CN2757308Y - Hanging basket type continuous dipping device - Google Patents
Hanging basket type continuous dipping device Download PDFInfo
- Publication number
- CN2757308Y CN2757308Y CN 200420114479 CN200420114479U CN2757308Y CN 2757308 Y CN2757308 Y CN 2757308Y CN 200420114479 CN200420114479 CN 200420114479 CN 200420114479 U CN200420114479 U CN 200420114479U CN 2757308 Y CN2757308 Y CN 2757308Y
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- dipping
- height
- bracketplant
- workpiece
- tank
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- Coating Apparatus (AREA)
Abstract
The utility model relates to a hanging basket type continuous dipping device, which comprises a hanging basket, a paint dipping tank and a lifter, wherein the hanging basket is provided with a height vernier, the upper part of the dipping tank is provided with a photoelectric controller which comprises a photoelectric emitter and a photoelectric receiver, and the inner part of the dipping tank is provided with an overflow chamber. The height vernier is moved up and down in a space of the hanging basket, and the height vernier can be locked according to the height of a workpiece in the hanging basket which is provided with the dipping height of the workpiece, a dipping station and the photoelectric controller are mutually corresponding, and the control light ray of the photoelectric controller can be closed or opened when the dipping tank is lifted. The photoelectric controller controls the lifter to stop immediately with the dipping tank, the overflow chamber has the function that the liquid level of dipping paint in the dipping tank keeps in line, and compared with the set height, the error of the dipping height is not larger than +/-1 mm; thereby, the paint dipping height of each handing basket workpiece can be adjusted conveniently, rapidly and exactly in the online operation, the processing cycle of a product can be ensured, and the dipping production efficiency can be improved.
Description
Technical field
The utility model relates to the immersion system that a kind of electric winding insulation is handled, and relates in particular to the bracketplant formula continuous impregnating device that a kind of electric winding insulation is handled.
Background technology
One of key technology of electric winding insulation impregnation process is the degree of depth control of workpiece being immersed lacquer liquid.For example,, require when insulation impregnating, to keep the cleaning of these parts working faces, just must make it on the impregnating varnish liquid level and do not bondd by paint film for lead-out wire and the phase changer of rotor winding and the binding post of Transformer Winding of the stator winding of motor.Particularly in the batch process of those small-sized windings, the big shape small dimension of dipping workpiece amount is many, and is particularly important when adopting the continuous impregnating device of automation continuous productive process.
The continuous impregnating device of domestic production at present is in the dip tank outside a pair of travel switch to be installed.When dip tank by elevator lifting during to the dipping lacquer height set, block on the dip tank contacts with upper travel switch, lift promptly stops to promote, the error of its dipping lacquer height on setting height usually Δ 〉=± 3cm, paint film has also bondd its specific features working face in the dipping workpiece.Bonding paint film after the curing is hard and firm, remove that it is not only time-consuming but also take a lot of work, even can be corrupted to the working face of these parts under the paint film.
A kind of " Ha Application ガ-level is paid and contained bath unit " by name of the Japan ケ ミ カ of Toshiba Le Co., Ltd. is on the position of corresponding bracketplant handle one side above the dip tank adjustable plate to be housed, and adjustable plate can and be set the dipping lacquer height according to the workpiece Height Adjustment.When dip tank was contacted with adjustable plate by elevator lifting, lift promptly stopped to promote, and dip tank arrives the dipping lacquer height of setting, its error on setting height Δ≤± 2mm, in the dipping workpiece, can keep the cleaning of specific features working face.
Because its adjustable plate is fixed on the dip tank top, in case the workpiece of the bracketplant of packing into changes specification, will shut down in advance, set new dipping lacquer height by the adjustable plate of adjusting the dip tank top.So in continuous impregnating; when the specification of workpieces of each bracketplant is answered the production process change at random more for a long time, just can not online quickly and easily adjusting dipping lacquer height, must shut down at any time and regulate; thereby cause continuous productive process to be interrupted, frequent, the process-cycle prolongs, production efficiency reduces.
Summary of the invention
The purpose of this utility model provides a kind of simple in structure, can convenient, fast, accurately regulate the bracketplant formula continuous impregnating device of dipping lacquer height in the on-line operation reliably.
In order to achieve the above object, technical solution scheme of the present utility model: bracketplant formula continuous impregnating device comprises bracketplant, dip tank, lift, described bracketplant is provided with the height vernier, described dipping tank top is provided with photoelectric controller, described photoelectric controller comprises photoemitter and photelectric receiver, is provided with the overflow chamber in the described dipping tank.
