CN2715336Y - Digital controlled gap type filament-coiling machine - Google Patents
Digital controlled gap type filament-coiling machine Download PDFInfo
- Publication number
- CN2715336Y CN2715336Y CN 200420037129 CN200420037129U CN2715336Y CN 2715336 Y CN2715336 Y CN 2715336Y CN 200420037129 CN200420037129 CN 200420037129 CN 200420037129 U CN200420037129 U CN 200420037129U CN 2715336 Y CN2715336 Y CN 2715336Y
- Authority
- CN
- China
- Prior art keywords
- filament
- stepping motor
- tungsten filament
- electromagnet
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a digital controlled gap type filament-coiling machine, comprising a filament pay-off stand, a take-up stand, a vehicle head stepping motor, a driving device stepping motor, a filament-coiling head, a filament-pulling pulley, a driving device, a single-chip microcomputer, a transformer and a machine base box. The driving stepping motor is connected with the filament-pulling pulley through the driving device. The utility model is characterized in that a tungsten filament holding device is arranged on the machine base box between the filament-coiling head and the driving device; the vehicle head stepping motor, the driving stepping motor and the tungsten filament holding device are all controlled by the single-chip microcomputer. The utility model controls the procedure of slow uniform speed and fast step jumping by the same stepping motor, and adopts the gear transmission structure; the tungsten filament is held in the forming step of the filament foot of the tungsten filament, which ensures that the tungsten filament is not screwed, and realizes the purpose that the filament foot of the tungsten filament forms a straight line with the filament. The jumping foot of the tungsten filament is unified with good repeatability and orderly filament foot of the tungsten filament, obtaining the purposes of simple structure, uniform gap and reduced cost.
Description
Technical field
The utility model relates to the winding equipment of electric light source filament, especially a kind of tungsten coiling machine.
Background technology
At present, the tungsten coiling machine that bulb manufacturing enterprise is adopted, all be in advance by microcomputer by parameters such as the factor of key control filament, tungsten filament pitch, wire foot length, start motor then, the interval is around one section helical tungsten filament on the core silk that travels at the uniform speed, with the section of rolling in the middle of the straightway of automatic rolling line machine between per two sections helical tungsten filaments, it is outer as electrode that two rectilinear ends are drawn bulb.The Chinese patent of my application, the patent No.: 03220471.X discloses a kind of " structure-improved of the core filament conveying device of tungsten coiling machine ", remove brushgear, will be slowly at the uniform velocity reach fast leapfrog operation by same step motor control and adopt gear transmission structure, simple in structure, even at interval, the coiling of suitable especially millet bubble filament, but still have several circle spiral phenomenons owing to the feeding head rotatory inertia as the straightway part of tungsten filament wire foot, influence is used.
Summary of the invention
The purpose of this utility model is to overcome defective of the prior art, and a kind of digital controlled gap type spiral filament forming machine is provided, and tungsten filament wire foot and heart yearn that this machine is laid out are in line.
For achieving the above object, the utility model provides following technical scheme: a kind of digital controlled gap type spiral filament forming machine, comprise core silk pay off rack, take-up stand, motor, feeding head, lead a pulley, transmission device, single-chip microcomputer, transformer and base box, transmission device is at least one group of geared system or synchronous belt drive mechanism, the transmission stepping motor by transmission device with lead a pulley and be connected, headstock stepping motor driving wheel is by band and follower transmission synchronously, follower is connected with the feeding head that tungsten filament wheel is housed, it is characterized in that: the tungsten filament clamping device is set, the headstock stepping motor on the base box between feeding head and the transmission device, the transmission stepping motor, the tungsten filament clamping device is by Single-chip Controlling.
