CN2829907Y - High efficiency insulation paint dipping appts - Google Patents
High efficiency insulation paint dipping appts Download PDFInfo
- Publication number
- CN2829907Y CN2829907Y CN 200520062568 CN200520062568U CN2829907Y CN 2829907 Y CN2829907 Y CN 2829907Y CN 200520062568 CN200520062568 CN 200520062568 CN 200520062568 U CN200520062568 U CN 200520062568U CN 2829907 Y CN2829907 Y CN 2829907Y
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- chain
- central controller
- temperature sensor
- electric heater
- heater unit
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Abstract
The utility model relates to a high efficiency insulation paint dipping apparatus which comprises a machine frame 1, a chain driving device 2 installed in the machine frame 1, a chain 3, a paint dipping groove 4, an electric heating device 7 and an electric control part, wherein the chain 3 is installed on the chain driving device 2, and the chain driving device 2 and the chain 3 are in the vertical type surrounding layout; the electric control part mainly comprises a temperature sensor 5 and a central controller 6; the temperature sensor 5 is installed in the machine frame 1; the signal output end of the temperature sensor 5 is connected with the signal input end of the central controller 6; the output end of the central controller 6 is connected with the electric heating device 7 and controls the electric heating device 7. Due to the adoption of the vertical type surrounding single-layer layout for the chain driving device and the chain, the utility model has the advantages of simpler and compact structure, small area occupation and short stroke for the chain, and the high efficiency insulation paint dipping apparatus is favorable for improving production efficiency; both sides of the machine frame are provided with an inlet and an outlet for work-pieces, and the machine frame can conveniently form an automatic production line with other equipment; the temperature in each interval can be accurately controlled, and thus, the high efficiency insulation paint dipping apparatus is favorable for drying and rapid solidification to the dipping paint on the parts; the electric energy is effectively saved.
Description
1, technical field:
The utility model relates to a kind of efficient insulation dip painting installation, and its main range of application is with some electric product surface cure one deck insulating materials, is suitable for producing in enormous quantities.
2, background technology:
At present, the dip painting installation majority is horizontal, it be according to technological requirement chain drive, chain are distributed on horizontal plane and the order around, there is following shortcoming in this layout structure: the area that takies factory building is big, very power consumption, structure is not compact, volume is big, need set up special workshop separately, can not be placed on to be connected group with miscellaneous equipment on the assembly line and to found into line, dipping lacquer is inhomogeneous, and the dipping lacquer time is long.
Recently, a kind of vertical dip painting installation has appearred, chain drive, chain distributed on vertical plane and order around, see that the patent No. is: 02281230X, patent name are: three-dimensional swinging paint-dipping drying device, notification number are: the utility model patent of CN2577977Y.The advantage of this structure: volume is little, and it is little to take plant area, and is more energy-conservation, but still has following shortcoming:
1) chain drive of this equipment, chain multilayer are distributed in the frame, the stroke of dipping lacquer workpiece is very long, the dipping lacquer time is long, efficient is lower, temperature range in the whole frame is not obviously distinguished, only finish in the interval long, that difference variation is little and dry, functions of the equipments are single;
2) workpiece inlet and workpiece outlet are positioned at the same side, are difficult to form automatic production line with miscellaneous equipment;
3) flexible inadequately, intelligent degree is low, different interval temperature in the frame that can not effectively change according to conditions such as the size of different types of part, part, different process requirements, adjust the motion leg speed or the frequency of chain, so bad adaptability, the dipping lacquer effect is bad;
4) thermal efficiency is not too high, because each interval temperature can not get effective control, loss heat energy is many;
5) before dipping lacquer, part is not carried out prebake and handle, the dipping lacquer effect that influence is actual.
6) temperature of insulated paint is uncontrollable, is difficult to satisfy the specification requirement of different process feature.
3, summary of the invention:
In order to overcome the deficiencies in the prior art, the purpose of this utility model provides a kind of efficient insulation dip painting installation.
The utility model is achieved by the following technical solution: it comprises frame, is installed in chain drive, chain, dip tank, electric heater unit and the collecting of electrical controls of frame the inside, chain is installed on the chain drive, chain drive, chain are erect-type around layout, the collecting of electrical controls mainly comprises temperature sensor and central controller, temperature sensor is installed in the frame the inside, the signal output part of temperature sensor connects the signal input part of central controller, and the output of central controller connects the control electric heater unit.
