CN2761309Y - Screw thread rolling machine - Google Patents

Screw thread rolling machine Download PDF

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Publication number
CN2761309Y
CN2761309Y CN 200420095703 CN200420095703U CN2761309Y CN 2761309 Y CN2761309 Y CN 2761309Y CN 200420095703 CN200420095703 CN 200420095703 CN 200420095703 U CN200420095703 U CN 200420095703U CN 2761309 Y CN2761309 Y CN 2761309Y
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Prior art keywords
thread rolling
counter
rubbing
screw thread
inductor
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Expired - Fee Related
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CN 200420095703
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Chinese (zh)
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黄大海
杨昆杉
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Individual
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Individual
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Abstract

The utility model discloses a screw thread rolling machine, it is mainly provided with a counting assembly at the thread rolling board group output side of screw thread rolling machine, this counting assembly have a inductor and one with inductor electric connection's counter, when this thread rolling board group is with the billet thread rolling shaping output, can reach the counter and calculate actual output quantity, can effectively reach accurate packing efficiency when supplying follow-up packing, the warning ware of electric connection on the counter is assisted again simultaneously, when this counter counts to a set amount, can drive this warning ware action in order to inform the user promptly, remove the smooth going on of the processing operation of the thread rolling of doing with the hands of profit, and the expense cost that also can be reduced.

Description

螺丝搓牙机Screw tooth grinding machine

技术领域technical field

本实用新型涉及一种螺丝搓牙机。The utility model relates to a screw tooth rubbing machine.

背景技术Background technique

一般螺丝的成型过程,如图1所示,系先分段裁剪出胚料1,再对每一胚料1冲压成型出头部12,之后再成型出尾部14,最后再搓牙成型出螺牙16;其中,前述搓牙时必须利用如图2所示的搓牙机2进行,该搓牙机2具有一机座21,一设于该机座21上并可将所述胚料1整列输出的振动盘22,一设于该机座21上的搓牙板组23,一连设该振动盘22与搓牙板组23的输送槽道24,以及一可将该输送槽道24输出的胚料1顶推至该搓牙板组23中的顶推机构25,借以将该胚料1搓牙成型后,再因重力而自然掉落集料桶26内集中。The forming process of a general screw, as shown in Figure 1, is to cut out the blank 1 in sections first, then punch each blank 1 to form the head 12, then form the tail 14, and finally rub the teeth to form the screw. Teeth 16; Wherein, must utilize tooth rubbing machine 2 as shown in Figure 2 to carry out during aforementioned tooth rubbing, and this tooth rubbing machine 2 has a support 21, and one is located on this support 21 and can make described blank 1 The vibrating plate 22 of the output of the whole column, one is located at the tooth rubbing board group 23 on this support 21, one is provided with the conveying channel 24 of this vibrating plate 22 and the tooth rubbing plate group 23, and one can output the conveying channel 24 The blank 1 is pushed to the push mechanism 25 in the rubbing plate group 23, so that after the blank 1 is formed by rubbing the teeth, it will naturally fall into the collection barrel 26 due to gravity and concentrate.

然而,上述习知结构在实际使用后发现,易有以下之缺失,详述如下:However, the above-mentioned conventional structure is found to have the following deficiencies after actual use, which are described in detail as follows:

1、由于该胚料1搓牙完成后,工作人员并无法确实了解实际加工数量,故目前均采用以秤重的方式来预估大约数量,除业者无法确实掌控应出货数量,而必须额外增加数量以弥补可能的不足数量,严重造成费用成本的浪费外,同时不确定的数量,亦经常造成后续不可控制的包装费用成本的增加,着实为业者极欲改善的困扰。1. Since the raw material 1 has been rubbed, the staff cannot know the actual processing quantity, so the approximate quantity is estimated by weighing at present. The operator cannot accurately control the quantity that should be shipped, but must additionally Increasing the quantity to make up for the possible insufficient quantity not only causes a serious waste of costs, but also the uncertain quantity often leads to an uncontrollable increase in subsequent packaging costs, which is really a problem that the industry wants to improve.