Above-mentioned tungsten filament clamping device, comprise base, gyroaxis, thimble, thimble seat, fixed axis, last lower clamping piece, wired electromagnet, lateral frame and resorption electromagnet, handle, spring, framework, rotating shaft, fixed mount etc., base is fixed on the base box, gyroaxis is vertically set in the base bearing, lateral frame one end and the fixed axis vertical fixing other end are fixed wired electromagnet, thimble seat is fixed on the gyroaxis, fixing thimble on it respectively, 2 thimbles head on the fixed axis two ends up and down, last lower clamping piece is respectively about wired electromagnet, its rear end is fixed on the fixed axis, and it is corresponding mutually that last lower clamping piece front end is tip; Fixed mount is fixed on the base box, and the rotating shaft lower vertical is arranged on wherein, rotating shaft top and frame fixation, fixing resorption electromagnet in the framework, handle crosses the resorption electromagnet and hang up at the framework two ends, and its front end and lateral frame middle part flexibly connect, and between its rear end and the framework spring are arranged.
The interface circuit of above-mentioned single-chip microcomputer is respectively to connect the headstock stepping motor by drive circuit, connects the transmission stepping motor by drive circuit, connects wired electromagnet and resorption electromagnet respectively.
Above-mentioned headstock stepping motor driving wheel is by band and follower transmission synchronously, and its gearratio is 1: 4.
Compared with the prior art, the utility model is provided with the tungsten filament clamping device on the base box between feeding head and the transmission device, be used for clamping tungsten filament and heart yearn, tungsten filament is in the state of being held at tungsten filament wire foot shaping stage, has guaranteed not spiral of tungsten filament, realized the straight purpose of tungsten filament wire foot and heart yearn, the tungsten filament unification of stamping one's foot, good reproducibility, the tungsten filament wire foot is neat, and simple in structure, easy for installation, greatly reduce production costs.By the Single-chip Controlling running parameter, make the stepping motor strictness import step number running on request, reached that wrapping wire is accurate, control precision is high, the interval is even, guaranteed to roll the rate of finished products in the wire process, it is very convenient to operate, and obviously improves work efficiency.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the utility model spiral filament forming machine principle schematic;
Fig. 2 is the single chip machine controlling circuit block diagram;
Fig. 3 is the structural representation of the utility model tungsten filament clamping device;
Fig. 4 is that the B of Fig. 3 is to view.
Embodiment
Shown in Fig. 1,3,4, the utility model provides a kind of digital controlled gap type spiral filament forming machine, by core silk pay off rack 1, take-up stand 2, headstock stepping motor 31, transmission stepping motor 32, feeding head 4, lead a pulley 5, gear drive 6, single-chip microcomputer 7, belt wheel 8, velocity transducer 9, tungsten filament clamping device 10, base box 11 and form.Headstock stepping motor 31, transmission stepping motor 32 are by single-chip microcomputer 7 controls.Core silk A comes out to penetrate belt wheel 8 and the feeding head 4 of tungsten filament wheel is housed from pay off rack 1, belt wheel 8 is driven by being with synchronously by driving pulley 81 by headstock stepping motor 3, transmission stepping motor 32 by transmission device 6 with lead a pulley 5 and be connected, be wound with at interval from what feeding head 4 came out that the core silk A of helical tungsten filament is involved in the take-up stand 2 through leading a pulley 5.
Above-mentioned tungsten filament clamping device 10, comprise base 101, bearing 102, gyroaxis 103, following thimble 105, last thimble 108, following thimble seat 104, last thimble seat 107, fixed axis 103, last lower clamping piece 109, wired electromagnet 1014, lateral frame 1010 and resorption electromagnet 1013, handle 1012, spring 1017, framework 1011, rotating shaft 1015, holder 1016 etc., base 101 is fixed on the base box 11, gyroaxis 103 is vertically set in the base bearing 102, lateral frame 1,010 one ends and the fixed axis 103 vertical fixing other ends are fixed wired electromagnet 1014, thimble seat is fixed on the gyroaxis 103, fixing thimble up and down on it respectively, 2 thimbles head on fixed axis 103 two ends up and down, wherein go up thimble 108 scalable, last lower clamping piece 109 is respectively at wired electromagnet about in the of 1,014 9 and leave identical space respectively, its rear end is fixed on the fixed axis 103, and it is corresponding mutually that last lower clamping piece 109 front ends are sharp chuck; Holder 1016 is fixed on the base box 11, rotating shaft 1015 lower vertical are arranged in its bearing, rotating shaft 1015 tops and framework 1011 are fixing, fixing resorption electromagnet 1013 in the framework 1011, handle 1012 crosses resorption electromagnet 1013 and hang up at framework 1011 two ends, its front end and lateral frame 1010 middle parts flexibly connect and in vertical state, between its rear end and the framework 1011 spring 1017 are arranged.