Above-mentioned described chain be erect-type single layer of rings around.
Above-mentioned described both sides in frame are respectively arranged with workpiece inlet and workpiece outlet.
Above-mentioned described frame is divided into dipping lacquer district, baking zone and curing area from lower to upper, and in the dipping lacquer district, baking zone and curing area independent mounting temperature sensor and electric heater unit respectively, temperature sensor and electric heater unit are electrically connected with central controller.
Above-mentionedly describedly be provided with the preliminary drying district between dipping lacquer district and workpiece inlet, the inside, preliminary drying district is equipped with electric heater unit.
Above-mentioned described dip tank is installed on the elevating mechanism, and elevating mechanism is driven by a drive motors, and drive motors connects the output of central controller.
In the above-mentioned described dip tank independent mounting temperature sensor and electric heater unit are installed, temperature sensor and electric heater unit are electrically connected with central controller and form the automatic temperature-adjusting control system.
Include controlled motor in the above-mentioned described chain drive, the output of central controller connects the control controlled motor.
Above-mentioned described central controller can be single-chip microcomputer, digital signal processor DSP.
The utility model compared with prior art has following advantage:
1) chain drive and chain is erect-type around the individual layer layout, structure is simple more compact, and area occupied is very little, and the chain stroke is short, more helps enhancing productivity;
2) be respectively arranged with independently workpiece inlet and workpiece outlet in the both sides of frame, can form automatic production line very easily with miscellaneous equipment;
3) frame is divided into dipping lacquer district, baking zone and curing area from lower to upper, in the dipping lacquer district, baking zone and curing area independent mounting temperature sensor and electric heater unit respectively, temperature sensor and electric heater unit are electrically connected with central controller, each interval temperature can be accurately controlled, thereby more help dipping lacquer-oven dry and curing fast on the part, in addition, the temperature of dipping lacquer district, baking zone and curing area increases progressively, the hot-air of bottom can be walked toward the top, thereby can make the electric heater unit of curing area reduce the working time, effectively saves energy;
4) increase curing area, the temperature of curing area obviously exceeds a joint than baking zone temperature, and the insulated paint of surface of the work is solidified fast, reduces the whole working time, obviously increases work efficiency;
5) intelligent, flexibility, can be easy to just can change central controller and set according to conditions such as the size of different types of part, part, different process requirements, adjust the motion leg speed or the frequency of chain about different interval temperature in the frame, therefore adaptability is good, good paint dipping effect;
6) dip tank is installed on the special-purpose elevating mechanism, can control the time of adjusting the insulation dipping lacquer by PID according to different technological requirements, and is easy to use;
7) dip tank is equipped with auto temperature controlled system, can by the temperature of PID control adjustment insulated paint, satisfy the technological requirement of dipping lacquer according to different technological requirements;
8) between dipping lacquer district and workpiece inlet, be provided with the preliminary drying district, remove the moisture of surface of the work etc. fast, make the dipping lacquer effect better.
4, description of drawings:
Below in conjunction with accompanying drawing the utility model is done detailed explanation:
Fig. 1 is a principle front view of the present utility model;
Fig. 2 is a side partial view among Fig. 1;
Fig. 3 is control principle figure of the present utility model.
5, the specific embodiment:
As Fig. 1, Fig. 2, shown in Figure 3, the utility model comprises frame 1, be installed in the chain drive 2 of frame 1 the inside, chain 3, dip tank 4, the electric heater unit 7 and the collecting of electrical controls, chain 3 is installed on the chain drive 2, chain drive 2, chain 3 is erect-type around layout, the collecting of electrical controls mainly comprises temperature sensor 5 and central controller 6, temperature sensor 5 is installed in frame 1 the inside, the signal output part of temperature sensor 5 connects the signal input part of central controller 6, the output of central controller 6 connects control electric heater unit 7, chain 3 are erect-type single layer of rings around.Be respectively arranged with workpiece inlet 8 and workpiece outlet 9 in the both sides of frame 1.Frame 1 is divided into dipping lacquer district 10, baking zone 11 and curing area 12 from lower to upper, in dipping lacquer district 10, baking zone 11 and curing area 12 independent mounting temperature sensor 5 and electric heater units 7 respectively, temperature sensor 5 and electric heater unit 7 are electrically connected with central controller 6.Be provided with preliminary drying district 13 between dipping lacquer district 10 and workpiece inlet 8,13 the insides, preliminary drying district are equipped with electric heater unit 7, and preliminary drying district 13 is so long as tentatively dry workpiece, so that paint is better attached to piece surface during dipping lacquer.Dip tank 4 is installed on the elevating mechanism 14, can regulate dip tank 4 height according to actual conditions.Include controlled motor 15 in the chain drive 2, the output of central controller 6 connects control controlled motor 15.Central controller 6 can be single-chip microcomputer, digital signal processor DSP.
