CN102723193A - Transformer coil dipping paint device - Google Patents
Transformer coil dipping paint device Download PDFInfo
- Publication number
- CN102723193A CN102723193A CN2012102280489A CN201210228048A CN102723193A CN 102723193 A CN102723193 A CN 102723193A CN 2012102280489 A CN2012102280489 A CN 2012102280489A CN 201210228048 A CN201210228048 A CN 201210228048A CN 102723193 A CN102723193 A CN 102723193A
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- Prior art keywords
- transformer coil
- dipping
- frame
- paint
- dip tank
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Abstract
The invention discloses a transformer coil dipping paint device which comprises a frame, a dipping paint groove for containing insulated paint liquid, a dipping paint support for placing a transformer coil, a supporting board and a vertical lifting device. A heater is arranged in the dipping paint groove which is installed on the frame through the vertical lifting device, the supporting board and the frame are fixed, and the dipping paint support is placed on the supporting board. The dipping paint groove is in a high position in a dipping paint process, so that the dipping paint support and the transformer coil are immersed in the insulated paint liquid; and the dipping paint groove is in a low position when dipping paint is completed, and the dipping paint support and the transformer coil are placed out of the insulated paint liquid. The transformer coil dipping paint device is simple in structure and convenient to use, changes a traditional mode of a movable dipping paint support, adopts the structure of a movable dipping paint groove, can effectively improve dipping paint quality and reduces badness.
Description
Technical field
The present invention relates to a kind of transformer production device, relate in particular to a kind of miniature transformer coil paint-dipping device.
Background technology
Transformer coil is the of paramount importance parts of transformer, and production process requires high, and wherein transformer coil in order to guarantee its insulating properties, all must carry out dipping lacquer to the transformer coil of making and handle in manufacture process.Now general transformer coil paint-dipping is handled, and with regard to making the transformer coil of making is placed on the dipping lacquer frame, puts into together in the dip tank again, and the insulating varnish in the dip tank is heated, and insulating varnish is evenly immersed in the transformer coil, forms insulating protective layer; Again transformer coil and dipping lacquer frame are taken out, dry in dip tank, put into drying plant and dry.Though present transformer coil paint-dipping is handled and is seemed simple; But quite complicated during practical operation, there are many defectives: after being placed into transformer coil on the dipping lacquer frame one by one such as the needs manpower, put in the dip tank together again; If because the artificial origin produces inclination; Owing to can't adjust again, make the dipping lacquer effect undesirable, influence product stability; And in dipping lacquer frame taking-up process, still might be owing to the artificial origin produce inclination, the feasible effect of drying is undesirable, influences product stability; Through manpower the dipping lacquer frame is put into and taken out simultaneously, because dip tank certainly exists certain temperature because of insulating varnish heating cause, might the generation accident.
Summary of the invention
Goal of the invention: in order to overcome the deficiency that exists in the prior art; The present invention provides a kind of transformer coil paint-dipping device; It realizes the dipping lacquer to transformer coil through the up-down dip tank, avoids transformer coil in handling process, to produce inclination, improves the quality of whole dipping lacquer process.
Technical scheme: for solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of transformer coil paint-dipping device comprises frame, is used for the dip tank of ccontaining insulating varnish liquid, the dipping lacquer frame that is used to put transformer coil, supporting plate, vertical lifting device, in dip tank, is provided with heater; Said dip tank is installed on the frame through the vertical lifting device, and supporting plate and frame are fixed, and the dipping lacquer frame is placed on the supporting plate; In the dipping lacquer process, dip tank is high-order, and dipping lacquer frame and transformer coil are immersed in the insulating varnish liquid; When dipping lacquer finishes, the dip tank low level, dipping lacquer frame and transformer coil place outside the insulating varnish liquid.
