CN2761309Y - Screw thread rolling machine - Google Patents
Screw thread rolling machine Download PDFInfo
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- CN2761309Y CN2761309Y CN 200420095703 CN200420095703U CN2761309Y CN 2761309 Y CN2761309 Y CN 2761309Y CN 200420095703 CN200420095703 CN 200420095703 CN 200420095703 U CN200420095703 U CN 200420095703U CN 2761309 Y CN2761309 Y CN 2761309Y
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- thread rolling
- counter
- rubbing
- screw thread
- inductor
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- 238000005096 rolling process Methods 0.000 title abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000012216 screening Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种螺丝搓牙机。The utility model relates to a screw tooth rubbing machine.
背景技术Background technique
一般螺丝的成型过程,如图1所示,系先分段裁剪出胚料1,再对每一胚料1冲压成型出头部12,之后再成型出尾部14,最后再搓牙成型出螺牙16;其中,前述搓牙时必须利用如图2所示的搓牙机2进行,该搓牙机2具有一机座21,一设于该机座21上并可将所述胚料1整列输出的振动盘22,一设于该机座21上的搓牙板组23,一连设该振动盘22与搓牙板组23的输送槽道24,以及一可将该输送槽道24输出的胚料1顶推至该搓牙板组23中的顶推机构25,借以将该胚料1搓牙成型后,再因重力而自然掉落集料桶26内集中。The forming process of a general screw, as shown in Figure 1, is to cut out the blank 1 in sections first, then punch each blank 1 to form the
然而,上述习知结构在实际使用后发现,易有以下之缺失,详述如下:However, the above-mentioned conventional structure is found to have the following deficiencies after actual use, which are described in detail as follows:
1、由于该胚料1搓牙完成后,工作人员并无法确实了解实际加工数量,故目前均采用以秤重的方式来预估大约数量,除业者无法确实掌控应出货数量,而必须额外增加数量以弥补可能的不足数量,严重造成费用成本的浪费外,同时不确定的数量,亦经常造成后续不可控制的包装费用成本的增加,着实为业者极欲改善的困扰。1. Since the raw material 1 has been rubbed, the staff cannot know the actual processing quantity, so the approximate quantity is estimated by weighing at present. The operator cannot accurately control the quantity that should be shipped, but must additionally Increasing the quantity to make up for the possible insufficient quantity not only causes a serious waste of costs, but also the uncertain quantity often leads to an uncontrollable increase in subsequent packaging costs, which is really a problem that the industry wants to improve.
2、由于每一台搓牙机2的搓牙板组23下方另设一容积较小的筛选篮27,以使搓牙完成的成品先行容置于该筛选篮27内,以供工作人员能够不定时地筛检该筛选篮27内已完成搓牙作业的成品,借以检视搓牙过程该搓牙板组23的变化,而适时判别该搓牙板组23应否更换的依据;然而,由于一人看顾多台搓牙机2的情形屡见不鲜,所以工作人员经常会因工作忙碌而有遗漏现象,造成搓牙不良率的增加,亦会增加额外制造成本。2. Since each
实用新型内容Utility model content
本实用新型的目的在于提供一螺丝搓牙机,其可有效达到精准计数包装且降低不良率发生,借以降低费用成本。The purpose of this utility model is to provide a thread rubbing machine, which can effectively achieve accurate counting and packaging and reduce the occurrence of defective rates, so as to reduce costs.
为实现上述目的,本实用新型的技术解决方案是:一种螺丝搓牙机,其包含一机座,一设于该机座上并可将胚料整列输出的振动盘,一设于该机座上的搓牙板组,一连设该振动盘与搓牙板组的输送槽道,以及一可将输送槽道输出的胚料顶推至搓牙板组中的顶推机构,它包括一计数装置,该计数装置具有一设于搓牙板组输出端处上方的感应器,一与该感应器电性连接的计数器,以及一与该计数器电性连接的警示器。In order to achieve the above purpose, the technical solution of the utility model is: a screw thread rolling machine, which includes a machine base, a vibrating plate set on the machine base and capable of outputting blanks in a row, and a vibrating plate set on the machine base The rubbing plate set on the seat, a conveying channel for the vibrating plate and the rubbing plate set, and a pushing mechanism that can push the blank output from the conveying channel to the rubbing plate set, it includes a A counting device, the counting device has an inductor arranged above the output end of the rubbing board group, a counter electrically connected with the inductor, and a warning device electrically connected with the counter.