Operation principle of the present utility model is: during beginning, according to different types of part, the size of part, conditions such as different process requirement, different interval temperature in central controller is set frame, adjust the motion leg speed or the frequency of chain, by temperature sensor 5, central controller 6, the closed-loop control system that electric heater unit 7 forms can effectively be controlled different interval temperature, temperature deviation is no more than 2 degrees centigrade, chain drive 2 comprises controlled motor 15, sprocket wheel 16 and directive wheel 17, controlled motor 15 can be a stepper motor, and central controller can provide different signal controling stepping motor leg speeds.Part enters preliminary drying district 13 from workpiece inlet 8, part is dried, arrive dip tank 4 the insides in dipping lacquer district 10 then, dipping lacquer finishes and enters baking zone 11 oven dry, enter the highest curing area of temperature 12 then, paint is solidified and in the short time attached to piece surface, last, part reduces gradually through baking zone 11 and dipping lacquer district 10 back temperature once more, arrives workpiece outlet 9.Dip tank 4 is installed on the elevating mechanism, and elevating mechanism is driven by a drive motors, and drive motors connects the output of central controller, can control the lifting control workpiece dipping lacquer time of dip tank 4.Independent mounting temperature sensor 5 and electric heater unit 7 are installed in the dip tank 4, and temperature sensor 5 and electric heater unit 7 are electrically connected with central controller 6 and form the automatic temperature-adjusting control system, can control the temperature of insulated paint in the dipping lacquer process.
Physical circuit as for temperature sensor 5 and electric heater unit 7 and central controller 6 (can single-chip microcomputer) is the technology that non-normal open is used, concrete technology in the utility model patent that can referenced patent number be 992236878, patent name is the computer automation boilers heated electrically, the technology of Single-chip Controlling motor also is general, can on textbook, find, here just not carry.
Claims (9)
1, a kind of efficient insulation dip painting installation, comprise frame (1), be installed in the chain drive (2) of frame (1) the inside, chain (3), dip tank (4), the electric heater unit (7) and the collecting of electrical controls, chain (3) is installed on the chain drive (2), it is characterized in that chain drive (2), chain (3) is erect-type around layout, the collecting of electrical controls mainly comprises temperature sensor (5) and central controller (6), temperature sensor (5) is installed in frame (1) the inside, the signal output part of temperature sensor (5) connects the signal input part of central controller (6), and the output of central controller (6) connects control electric heater unit (7).
2, a kind of efficient insulation dip painting installation according to claim 1, it is characterized in that chain (3) be erect-type single layer of rings around.
3, a kind of efficient insulation dip painting installation according to claim 1 and 2 is characterized in that being respectively arranged with workpiece inlet (8) and workpiece in the both sides of frame (1) exports (9).
4, a kind of efficient insulation dip painting installation according to claim 1 and 2, it is characterized in that frame (1) is divided into dipping lacquer district (10), baking zone (11) and curing area (12) from lower to upper, at dipping lacquer district (10), baking zone (11) and curing area (12) difference independent mounting temperature sensor (5) and electric heater unit (7), temperature sensor (5) and electric heater unit (7) are electrically connected with central controller (6).
5, a kind of efficient insulation dip painting installation according to claim 4 is characterized in that being provided with preliminary drying district (13) between dipping lacquer district (10) and workpiece inlet (8), and preliminary drying district (13) the inside is equipped with electric heater unit (7).
6, a kind of efficient insulation dip painting installation according to claim 1 and 2 is characterized in that dip tank (4) is installed on the elevating mechanism (14), and elevating mechanism (14) is driven by a drive motors, and drive motors connects the output of central controller (6).
7, a kind of efficient insulation dip painting installation according to claim 1 and 2, it is characterized in that being equipped with in the dip tank (4) independent mounting temperature sensor (5) and electric heater unit (7), temperature sensor (5) and electric heater unit (7) are electrically connected with central controller (6) and form the automatic temperature-adjusting control system.
8, a kind of efficient insulation dip painting installation according to claim 1 and 2 is characterized in that including in the chain drive (2) controlled motor (15), and the output of central controller (6) connects control controlled motor (15).
9, a kind of efficient insulation dip painting installation according to claim 1 and 2 is characterized in that central controller (6) can be single-chip microcomputer, digital signal processor DSP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520062568 CN2829907Y (en) | 2005-08-03 | 2005-08-03 | High efficiency insulation paint dipping appts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520062568 CN2829907Y (en) | 2005-08-03 | 2005-08-03 | High efficiency insulation paint dipping appts |
Publications (1)
| Publication Number | Publication Date |
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| CN2829907Y true CN2829907Y (en) | 2006-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 200520062568 Expired - Lifetime CN2829907Y (en) | 2005-08-03 | 2005-08-03 | High efficiency insulation paint dipping appts |
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| CN (1) | CN2829907Y (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448550C (en) * | 2007-01-13 | 2009-01-07 | 刘磊 | Vacuum varnishing and normal varnishing combined integral machine |
| CN101051563B (en) * | 2007-01-31 | 2010-04-07 | 刘磊 | Lacquer dipping process for electric product |
| CN101051562B (en) * | 2007-01-29 | 2010-04-07 | 刘磊 | Lacquer dipping machine for saving floor occupying area |
| CN101244414B (en) * | 2008-03-07 | 2010-06-09 | 范名业 | Full-automatic dipping lacquer drying stove |
| CN101879496A (en) * | 2010-08-10 | 2010-11-10 | 无锡赛可电气有限公司 | Paint roller capable of controlling temperature of paint liquid |
| CN101648174B (en) * | 2008-08-12 | 2011-08-10 | 上海宝钢设备检修有限公司 | Paint dipping and ultraviolet curing integrated device of double-station electrical equipment |
| CN102615014A (en) * | 2012-04-09 | 2012-08-01 | 苏州源申涂装净化设备有限公司 | Lacquer dipping device |
| CN102723193A (en) * | 2012-07-04 | 2012-10-10 | 昆山市达功电子厂 | Transformer coil dipping paint device |
| CN102806185A (en) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Paint immersion treatment equipment for windings |
| CN106877600A (en) * | 2017-04-17 | 2017-06-20 | 新乡辉簧弹簧有限公司 | Basket-hanging stator fills paint machine automatically |
| CN107737693A (en) * | 2017-11-13 | 2018-02-27 | 广元欣源设备制造有限公司 | A kind of separator |
| CN109166715A (en) * | 2018-08-06 | 2019-01-08 | 张家港市双成电工设备有限公司 | A kind of vacuum continuous impregnation processing unit |
| CN109807023A (en) * | 2019-04-22 | 2019-05-28 | 山东华滋自动化技术股份有限公司 | Tire patching follows closely circulation impregnation equipment with mushroom |
| CN110233035A (en) * | 2019-07-29 | 2019-09-13 | 江苏硕阳电子科技有限公司 | It is a kind of to automatically deliver band structure and its application method for reactor insulation curing process |
| CN111672713A (en) * | 2020-06-08 | 2020-09-18 | 宿州高科智能科技有限公司 | PCB brushing equipment and brushing method |
-
2005
- 2005-08-03 CN CN 200520062568 patent/CN2829907Y/en not_active Expired - Lifetime
