply a spot of water or solvent cleans the surface at plate surface;
E), repeat c, d program several times;
F), apply macromolecular material at plate surface;
G), macromolecular material is thrown brush;
H), repeat f, g program several times.
2. the film-forming method of building decorative plates surface soiling as claimed in claim 1 agent is characterized in that: also further may further comprise the steps before step a):
1. apply the micron order material at plate surface;
2. micro materials is thrown brush;
3. repeat 1., 2. step several times, until forming the fine and close smooth micron order anti-fouling material film of one deck.
3. the film-forming method of building decorative plates surface soiling as claimed in claim 1 agent is characterized in that: in the described throwing brush process to the pressure on building decorative plates surface at 0.01～0.1kgf/cm
2In the scope.
4. the film-forming method of building decorative plates surface soiling as claimed in claim 2 agent is characterized in that: described step is thrown in the brush process pressure to the building decorative plates surface at 0.05～0.2kgf/cm to micro materials in 2.
2In the scope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101120896A CN100418644C (en) | 2006-08-30 | 2006-08-30 | Film producing device and method for building decorative panel stuff surface antifoulant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101120896A CN100418644C (en) | 2006-08-30 | 2006-08-30 | Film producing device and method for building decorative panel stuff surface antifoulant |
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| Publication Number | Publication Date |
|---|---|
| CN1907576A CN1907576A (en) | 2007-02-07 |
| CN100418644C true CN100418644C (en) | 2008-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006101120896A Active CN100418644C (en) | 2006-08-30 | 2006-08-30 | Film producing device and method for building decorative panel stuff surface antifoulant |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102557731B (en) * | 2012-02-02 | 2014-05-21 | 佛山市纳铭精工科技有限公司 | Clean combustion antifouling method and device during production process of building ceramics and stone products |
| CN110590408B (en) * | 2019-09-29 | 2020-11-03 | 清远市宏图助剂有限公司 | Polished ceramic tile and preparation method and processing equipment thereof |
| CN111358076A (en) * | 2020-04-02 | 2020-07-03 | 杭州浩阳自动化科技有限公司 | Novel high-efficient production facility of full-automatic gauze mask |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1541806A (en) * | 2003-11-07 | 2004-11-03 | 霍镰泉 | Surface polishing process for ceramic tile |
| CN1706776A (en) * | 2004-12-03 | 2005-12-14 | 广东科达机电股份有限公司 | Apparatus and method for making antifoulant film on polished brick |
| JP2006035049A (en) * | 2004-07-23 | 2006-02-09 | Matsushita Electric Works Ltd | Method of surface-treating artificial marble |
| CN2769018Y (en) * | 2004-12-03 | 2006-04-05 | 广东科达机电股份有限公司 | Filming equipment for glazed polishing tile nano-antidirty materials |
-
2006
- 2006-08-30 CN CNB2006101120896A patent/CN100418644C/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1541806A (en) * | 2003-11-07 | 2004-11-03 | 霍镰泉 | Surface polishing process for ceramic tile |
| JP2006035049A (en) * | 2004-07-23 | 2006-02-09 | Matsushita Electric Works Ltd | Method of surface-treating artificial marble |
| CN1706776A (en) * | 2004-12-03 | 2005-12-14 | 广东科达机电股份有限公司 | Apparatus and method for making antifoulant film on polished brick |
| CN2769018Y (en) * | 2004-12-03 | 2006-04-05 | 广东科达机电股份有限公司 | Filming equipment for glazed polishing tile nano-antidirty materials |
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| CN1907576A (en) | 2007-02-07 |
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Owner name: GUANGDONG YIDING SCIENCE AND TECHNOLOGY CO., LTD. Free format text: FORMER NAME: FOSHAN CITY YIDING SCIENCE AND TECHNOLOGY CO., LTD. |
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Application publication date: 20070207 Assignee: Foshan City, Rong Jun Intelligent Machinery Manufacturing Co. Ltd. Assignor: Guangdong EDING Industrial Co., Ltd. Contract record no.: 2017440000075 Denomination of invention: Film producing device and method for building decorative panel stuff surface antifoulant Granted publication date: 20080917 License type: Common License Record date: 20170314 |
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