该警示器可为光线警示或声音警示。The warning device can be light warning or sound warning.
采用上述方案后,由于本实用新型在螺丝搓牙机上加设了计数装置,借由计数装置的感应器感应该搓牙板组搓牙完成后的胚料加工数量,以传输至该计数器累加计算,同时再辅以该计数器计数至一设定量时,即会驱动该警示器动作以通知使用者,以利搓牙加工作业的顺利进行。具体而言,将本实用新型与习知作一比较,当可得知本实用新型在实用上确实具有增进之处,以下一一说明:After adopting the above scheme, since the utility model adds a counting device to the screw thread rubbing machine, the sensor of the counting device senses the processing quantity of the raw material after the thread rubbing plate group has finished rubbing the teeth, and then transmits it to the counter for cumulative calculation , and at the same time supplemented by the counter counting to a set amount, it will drive the warning device to notify the user, so as to facilitate the smooth progress of the tooth rubbing process. Specifically, comparing the utility model with the prior art, it can be learned that the utility model does have an improvement in practicality, as follows:
1、借由该感应器的设置,以使该计算器正确的计算出实际加工数量后再进行包装,因此除出货数量可精准的控管以便包装外,亦可借此降低多余包装的费用。1. With the setting of the sensor, the calculator can correctly calculate the actual processing quantity before packaging. Therefore, in addition to the precise control of the shipment quantity for packaging, it can also reduce the cost of redundant packaging .
2、由于该警示器可于加工数量到达后,通知工作人员检视该搓牙板组是否能继续进行加工,除对于成品的良率将可大幅提升外,同时亦可减少制造成本。2. Since the warning device can notify the staff to check whether the rubbing plate set can continue to be processed after the processing quantity is reached, the yield rate of the finished product can be greatly improved, and the manufacturing cost can also be reduced at the same time.
附图说明Description of drawings
图1是一般螺丝成型过程示意图;Figure 1 is a schematic diagram of a general screw forming process;
图2是习知搓牙机的示意图;Fig. 2 is a schematic diagram of a conventional tooth rubbing machine;
图3是本实用新型较佳实施例的示意图;Fig. 3 is the schematic diagram of the preferred embodiment of the utility model;
图4是本实用新型较佳实施例的局部示意图。Fig. 4 is a partial schematic diagram of a preferred embodiment of the utility model.
图中:In the picture:
3螺丝搓牙机 31计数装置 32机座3 screw
33振动盘 34搓牙板组 35输送槽道33
36顶推机构 311感应器 312警示器36
313警示器 4胚料 5集料桶313
6筛选篮6 screening baskets
具体实施方式Detailed ways
有关本实用新型的前述及其它技术内容、特点与功效,在以下配合参考图式的较佳实施例的详细说明中,将可清楚的明白。The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of preferred embodiments with reference to the drawings.
参阅图3,其为本实用新型螺丝搓牙机的计数装置31的较佳实施例,该螺丝搓牙机3包含一机座32、一设于该机座32上并可将胚料4整列输出的振动盘33,一设于该机座32上的搓牙板组34,一连接该振动盘33与该搓牙板组34的输送槽道35,以及一可将输送槽道35输出的胚料4顶推至搓牙板组34中的顶推机构36等构件;特别是,该螺丝搓牙机3上设有一计数装置31,其具有一设于搓牙板组34输出端处上方的感应器311,一与该感应器311电性连接的计数器312,以及一与该计数器312电性连接的警示器313;其中,该感应器311可为顶杆、红外线传感器或光遮断器等(本实施例以顶杆为例加以说明),而该警示器313可为蜂鸣器等声音警示,也可为闪光警示灯等光线警示(本实施例以闪光警示灯加以说明)。Referring to Fig. 3, it is a preferred embodiment of the
参阅图3,该计数装置31使用时,该胚料4经由该输送槽道35输送至该搓牙板组34进行搓牙作业,待搓牙作业完成后,成品便会由该搓牙板组34输出,配合参阅图4,并顶推该感应器311的顶杆,便该计数器311计数通过其计数侦测范围的成品,同时当计数至一设定量时,该计数器312会驱动与其电性连接的该警示器313动作,此时,工作人员一接收到该警示器313所发出的讯息,即表示该胚料4已完成搓牙作业,并知道掉落至该筛选篮6内的成品数量为何,以将该筛选篮6内的成品直接进行分装,故此时所分装的数量即为最精准者;另,使用者在接收到该警示器313所发出的讯息后,亦表示已知道要立即去筛检该筛选篮6内成品的不良品出来,并将良品直接倒入其下方的集料桶5内,以进行下一次的承接动作。Referring to Fig. 3, when the
归纳前述,本实用新型借由计数装置的设置,除具有效达到包装精准及降低不良率的功效外,同时亦可降低成本,故确实能达到本实用新型的目的。To sum up the foregoing, the utility model not only has the effect of achieving precise packaging and reducing the defect rate, but also can reduce the cost through the setting of the counting device, so the purpose of the utility model can indeed be achieved.
惟以上所述者,仅为说明本实用新型的较佳实施例而已,当不能以此限定本实用新型实施的范围,即大凡依本实用新型权利要求范围及说明书内容所作的简单的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。But the above is only to illustrate the preferred embodiments of the present utility model, and should not limit the scope of the utility model implementation with this, that is, all simple equivalent changes made according to the scope of claims of the utility model and the contents of the description All should still belong to the scope that the utility model patent covers.
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CN 200420095703 CN2761309Y (en) | 2004-11-22 | 2004-11-22 | Screw thread rolling machine |
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CN 200420095703 CN2761309Y (en) | 2004-11-22 | 2004-11-22 | Screw thread rolling machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101596570B (en) * | 2009-05-18 | 2012-06-27 | 钟伟杰 | Thread rolling machine device capable of automatically tapping two groups of bolts synchronously |
CN102728750A (en) * | 2012-06-11 | 2012-10-17 | 河南航天精工制造有限公司 | Rivet core rod diameter breaking groove machining device |
CN103394775A (en) * | 2013-08-08 | 2013-11-20 | 上海永太汽车零部件厂 | Inner thread manufacturing device |
CN107520383A (en) * | 2017-09-19 | 2017-12-29 | 宁波万盛智能科技股份有限公司 | A kind of processing unit (plant) of straight burr axle |
CN108506312A (en) * | 2018-03-08 | 2018-09-07 | 浙江吉达金属有限公司 | Adjustment screw and its manufacturing process |
CN110711907A (en) * | 2019-10-14 | 2020-01-21 | 海盐力度紧固件有限公司 | Sectional thread self-tapping screw processing device |
-
2004
- 2004-11-22 CN CN 200420095703 patent/CN2761309Y/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101596570B (en) * | 2009-05-18 | 2012-06-27 | 钟伟杰 | Thread rolling machine device capable of automatically tapping two groups of bolts synchronously |
CN102728750A (en) * | 2012-06-11 | 2012-10-17 | 河南航天精工制造有限公司 | Rivet core rod diameter breaking groove machining device |
CN102728750B (en) * | 2012-06-11 | 2014-07-30 | 河南航天精工制造有限公司 | Rivet core rod diameter breaking groove machining device |
CN103394775A (en) * | 2013-08-08 | 2013-11-20 | 上海永太汽车零部件厂 | Inner thread manufacturing device |
CN103394775B (en) * | 2013-08-08 | 2016-04-13 | 上海永太汽车零部件厂 | Internal thread manufacturing installation |
CN107520383A (en) * | 2017-09-19 | 2017-12-29 | 宁波万盛智能科技股份有限公司 | A kind of processing unit (plant) of straight burr axle |
CN107520383B (en) * | 2017-09-19 | 2024-04-16 | 宁波万盛智能科技股份有限公司 | Processing device for straight line shaft |
CN108506312A (en) * | 2018-03-08 | 2018-09-07 | 浙江吉达金属有限公司 | Adjustment screw and its manufacturing process |
CN110711907A (en) * | 2019-10-14 | 2020-01-21 | 海盐力度紧固件有限公司 | Sectional thread self-tapping screw processing device |
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