The dipping lacquer device of said structure during use, is placed on transformer coil on the dipping lacquer frame earlier; Again the dipping lacquer frame is placed on the supporting plate, observes transformer coil whether occur tilting then: if tilt, because transformer coil also is not in the insulated paint liquid; Can adjust; If do not occur tilting, then, dipping lacquer frame and transformer coil are immersed in the insulated paint liquid by vertical lifting device adjustment dip tank height; The heating-up temperature of control heater and heat time heating time after dipping lacquer is accomplished, by vertical lifting device adjustment dip tank height, place outside the insulated paint liquid dipping lacquer frame and transformer coil once more, can dry, and need not carrying; Can carry out next station after drying end.In the whole dipping lacquer process, change the mode of traditional mobile dipping lacquer frame and adopted the mode of mobile dip tank, can effectively avoid transformer coil the situation of dipping lacquer quality in handling process, to occur tilting, influence, improved the product yield; Reduced the danger of hand labor simultaneously.
Preferably, this dipping lacquer device also comprises the controller that the heating time and the heating-up temperature of heater are controlled, and said controller is connected with heater circuit; The control program of said controller can be carried in advance in the control chip and get final product, and after only beginning through button control when using such as employing, heating time and heating-up temperature stop heating with change of program after heating is accomplished automatically; Even after heating is accomplished, can dipping lacquer frame and transformer coil be placed outside the insulating varnish liquid through the work of program control vertical lifting device.
Preferably, said vertical lifting device comprises screw-nut body and power input mechanism, and wherein leading screw and dip tank are fixed; Certainly requiring leading screw is vertical direction, rotating nut (retention nut is not moved at vertical direction), and leading screw just can move up and down, and this just can drive dip tank and move up and down.
Preferably, said nut drives it through other input pivot structures and rotates, and generally we adopt the gear mechanism transmission between nut and input rotating shaft.
Said input rotating shaft is motor power shaft or hand axle, adopts motor, and automaticity is high, can reduce the manpower expenditure; But adopt hand axle, cost can hang down, and can specifically select as required.
Preferably, said supporting plate comprises two pressure pins that are arranged side by side, and has the gap between two pressure pins; Said pressure pin comprises two L type bars and a straight-bar, and the two ends of said straight-bar are separately fixed at the end of a straight flange of two L type bars, and another straight flange frame of two L type bars is fixed on frame and with frame; In order to improve the stability of its support dipping lacquer frame, the relevant position of said two pressure pins is fixedly connected through connecting rod.
In this structure, the dipping lacquer frame can adopt existing various structure, and dip tank also can adopt existing various structure, and certainly, this structure also comprises lid, at dipping lacquer process middle cover on dip tank, in case unexpected.
Beneficial effect: transformer coil paint-dipping device provided by the invention, simple in structure, easy to use, change the mode of traditional mobile dipping lacquer frame, and adopted the structure of mobile dip tank, can effectively improve the quality of dipping lacquer, reduce bad.
Description of drawings
Fig. 1 is a plan structure sketch map of the present invention;
Fig. 2 is the plan structure sketch map of the lid of the present invention's use;
Fig. 3 faces structural representation for the present invention when dip tank is high-order;
Fig. 4 faces the sectional structure sketch map for the present invention when dip tank is high-order;
Fig. 5 is a dip tank of the present invention left TV structure sketch map when high-order;
Fig. 6 faces structural representation for the present invention when the dip tank low level;
Fig. 7 faces the sectional structure sketch map for the present invention when the dip tank low level.
Embodiment
Below in conjunction with accompanying drawing the present invention is done explanation further.
Be illustrated in figure 1 as a kind of transformer coil paint-dipping device; Comprise frame 1, be used for the dip tank 2 of ccontaining insulating varnish liquid, the dipping lacquer frame 3 that is used to put transformer coil, supporting plate 4, vertical lifting device 5; In dip tank 2, be provided with heater, the controller that the heating time and the heating-up temperature of heater are controlled is connected with heater circuit; Said dip tank 2 is installed on the frame 1 through vertical lifting device 5, and supporting plate 4 is fixing with frame 1, and dipping lacquer frame 3 is placed on the supporting plate 4.
Said vertical lifting device 5 comprises screw-nut body, power input mechanism and input rotating shaft, and wherein leading screw 51 is fixing with dip tank 2, passes through the gear mechanism transmission between nut 52 and the input rotating shaft; The input rotating shaft can be designed to hand axle for motor power shaft or hand axle in this case.
Said supporting plate 4 comprises two pressure pins that are arranged side by side, and has the gap between two pressure pins; Said pressure pin comprises two L type bars and a straight-bar, and the two ends of said straight-bar are separately fixed at the end of a straight flange of two L type bars, and another straight flange frame of two L type bars is fixed on frame 1 and with frame 1; In order to improve the stability of supporting plate 4, the relevant position of two pressure pins can be fixedly connected through connecting rod.
In the dipping lacquer process, need lid as shown in Figure 26 is placed on the frame 1, overlay on the dip tank 2, lid 6 is provided with two grip 61, conveniently lifts.
Like Fig. 3, Fig. 4, shown in Figure 5, in the dipping lacquer process, dip tank 2 high positions, dipping lacquer frame 3 is immersed in the insulating varnish liquid with transformer coil.
Like Fig. 6, shown in Figure 7, when dipping lacquer finishes, dip tank 2 low levels, dipping lacquer frame 3 places outside the insulating varnish liquid with transformer coil.
The above only is a preferred implementation of the present invention; Be noted that for those skilled in the art; Under the prerequisite that does not break away from the principle of the invention, can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (7)
1. transformer coil paint-dipping device is characterized in that: this dipping lacquer device comprises frame, be used for the dip tank of ccontaining insulating varnish liquid, be used to put dipping lacquer frame, supporting plate, the vertical lifting device of transformer coil, in dip tank, is provided with heater; Said dip tank is installed on the frame through the vertical lifting device, and supporting plate and frame are fixed, and the dipping lacquer frame is placed on the supporting plate; In the dipping lacquer process, dip tank is high-order, and dipping lacquer frame and transformer coil are immersed in the insulating varnish liquid; When dipping lacquer finishes, the dip tank low level, dipping lacquer frame and transformer coil place outside the insulating varnish liquid.
2. transformer coil paint-dipping device according to claim 1 is characterized in that: this dipping lacquer device also comprises the controller that the heating time and the heating-up temperature of heater are controlled, and said controller is connected with heater circuit.
3. transformer coil paint-dipping device according to claim 1 is characterized in that: said vertical lifting device comprises screw-nut body and power input mechanism, and wherein leading screw and dip tank are fixed.
4. transformer coil paint-dipping device according to claim 3 is characterized in that: said vertical lifting device also comprises the input rotating shaft, passes through the gear mechanism transmission between said input rotating shaft and the nut.
5. transformer coil paint-dipping device according to claim 4 is characterized in that: said input rotating shaft is motor power shaft or hand axle.
6. transformer coil paint-dipping device according to claim 1 is characterized in that: said supporting plate comprises two pressure pins that are arranged side by side, and has the gap between two pressure pins; Said pressure pin comprises two L type bars and a straight-bar, and the two ends of said straight-bar are separately fixed at the end of a straight flange of two L type bars, and another straight flange frame of two L type bars is fixed on frame and with frame.