Single-chip microcomputer 7 comprises parts such as interface circuit 71, button 72, display 73, and its circuit sees also Fig. 2, and interface circuit 71 is connected with headstock stepping motor 31 by drive circuit 74; Be connected with transmission stepping motor 32 by drive circuit 75, and connect wired electromagnet 1014 and resorption electromagnet 1013 in the tungsten filament clamping device 10 respectively, make headstock stepping motor 31, transmission stepping motor 32, wired electromagnet 1014, resorption electromagnet 1013 by single-chip microcomputer 7 controls.
Its course of work is: the various parameters that at first will make filament are imported single-chip microcomputer 7 by the button 72 that is arranged on controller on the base box 11 with data, and show by display 73.Headstock stepping motor 31 drives feeding head 4 rotations by driving pulley 81, driven pulley 8, makes core silk A around feeding head 4 rotations.The interface circuit 71 of single-chip microcomputer 7 delivered to tach signal by velocity transducer 9, through routine processes after drive circuit make transmission stepping motor 32 with accordingly at the uniform velocity the rotation, and by gear drive 6 realization leapfrog rotations, during at the uniform velocity is the wrapping wire section, whenever finish and set the tungsten filament number of turns, realize that one jumps into, form straightway; Meanwhile, transmission stepping motor 32 with the beginning of at the uniform velocity rotation in wired electromagnet 1014 energising synchronously lower clamping piece 109 heads close up and clamp tungsten filament and heart yearn, and during forming the wrapping wire section, follow tungsten filament and at the uniform velocity move ahead, whenever finish the tungsten filament number of turns of setting, wired electromagnet 1014 outage chucks unclamp, 1013 energisings of resorption electromagnet are under the synergy of electromagnetic force and spring 1017,1012 swift chuck is withdrawn into original position by shaking hands, it is the beginning of the tail straightway of wrapping wire section, stop the inertia rotation of tungsten filament, and jump into beginning of next wrapping wire section with above-mentioned power on/off process equally swift synchronous, form straightway and also begin next wrapping wire process.
Claims (4)
1. digital controlled gap type spiral filament forming machine, comprise core silk pay off rack, take-up stand, motor, feeding head, lead a pulley, transmission device, single-chip microcomputer, transformer and base box, transmission device is at least one group of geared system or synchronous belt drive mechanism, the transmission device stepping motor by transmission device with lead a pulley and be connected, headstock stepping motor driving wheel is by band and follower transmission synchronously, follower is connected with the feeding head that tungsten filament wheel is housed, it is characterized in that: the tungsten filament clamping device is set, the headstock stepping motor on the base box between feeding head and the transmission device, the transmission stepping motor, the tungsten filament clamping device is by Single-chip Controlling.
2. spiral filament forming machine according to claim 1, it is characterized in that: above-mentioned tungsten filament clamping device, comprise base, gyroaxis, thimble, thimble seat, fixed axis, last lower clamping piece, wired electromagnet, lateral frame and resorption electromagnet, handle, spring, framework, rotating shaft, fixed mount etc., base is fixed on the base box, gyroaxis is vertically set in the base bearing, lateral frame one end and the fixed axis vertical fixing other end are fixed wired electromagnet, thimble seat is fixed on the gyroaxis, fixing thimble on it respectively, 2 thimbles head on the fixed axis two ends up and down, last lower clamping piece is respectively about wired electromagnet, its rear end is fixed on the fixed axis, and it is corresponding mutually that last lower clamping piece front end is tip; Fixed mount is fixed on the base box, and the rotating shaft lower vertical is arranged on wherein, rotating shaft top and frame fixation, fixing resorption electromagnet in the framework, handle crosses the resorption electromagnet and hang up at the framework two ends, and its front end and lateral frame middle part flexibly connect, and between its rear end and the framework spring are arranged.