2、由于每一台搓牙机2的搓牙板组23下方另设一容积较小的筛选篮27,以使搓牙完成的成品先行容置于该筛选篮27内,以供工作人员能够不定时地筛检该筛选篮27内已完成搓牙作业的成品,借以检视搓牙过程该搓牙板组23的变化,而适时判别该搓牙板组23应否更换的依据;然而,由于一人看顾多台搓牙机2的情形屡见不鲜,所以工作人员经常会因工作忙碌而有遗漏现象,造成搓牙不良率的增加,亦会增加额外制造成本。2. Since each tooth rubbing machine 2 is provided with a smaller screening basket 27 below the tooth rubbing plate group 23, so that the finished product of tooth rubbing is firstly placed in the screening basket 27, so that the staff can Screen the finished products that have completed the rubbing operation in the screening basket 27 from time to time, so as to check the change of the tooth rubbing group 23 in the tooth rubbing process, and timely judge whether the tooth rubbing group 23 should be replaced; however, due to It is not uncommon for one person to take care of multiple tooth rolling machines 2, so the staff often misses due to busy work, resulting in an increase in the defective rate of tooth rolling and additional manufacturing costs.

实用新型内容Utility model content

本实用新型的目的在于提供一螺丝搓牙机,其可有效达到精准计数包装且降低不良率发生,借以降低费用成本。The purpose of this utility model is to provide a thread rubbing machine, which can effectively achieve accurate counting and packaging and reduce the occurrence of defective rates, so as to reduce costs.

为实现上述目的,本实用新型的技术解决方案是:一种螺丝搓牙机,其包含一机座,一设于该机座上并可将胚料整列输出的振动盘,一设于该机座上的搓牙板组,一连设该振动盘与搓牙板组的输送槽道,以及一可将输送槽道输出的胚料顶推至搓牙板组中的顶推机构,它包括一计数装置,该计数装置具有一设于搓牙板组输出端处上方的感应器,一与该感应器电性连接的计数器,以及一与该计数器电性连接的警示器。In order to achieve the above purpose, the technical solution of the utility model is: a screw thread rolling machine, which includes a machine base, a vibrating plate set on the machine base and capable of outputting blanks in a row, and a vibrating plate set on the machine base The rubbing plate set on the seat, a conveying channel for the vibrating plate and the rubbing plate set, and a pushing mechanism that can push the blank output from the conveying channel to the rubbing plate set, it includes a A counting device, the counting device has an inductor arranged above the output end of the rubbing board group, a counter electrically connected with the inductor, and a warning device electrically connected with the counter.

该警示器可为光线警示或声音警示。The warning device can be light warning or sound warning.

采用上述方案后,由于本实用新型在螺丝搓牙机上加设了计数装置,借由计数装置的感应器感应该搓牙板组搓牙完成后的胚料加工数量,以传输至该计数器累加计算,同时再辅以该计数器计数至一设定量时,即会驱动该警示器动作以通知使用者,以利搓牙加工作业的顺利进行。具体而言,将本实用新型与习知作一比较,当可得知本实用新型在实用上确实具有增进之处,以下一一说明:After adopting the above scheme, since the utility model adds a counting device to the screw thread rubbing machine, the sensor of the counting device senses the processing quantity of the raw material after the thread rubbing plate group has finished rubbing the teeth, and then transmits it to the counter for cumulative calculation , and at the same time supplemented by the counter counting to a set amount, it will drive the warning device to notify the user, so as to facilitate the smooth progress of the tooth rubbing process. Specifically, comparing the utility model with the prior art, it can be learned that the utility model does have an improvement in practicality, as follows:

1、借由该感应器的设置,以使该计算器正确的计算出实际加工数量后再进行包装,因此除出货数量可精准的控管以便包装外,亦可借此降低多余包装的费用。1. With the setting of the sensor, the calculator can correctly calculate the actual processing quantity before packaging. Therefore, in addition to the precise control of the shipment quantity for packaging, it can also reduce the cost of redundant packaging .

2、由于该警示器可于加工数量到达后,通知工作人员检视该搓牙板组是否能继续进行加工,除对于成品的良率将可大幅提升外,同时亦可减少制造成本。2. Since the warning device can notify the staff to check whether the rubbing plate set can continue to be processed after the processing quantity is reached, the yield rate of the finished product can be greatly improved, and the manufacturing cost can also be reduced at the same time.

附图说明Description of drawings

图1是一般螺丝成型过程示意图;Figure 1 is a schematic diagram of a general screw forming process;

图2是习知搓牙机的示意图;Fig. 2 is a schematic diagram of a conventional tooth rubbing machine;

图3是本实用新型较佳实施例的示意图;Fig. 3 is the schematic diagram of the preferred embodiment of the utility model;

图4是本实用新型较佳实施例的局部示意图。Fig. 4 is a partial schematic diagram of a preferred embodiment of the utility model.

图中:In the picture:

3螺丝搓牙机        31计数装置        32机座3 screw rolling machine 31 counting device 32 machine base

33振动盘           34搓牙板组        35输送槽道33 Vibration plate 34 Rubbing plate set 35 Conveyor channel

36顶推机构         311感应器         312警示器36 Push mechanism 311 Sensor 312 Alarm

313警示器          4胚料             5集料桶313 warning device 4 billet 5 collecting bucket

6筛选篮6 screening baskets

具体实施方式Detailed ways

有关本实用新型的前述及其它技术内容、特点与功效,在以下配合参考图式的较佳实施例的详细说明中,将可清楚的明白。The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of preferred embodiments with reference to the drawings.

参阅图3,其为本实用新型螺丝搓牙机的计数装置31的较佳实施例,该螺丝搓牙机3包含一机座32、一设于该机座32上并可将胚料4整列输出的振动盘33,一设于该机座32上的搓牙板组34,一连接该振动盘33与该搓牙板组34的输送槽道35,以及一可将输送槽道35输出的胚料4顶推至搓牙板组34中的顶推机构36等构件;特别是,该螺丝搓牙机3上设有一计数装置31,其具有一设于搓牙板组34输出端处上方的感应器311,一与该感应器311电性连接的计数器312,以及一与该计数器312电性连接的警示器313;其中,该感应器311可为顶杆、红外线传感器或光遮断器等(本实施例以顶杆为例加以说明),而该警示器313可为蜂鸣器等声音警示,也可为闪光警示灯等光线警示(本实施例以闪光警示灯加以说明)。Referring to Fig. 3, it is a preferred embodiment of the counting device 31 of the utility model screw thread rubbing machine. The vibrating plate 33 of output, one is located at the rubbing plate group 34 on this support 32, one is connected this vibrating plate 33 and this conveying channel 35 of this tooth rubbing plate group 34, and one can output the conveying channel 35 Blank 4 is pushed to components such as the push mechanism 36 in the rubbing plate group 34; particularly, the screw thread rubbing machine 3 is provided with a counting device 31, which has a counter located at the top of the output end of the tooth rubbing plate group 34. A sensor 311, a counter 312 electrically connected to the sensor 311, and a warning device 313 electrically connected to the counter 312; wherein, the sensor 311 can be a push rod, an infrared sensor or a photointerrupter, etc. (The present embodiment takes the push rod as an example for illustration), and the warning device 313 can be sound warnings such as a buzzer, and can also be light warnings such as flashing warning lights (the present embodiment is described with flashing warning lights).

参阅图3,该计数装置31使用时,该胚料4经由该输送槽道35输送至该搓牙板组34进行搓牙作业,待搓牙作业完成后,成品便会由该搓牙板组34输出,配合参阅图4,并顶推该感应器311的顶杆,便该计数器311计数通过其计数侦测范围的成品,同时当计数至一设定量时,该计数器312会驱动与其电性连接的该警示器313动作,此时,工作人员一接收到该警示器313所发出的讯息,即表示该胚料4已完成搓牙作业,并知道掉落至该筛选篮6内的成品数量为何,以将该筛选篮6内的成品直接进行分装,故此时所分装的数量即为最精准者;另,使用者在接收到该警示器313所发出的讯息后,亦表示已知道要立即去筛检该筛选篮6内成品的不良品出来,并将良品直接倒入其下方的集料桶5内,以进行下一次的承接动作。Referring to Fig. 3, when the counting device 31 is in use, the blank 4 is conveyed to the rubbing plate set 34 via the conveying channel 35 for tooth rubbing operation. 34 output, refer to Fig. 4, and push the ejector pin of the sensor 311, so that the counter 311 counts the finished products that pass through its counting detection range, and when the count reaches a set amount, the counter 312 will drive its electric The warning device 313 that is connected with each other acts, and at this moment, as soon as the staff receives the message sent by the warning device 313, it means that the raw material 4 has completed the tooth rubbing operation, and knows that the finished product falling into the screening basket 6 What is the quantity, so that the finished product in the screening basket 6 is directly subpackaged, so the quantity subpacked at this time is the most accurate; in addition, after receiving the message sent by the alarm 313, the user also indicates that Know that the defective product of the finished product in the screening basket 6 will be removed immediately, and the good product will be directly poured into the collection bucket 5 below it to carry out the next action.