7. transformer coil paint-dipping device according to claim 6 is characterized in that: the relevant position of said two pressure pins is fixedly connected through connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102280489A CN102723193A (en) | 2012-07-04 | 2012-07-04 | Transformer coil dipping paint device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102280489A CN102723193A (en) | 2012-07-04 | 2012-07-04 | Transformer coil dipping paint device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102723193A true CN102723193A (en) | 2012-10-10 |
Family
ID=46948926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102280489A Pending CN102723193A (en) | 2012-07-04 | 2012-07-04 | Transformer coil dipping paint device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102723193A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103413678A (en) * | 2013-08-14 | 2013-11-27 | 无锡晶磊电子有限公司 | Paint immersing tooling structure for iron core transformer |
| CN103440979A (en) * | 2013-08-20 | 2013-12-11 | 昆山达功电子有限公司 | Transformer coil paint dipping device |
| CN105895350A (en) * | 2016-06-29 | 2016-08-24 | 无锡晶磊电子有限公司 | Paint impregnating fixture of transformers |
| CN107913149A (en) * | 2016-10-11 | 2018-04-17 | 无锡菲兰爱尔空气质量技术有限公司 | Lift autopsy table |
| CN109065352A (en) * | 2018-08-27 | 2018-12-21 | 季洪彬 | A kind of used in transformer coil paint-dipping drying equipment |
| CN113643894A (en) * | 2021-08-12 | 2021-11-12 | 天长市日上电子科技有限公司 | Transformer coil dip coating device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2384689Y (en) * | 1999-06-05 | 2000-06-28 | 戴振华 | Immersion device of continuous insulating immersion drying machine |
| CN2757308Y (en) * | 2004-12-20 | 2006-02-08 | 上海电器科学研究所（集团）有限公司 | Hanging basket type continuous dipping device |
| CN2829907Y (en) * | 2005-08-03 | 2006-10-25 | 中山市大洋电机有限公司 | High efficiency insulation paint dipping appts |
| CN2938546Y (en) * | 2006-07-28 | 2007-08-22 | 许晓华 | High isolation grade electric machine stator painting equipment |
| CN101985117A (en) * | 2010-10-26 | 2011-03-16 | 徐晓兵 | Automatic polychrome painting mechanism of dive formula zero loss |
| CN202711951U (en) * | 2012-07-04 | 2013-01-30 | 昆山市达功电子厂 | Varnish dipping device for transformer coils |
-
2012
- 2012-07-04 CN CN2012102280489A patent/CN102723193A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2384689Y (en) * | 1999-06-05 | 2000-06-28 | 戴振华 | Immersion device of continuous insulating immersion drying machine |
| CN2757308Y (en) * | 2004-12-20 | 2006-02-08 | 上海电器科学研究所（集团）有限公司 | Hanging basket type continuous dipping device |
| CN2829907Y (en) * | 2005-08-03 | 2006-10-25 | 中山市大洋电机有限公司 | High efficiency insulation paint dipping appts |
| CN2938546Y (en) * | 2006-07-28 | 2007-08-22 | 许晓华 | High isolation grade electric machine stator painting equipment |
| CN101985117A (en) * | 2010-10-26 | 2011-03-16 | 徐晓兵 | Automatic polychrome painting mechanism of dive formula zero loss |
| CN202711951U (en) * | 2012-07-04 | 2013-01-30 | 昆山市达功电子厂 | Varnish dipping device for transformer coils |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103413678A (en) * | 2013-08-14 | 2013-11-27 | 无锡晶磊电子有限公司 | Paint immersing tooling structure for iron core transformer |
| CN103440979A (en) * | 2013-08-20 | 2013-12-11 | 昆山达功电子有限公司 | Transformer coil paint dipping device |
| CN103440979B (en) * | 2013-08-20 | 2016-05-25 | 昆山达功电子有限公司 | Paint dipping device for transformer coils |
| CN105895350A (en) * | 2016-06-29 | 2016-08-24 | 无锡晶磊电子有限公司 | Paint impregnating fixture of transformers |
| CN107913149A (en) * | 2016-10-11 | 2018-04-17 | 无锡菲兰爱尔空气质量技术有限公司 | Lift autopsy table |
| CN109065352A (en) * | 2018-08-27 | 2018-12-21 | 季洪彬 | A kind of used in transformer coil paint-dipping drying equipment |
| CN113643894A (en) * | 2021-08-12 | 2021-11-12 | 天长市日上电子科技有限公司 | Transformer coil dip coating device |
| CN113643894B (en) * | 2021-08-12 | 2023-12-26 | 天长市日上电子科技有限公司 | Transformer coil paint dipping device |
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Application publication date: 20121010 |