3. spiral filament forming machine according to claim 1, it is characterized in that: the interface circuit of above-mentioned single-chip microcomputer is respectively: connect the headstock stepping motor by drive circuit, connect the transmission device stepping motor by drive circuit, connect wired electromagnet and resorption electromagnet respectively.
4. spiral filament forming machine according to claim 1 is characterized in that: above-mentioned headstock stepping motor driving wheel is by band and follower transmission synchronously, and its gearratio is 1: 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420037129 CN2715336Y (en) | 2004-07-01 | 2004-07-01 | Digital controlled gap type filament-coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420037129 CN2715336Y (en) | 2004-07-01 | 2004-07-01 | Digital controlled gap type filament-coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2715336Y true CN2715336Y (en) | 2005-08-03 |
Family
ID=34871618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420037129 Expired - Fee Related CN2715336Y (en) | 2004-07-01 | 2004-07-01 | Digital controlled gap type filament-coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2715336Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102789958A (en) * | 2011-05-19 | 2012-11-21 | 扬州市希林光源器材制造有限公司 | Batch wiring winder filament pin pressure frame |
| CN105338670A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Wire-coiling machine |
| CN105336448A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Transmission mechanism of wire-coiling machine |
-
2004
- 2004-07-01 CN CN 200420037129 patent/CN2715336Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102789958A (en) * | 2011-05-19 | 2012-11-21 | 扬州市希林光源器材制造有限公司 | Batch wiring winder filament pin pressure frame |
| CN102789958B (en) * | 2011-05-19 | 2015-03-11 | 扬州市希林光源器材制造有限公司 | Batch wiring winder filament pin pressure frame |
| CN105338670A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Wire-coiling machine |
| CN105336448A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Transmission mechanism of wire-coiling machine |
| CN105336448B (en) * | 2015-11-04 | 2017-07-14 | 江阴神辉电工材料有限公司 | The transmission mechanism of spiral filament forming machine |
| CN105338670B (en) * | 2015-11-04 | 2018-01-30 | 江阴神辉电工材料有限公司 | Spiral filament forming machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110233043B (en) | Pulling-shearing wire storage mechanism and full-automatic series coil winding machine | |
| CN202153477U (en) | Multifunctional full automatic annular winding machine | |
| CN201522936U (en) | Fully-automatic annular wire winding machine | |
| CN101359525A (en) | Wire winding machine | |
| CN201263112Y (en) | Shuttle-shaped winding device for motor stator coil | |
| CN202282251U (en) | Winding needle mouth and automatic winding machine | |
| CN201065453Y (en) | Following second twist thread guiding device for composite twisting machine | |
| CN2715336Y (en) | Digital controlled gap type filament-coiling machine | |
| CN102412062A (en) | Full-automatic double-reel combined winding machine | |
| CN201089865Y (en) | High speed wire winding machine for hair line | |
| CN208346402U (en) | It is a kind of with vibrating disk can automatic charging braider | |
| CN216487494U (en) | High-speed stranding machine pay off rack | |
| CN2607663Y (en) | Improved structure for core filament conveying device of tungsten coiling machine | |
| CN112820535A (en) | Adjustable wire structure for winding machine for deflection coil production | |
| CN202957135U (en) | Three-coordinate moving mechanism with wire arranging function and wire clamping function | |
| CN204504076U (en) | Wire elastic helical coil curling machine | |
| CN210012429U (en) | Avoid molybdenum filament to fold carousel subassembly of pressing | |
| CN207896831U (en) | A kind of double-station rotor coil winding machine | |
| CN207404595U (en) | A kind of wound cable winder | |
| CN201827328U (en) | Tape storage gear and automatic encapsulated coil insulating tape winding device | |
| CN2500652Y (en) | Auxiliary apparatus for single end automatic winding machine | |
| CN213864759U (en) | Wire winding machine | |
| CN219832408U (en) | Hollow coil winding machine | |
| CN2449356Y (en) | Autoamtic gap type wire winding machine for lamp | |
| CN113976768B (en) | Fine winding spring coiling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20050803 Termination date: 20100701 |