Bracketplant formula continuous impregnating device of the present utility model can according to the height vernier on the workpiece actual size adjusting bracketplant, be set the dipping height of this bracketplant workpiece in place work piece in bracketplant; When this bracketplant workpiece is sent to the dip tank top, dip tank is by elevator lifting during to this bracketplant workpiece dipping lacquer height of setting, height vernier on this bracketplant has cut off the light of dipping tank top photoelectric controller, be subjected to the lift of photoelectric controller control to stop immediately promoting, because the effect of overflow chamber is consistent the impregnating varnish liquid level in the dipping tank, thus error of its dipping height on setting height, can reach Δ≤± 1mm; Thereby convenient, fast in can on-line operation, accurately regulate the dipping lacquer height of each bracketplant workpiece, guarantee the product process-cycle, improve dipping production efficiency; This is simple in structure, is easy to make, and equipment is reliable.
The beneficial effects of the utility model: bracketplant formula continuous impregnating device of the present utility model, after being used, can guarantee the process-cycle, improve dipping production efficiency, have very high use value and certain economic benefits.
Description of drawings
Fig. 1 is the structural representation of bracketplant formula continuous impregnating device of the present utility model before workpiece immerses;
Fig. 2 is the structural representation of bracketplant formula continuous impregnating device of the present utility model after workpiece immerses.
Wherein:
1 be bracketplant, 2 for workpiece, 3 for dipping tank, 4 for impregnating varnish, 5 for lift, 6 for photoelectric controller, 7 for the overflow chamber, 8 for the height vernier.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
With reference to Fig. 1,2, this is a bracketplant formula continuous impregnating device of the present utility model before the workpiece dipping and the structural representation after flooding.
As shown in the figure, bracketplant formula continuous impregnating device of the present utility model, comprise bracketplant 1, dip tank 3, lift 5, described bracketplant 1 is provided with height vernier 8, described dipping tank 3 tops are provided with photoelectric controller 6, be provided with overflow chamber 7 in the described dipping tank 3, described electric controller 6 comprises photoemitter and photelectric receiver.
Described bracketplant 1 is provided with height vernier 8, and this height vernier 8 can move up and down in the suitable space on bracketplant 1, and can be according to the height vernier 8 on the height locking bracketplant 1 of workpiece 2 in the bracketplant 1.It act as: (1) is provided with the dipping height of workpiece 2 on bracketplant 1; (2) corresponding mutually in impregnation station with photoelectric controller 6, the control light of photoelectric controller 6 when cut-out or 3 liftings of unlatching dipping tank.
Described dipping tank 3 tops are provided with photoelectric controller 6, this photoelectric controller 6 is with dipping tank 3 one liftings, when the control light of photoelectric controller 6 is locked in height vernier 8 on the bracketplant 1 when cutting off or opening, control promptly that lift 5 stops to promote or the lifting of the dipping tank 3 that descends.It act as: control lift 5 1), rapidly and stop to promote or descending motion; 2), accurately control the dipping height of workpiece 2 in the bracketplant 1.Described photoelectric controller 6 can be made up of photoemitter and photelectric receiver.
Be provided with overflow chamber 7 in the described dipping tank 3, in dipping tank 3, adding new lacquer or immersing in the dipping tank 3 at bracketplant 1 workpiece 2, unnecessary lacquer liquid flows into overflow chamber 7 from dipping tank 3 interior overfalls, thereby make the impregnating varnish liquid level in the dipping tank 3 keep same height, play the effect of control impregnating varnish liquid level altitude datum.
Bracketplant formula continuous impregnating device of the present utility model can in the place work piece 2, according to the height vernier 8 on the workpiece 2 actual sizes adjusting bracketplant 1, be set the dipping height of this bracketplant 1 workpiece 2 at loading station in bracketplant 1; When this bracketplant 1 workpiece 2 is sent to dip tank 3 tops, when dip tank 3 is risen to these bracketplant 1 workpiece 2 dipping lacquer height of setting by lift 5, height vernier 8 on this bracketplant 1 has cut off the light of dipping tank 3 top photoelectric controllers 6, be subjected to the lift of photoelectric controller 6 controls to stop immediately promoting, because the effect of overflow chamber 7 is consistent impregnating varnish 4 liquid levels in the dipping tank 3, thus error of its dipping height on setting height, can reach Δ≤± 1mm; Thereby convenient, fast in can on-line operation, accurately regulate the dipping lacquer height of each bracketplant 1 workpiece 2, guarantee the product process-cycle, improve dipping production efficiency; This is simple in structure, is easy to make, and sets reliable.