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448550C (en) * | 2007-01-13 | 2009-01-07 | 刘磊 | Vacuum varnishing and normal varnishing combined integral machine |
| CN101051562B (en) * | 2007-01-29 | 2010-04-07 | 刘磊 | Lacquer dipping machine for saving floor occupying area |
| CN101051563B (en) * | 2007-01-31 | 2010-04-07 | 刘磊 | Lacquer dipping process for electric product |
| CN101244414B (en) * | 2008-03-07 | 2010-06-09 | 范名业 | Full-automatic dipping lacquer drying stove |
| CN101648174B (en) * | 2008-08-12 | 2011-08-10 | 上海宝钢设备检修有限公司 | Paint dipping and ultraviolet curing integrated device of double-station electrical equipment |
| CN101879496A (en) * | 2010-08-10 | 2010-11-10 | 无锡赛可电气有限公司 | Paint roller capable of controlling temperature of paint liquid |
| CN101879496B (en) * | 2010-08-10 | 2012-12-26 | 无锡赛可电气有限公司 | Paint roller capable of controlling temperature of paint liquid |
| CN102806185A (en) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Paint immersion treatment equipment for windings |
| CN102615014A (en) * | 2012-04-09 | 2012-08-01 | 苏州源申涂装净化设备有限公司 | Lacquer dipping device |
| CN102723193A (en) * | 2012-07-04 | 2012-10-10 | 昆山市达功电子厂 | Transformer coil dipping paint device |
| CN106877600A (en) * | 2017-04-17 | 2017-06-20 | 新乡辉簧弹簧有限公司 | Basket-hanging stator fills paint machine automatically |
| CN107737693A (en) * | 2017-11-13 | 2018-02-27 | 广元欣源设备制造有限公司 | A kind of separator |
| CN107737693B (en) * | 2017-11-13 | 2024-04-26 | 广元欣源设备制造有限公司 | Oil immersion machine |
| CN109166715A (en) * | 2018-08-06 | 2019-01-08 | 张家港市双成电工设备有限公司 | A kind of vacuum continuous impregnation processing unit |
| CN109166715B (en) * | 2018-08-06 | 2020-08-21 | 张家港市双成电工设备有限公司 | Vacuum continuous dipping treatment device |
| CN109807023A (en) * | 2019-04-22 | 2019-05-28 | 山东华滋自动化技术股份有限公司 | Tire patching follows closely circulation impregnation equipment with mushroom |
| CN109807023B (en) * | 2019-04-22 | 2019-07-16 | 山东华滋自动化技术股份有限公司 | Tire patching follows closely circulation impregnation equipment with mushroom |
| CN110233035A (en) * | 2019-07-29 | 2019-09-13 | 江苏硕阳电子科技有限公司 | It is a kind of to automatically deliver band structure and its application method for reactor insulation curing process |
| CN110233035B (en) * | 2019-07-29 | 2021-10-01 | 江苏硕阳电子科技有限公司 | Automatic conveying belt structure for reactor insulation curing process and use method thereof |
| CN111672713A (en) * | 2020-06-08 | 2020-09-18 | 宿州高科智能科技有限公司 | PCB brushing equipment and brushing method |
| CN111672713B (en) * | 2020-06-08 | 2021-08-31 | 宿州高科智能科技有限公司 | PCB brushing equipment and brushing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHONGSHAN DAYANG ELECTRIC CO., LTD. Free format text: FORMER NAME OR ADDRESS: DAYANG DYNAMO CO LTD, ZHONGSHAN CITY |
|
| CP03 | Change of name, title or address |
Address after: 528400 Guangdong province Zhongshan Shalang third industrial zone Patentee after: Zhongshan Broad-ocean Co., Ltd. Address before: 528400 Guangdong province Zhongshan Shalang third industrial zone Patentee before: Zhongshan Broad-Ocean Motor Co., Ltd. |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hubei Huiyang Electrical Appliance Manufacturing Co.,Ltd. Assignor: Zhongshan Broad-ocean Co., Ltd. Contract fulfillment period: 2009.4.25 to 2015.4.26 Contract record no.: 2009420000047 Denomination of utility model: High efficiency insulation paint dipping appts Granted publication date: 20061025 License type: Exclusive license Record date: 20090612 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.4.25 TO 2015.4.26; CHANGE OF CONTRACT Name of requester: HUBEI HUIYANG ELECTRIC EQUIPMENT MANUFACTURING CO. Effective date: 20090612 |
|
| CX01 | Expiry of patent term |
Expiration termination date: 20150803 Granted publication date: 20061025 |
|
| EXPY | Termination of patent right or utility model |