归纳前述,本实用新型借由计数装置的设置,除具有效达到包装精准及降低不良率的功效外,同时亦可降低成本,故确实能达到本实用新型的目的。To sum up the foregoing, the utility model not only has the effect of achieving precise packaging and reducing the defect rate, but also can reduce the cost through the setting of the counting device, so the purpose of the utility model can indeed be achieved.

惟以上所述者,仅为说明本实用新型的较佳实施例而已,当不能以此限定本实用新型实施的范围,即大凡依本实用新型权利要求范围及说明书内容所作的简单的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。But the above is only to illustrate the preferred embodiments of the present utility model, and should not limit the scope of the utility model implementation with this, that is, all simple equivalent changes made according to the scope of claims of the utility model and the contents of the description All should still belong to the scope that the utility model patent covers.

Claims (3)

1, a kind of screw threading machine, it comprises a support, one is located on this support and the vibrating disk that the stock permutation can be exported, one is located at the threading plate group on this support, one is connected with the conveying conduit of this vibrating disk and threading plate group, and one can is characterized in that the stock pushing tow of the carrying conduit output top-pushing mechanism to the threading plate group:
It comprises a counting device, and this counting device has the inductor of being located at threading plate group output top, a counter that electrically connects with this inductor, and one with the attention device of this counter electric connection.
2, screw threading machine according to claim 1 is characterized in that: this attention device is the light caution.
3, screw threading machine according to claim 1 is characterized in that: this attention device is the sound caution.
CN 200420095703 2004-11-22 2004-11-22 Screw thread rolling machine Expired - Fee Related CN2761309Y (en)

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Application Number Priority Date Filing Date Title
CN 200420095703 CN2761309Y (en) 2004-11-22 2004-11-22 Screw thread rolling machine

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Application Number Priority Date Filing Date Title
CN 200420095703 CN2761309Y (en) 2004-11-22 2004-11-22 Screw thread rolling machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101596570B (en) * 2009-05-18 2012-06-27 钟伟杰 Thread rolling machine device capable of automatically tapping two groups of bolts synchronously
CN102728750A (en) * 2012-06-11 2012-10-17 河南航天精工制造有限公司 Rivet core rod diameter breaking groove machining device
CN103394775A (en) * 2013-08-08 2013-11-20 上海永太汽车零部件厂 Inner thread manufacturing device
CN107520383A (en) * 2017-09-19 2017-12-29 宁波万盛智能科技股份有限公司 A kind of processing unit (plant) of straight burr axle
CN108506312A (en) * 2018-03-08 2018-09-07 浙江吉达金属有限公司 Adjustment screw and its manufacturing process
CN110711907A (en) * 2019-10-14 2020-01-21 海盐力度紧固件有限公司 Sectional thread self-tapping screw processing device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101596570B (en) * 2009-05-18 2012-06-27 钟伟杰 Thread rolling machine device capable of automatically tapping two groups of bolts synchronously
CN102728750A (en) * 2012-06-11 2012-10-17 河南航天精工制造有限公司 Rivet core rod diameter breaking groove machining device
CN102728750B (en) * 2012-06-11 2014-07-30 河南航天精工制造有限公司 Rivet core rod diameter breaking groove machining device
CN103394775A (en) * 2013-08-08 2013-11-20 上海永太汽车零部件厂 Inner thread manufacturing device
CN103394775B (en) * 2013-08-08 2016-04-13 上海永太汽车零部件厂 Internal thread manufacturing installation
CN107520383A (en) * 2017-09-19 2017-12-29 宁波万盛智能科技股份有限公司 A kind of processing unit (plant) of straight burr axle
CN107520383B (en) * 2017-09-19 2024-04-16 宁波万盛智能科技股份有限公司 Processing device for straight line shaft
CN108506312A (en) * 2018-03-08 2018-09-07 浙江吉达金属有限公司 Adjustment screw and its manufacturing process
CN110711907A (en) * 2019-10-14 2020-01-21 海盐力度紧固件有限公司 Sectional thread self-tapping screw processing device

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