Claims (3)
1 one kinds of bracketplant formula continuous impregnating devices, be used for electrical machine insulation winding treatment process, the lift (5) that it comprises bracketplant (1), is positioned at the dip tank (3) of bracketplant (1) below, is connected with dip tank (3) bottom, it is characterized in that: described bracketplant (1) is provided with height vernier (8), and described dipping tank (3) top is provided with photoelectric controller (6).
2 bracketplant formula continuous impregnating devices as claimed in claim 1 is characterized in that: be provided with overflow chamber (7) in the described dipping tank (3).
3 bracketplant formula continuous impregnating devices as claimed in claim 1, it is characterized in that: described photoelectric controller (6) comprises photoemitter and photelectric receiver.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420114479 CN2757308Y (en) | 2004-12-20 | 2004-12-20 | Hanging basket type continuous dipping device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420114479 CN2757308Y (en) | 2004-12-20 | 2004-12-20 | Hanging basket type continuous dipping device |
Publications (1)
Publication Number | Publication Date |
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CN2757308Y true CN2757308Y (en) | 2006-02-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 200420114479 Expired - Fee Related CN2757308Y (en) | 2004-12-20 | 2004-12-20 | Hanging basket type continuous dipping device |
Country Status (1)
Country | Link |
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CN (1) | CN2757308Y (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100448550C (en) * | 2007-01-13 | 2009-01-07 | 刘磊 | Vacuum varnishing and normal varnishing combined integral machine |
CN101028618B (en) * | 2007-01-30 | 2010-05-26 | 刘磊 | Titration recovery device of pigment dipper |
CN101884969A (en) * | 2010-06-25 | 2010-11-17 | 北京航空航天大学 | Device for preparing thin film by liquid level drawdown method |
CN102723193A (en) * | 2012-07-04 | 2012-10-10 | 昆山市达功电子厂 | Transformer coil dipping paint device |
CN102897534A (en) * | 2012-10-26 | 2013-01-30 | 张家港市双成电工设备有限公司 | Vacuum impregnation device of vacuum continuous immersing machine |
CN102950079A (en) * | 2011-08-23 | 2013-03-06 | 昆山溢阳潮热处理有限公司 | Apparatus for controlling immersion height |
CN103120994A (en) * | 2012-07-23 | 2013-05-29 | 宝电电子(张家港)有限公司 | Oil immersion device of transformer |
CN108649758A (en) * | 2018-07-26 | 2018-10-12 | 苏州柔克自动化设备有限公司 | A kind of Qi Chi mechanisms for soaking production equipment for stator or the rolling of rotor heat |
CN114433414A (en) * | 2021-12-20 | 2022-05-06 | 中车石家庄车辆有限公司 | Spring double-layer tray, multi-color paint dipping unit and bogie spring paint dipping production line |
-
2004
- 2004-12-20 CN CN 200420114479 patent/CN2757308Y/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100448550C (en) * | 2007-01-13 | 2009-01-07 | 刘磊 | Vacuum varnishing and normal varnishing combined integral machine |
CN101028618B (en) * | 2007-01-30 | 2010-05-26 | 刘磊 | Titration recovery device of pigment dipper |
CN101884969A (en) * | 2010-06-25 | 2010-11-17 | 北京航空航天大学 | Device for preparing thin film by liquid level drawdown method |
CN101884969B (en) * | 2010-06-25 | 2012-07-04 | 北京航空航天大学 | Device for preparing thin film by liquid level drawdown method |
CN102950079A (en) * | 2011-08-23 | 2013-03-06 | 昆山溢阳潮热处理有限公司 | Apparatus for controlling immersion height |
CN102950079B (en) * | 2011-08-23 | 2016-03-23 | 昆山溢阳潮热处理有限公司 | For controlling the device soaking material height |
CN102723193A (en) * | 2012-07-04 | 2012-10-10 | 昆山市达功电子厂 | Transformer coil dipping paint device |
CN103120994A (en) * | 2012-07-23 | 2013-05-29 | 宝电电子(张家港)有限公司 | Oil immersion device of transformer |
CN102897534A (en) * | 2012-10-26 | 2013-01-30 | 张家港市双成电工设备有限公司 | Vacuum impregnation device of vacuum continuous immersing machine |
CN102897534B (en) * | 2012-10-26 | 2015-04-08 | 张家港市双成电工设备有限公司 | Vacuum impregnation device of vacuum continuous immersing machine |
CN108649758A (en) * | 2018-07-26 | 2018-10-12 | 苏州柔克自动化设备有限公司 | A kind of Qi Chi mechanisms for soaking production equipment for stator or the rolling of rotor heat |
CN114433414A (en) * | 2021-12-20 | 2022-05-06 | 中车石家庄车辆有限公司 | Spring double-layer tray, multi-color paint dipping unit and bogie spring paint dipping production line |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |