CN2702842Y - Wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine - Google Patents

Wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine Download PDF

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Publication number
CN2702842Y
CN2702842Y CN 200420059572 CN200420059572U CN2702842Y CN 2702842 Y CN2702842 Y CN 2702842Y CN 200420059572 CN200420059572 CN 200420059572 CN 200420059572 U CN200420059572 U CN 200420059572U CN 2702842 Y CN2702842 Y CN 2702842Y
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sand
wrapping machine
machine main
plate
main frame
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Expired - Fee Related
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CN 200420059572
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Chinese (zh)
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李晓
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Individual
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Abstract

A wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine adopts the wet method sand adding process to modify. An ultra low platform (1) is connected with a big traveling crane (2), and an upright post (3) and a cross beam (4) are provided to fix a sand storage canister (5). An actuating mechanism (6) is connected with a hanger frame (7), and then orderly connected with an accordion pipe (8), a multi-stage matching metering sand flow apparatus (9), a resin curing agent mixing apparatus (10), a wet method sand adding agitator (11), a sand layer adjusting plate (27) and a sand holding cloth. A lower supporting pressure flattening roller (12) is correspondently arranged below the agitator (11), and a small traveling crane (31) is connected with the big traveling crane (2). The operational process is conducted in the hermetic condition which is completely separated with the ambient air without bubbles, and the adhesive force is reinforced, therefore the denseness, the degree of finish and the modulus of elasticity are improved. The cost is decreased, and the environment is improved.

Description

Wet method adds sand glass steel sand-inclusion pipeline wrapping machine main frame
One. technical field
A kind of glass fiber reinforced plastic sand-inclusion pipeline wrapping machine main frame relates in the class of jobs: mainly with liquid and apparatus for combining liquids, liquid and solid mixing arrangement are with the glass fiber reinforced plastic sand-inclusion pipeline wrapping machine technical field of the integrated combination of common engineering member.
Two, background technology
Make glass fiber reinforced plastic sand-inclusion pipeline,, mainly experienced three developing stage from initially till now.The one, spray glue sand-blast; The 2nd, give the infiltration sand patch method; The 3rd, wet method adds the sand method.
Spray glue sand-blast is directly to spray behind the glue sandblast again on the fiber to twine.This method causes pernicious gas and sand dust to fly upward, and operating environment is abominable, and product quality is low.This technology is representative with French WINDINGS-PLASTREX ER-S600/3600 fiber winding machine.
Developing into second stage, promptly adopt and give the infiltration sand patch method, is that glass fibre is given infiltration in resin liquid, and sanding behind the curing agent is joined in spray.Its operating process be with surrounding air in carry out, bubble is brought into layer of sand, forms the cavity in tube wall, influences density, fineness and the elastic modelling quantity of product.This skill technology is with U.S. U.S.Putent 4,071,389 and 4,657,623 and Japanese kokai publication hei 1-120322, flat 2-266916 fiber winding machine be representative.
Develop into the present phase III, promptly adopt wet method to add the sand method.Be to adopt multistage smart shake out technology and the device of measuring of many discharge spouts of joining; Airtight hybrid technology of resin curing agent and device; Wet method adds sand hybrid technology and device; Sand layer thickness control and regulation technology and device; Pocket emery cloth backing conveying technology and device; Following support pressurization planarization technology and device; Ultralow platform technology and member; Going into technology such as reverse winding and device at the bottom of the low level forms.
Develop into wet method and add sand to produce glass fiber reinforced plastic sand-inclusion pipeline be incremental process, the time in existing more than 10 years.
Belong in the development of phase I and second stage, once disclosed technology has: 96206752.0 " glass steel storage tank, pipeline moulding machines ", 96206753.9 " multistation pipeline wrapping machines ", 96206776.8 " pipeline wrapping machine transmission devices ", 002426662.5 " glass steel storage tank fiber winding machine ", 00221467.9 " fiberglass wrapping machine " etc.
Belong to initial stage phase III, this artificial development and implement wet method and add the sand technology and experimentize and sum up discloses the more improved technology of a part of relevant devices: 96206772.5 " hydraulic pressure lift-out door frames ", " 96206773.3 hydraulic pressure scissor lift frame ", " 96206774.1 tiltable hydraulic pressure scissor lift frame ", " 96206775.x pipeline finishing machine ", " 96206776.8 pipeline wrapping machine transmission device ", " 02200201.4 high density seaming roll ", " 02200202.2 resin curing agent spray equipment ", " 02200203.0 resin is from supplying apparatus ", " 02200204.9 power output connector ", " 02200205.7 pocket emery cloth efficient adjusting device ", " 02200206.5 fiber adds a Frictioning device ", 02257207.4 " oppositely twine material collecting device ", 02257208.2 " oppositely add sand and give bath unit ", " 02257209.0 the duplicate rows car hangs down workbench ".
Above-mentioned disclosed part technology has been established good basis for the enforcement wet method adds the sand method, and the condition that the enforcement wet method adds the sand method is mature on the whole.
Three. summary of the invention
Wet method adds the important symbol of sand, be guarantee per pass operation, each device, promptly from storage sand, leak that sand, resin curing agent are mixed, spray, mulling, layer of sand is regulated all is in airtight cavity, at continuous automatic operation fully and under the surrounding air isolation condition; Layer of sand evenly is coated with after the pocket emery cloth, among twining to workpiece, all is to guarantee that each sand grains is wrapped up by the resin solidification agent solution of modulated cooperation lattice.And configuration is to go at the reverse end, and pressurization leveling etc. correlation technique and device have formed one and overlapped complete technology and equipment.
Adopt wet method to add sand technology: subhead storage sand and---multistagely join metering and shake out that---the resin curing agent brute force is mixed, and------------pocket emery cloth backing carries that------finished product---moves back and touch---to drying to go into reverse winding at the bottom of the low level to spray to adjust layer of sand in the rotation mulling.
Begin to adjusting between the layer of sand operation from storage sand, the operation of all process steps all be in airtight cavity with surrounding air isolation condition under carry out.
Join the sand operation from rotation, go between the reverse winding working procedure at the bottom of being delivered to low level through adjustment sand layer thickness, pocket emery cloth backing, sand grains all is in the qualified resin solidification agent solution that is mixed and wraps up.
Be adapted to sand storage tank (5) that wet method adds the sand technology, multistagely join metering and shake out that device (9), resin curing agent blending device (10), wet method add sand blender (11), sand layer thickness adjustable plate (27), support pressurization flattening roller (12), the low Low Level platform integrated wet methods that is combined as such as (1) add sand glass steel sand-inclusion pipeline wrapping machine main frame down.
Adopt subhead storage sand method in the sand storage tank (5), being divided into each bin separate connection of some bins (13 ') with dividing plate (13) shakes out and chews (14), can establish 1-12, shake out the blind plate (15) and the orifice plate (16) of pumping board formula are set in chewing, orifice plate has the elongated groove (17) of 1-30mm, utilize orifice plate to measure the principle of flowing solid material flow, measure sand flow amount thousand Grams Per Minutes.Arbitrarily change the orifice plate of different groove widths.
Multistage joining is provided with the powerful blending device (10) of resin curing agent in the funnel that measures under the device that shakes out.The airtight cylinder body that has a plurality of damping holes (23 ') (20,21) is equipped with power transmission shaft (23) and 2~20 groups every group 2~8 blade (22), connect resin liquid inlet (18) and curing agent inlet (19) on the cylinder, the port of export connects the shower (24) that has 1~4 row's spray apertures, and axle one end connects transmission system.Be in the cylinder that is mixed (20,21), to carry out brute force by 2 different liquid to be mixed, produce parallel jet, enter shower (24) back spray through 2~16 damping holes (23 ').
Be furnished with under the sand hopper of resin curing agent blending device, connect airtight wet method and add sand blender (11).In casing, connect rotatable 2~7 sand glue roller (25) that is mixed, assemble the blade (26) that 1~30 group, every group 10~300 multiple shapes are uniform or spread state on every roller.The roll shaft end that is mixed connects transmission system (28,29,30).Be to use the roller of rotation at a high speed, obtain the comprehensive adhesive surface of sand grains the principle of liquid coating parcel solid material.
Wet method adds and connects layer of sand adjustable plate (27) under the sand blender (11), and the workbench with supportting pressurization apparatus for leveling (12) down has certain interval, lays the pocket emery cloth in this gap.
Connect slide rail (33) in little driving (31) by bolster (32) again, assembling slide plate (35) and transmission mechanism (34) in the slide rail, slide plate one end connects latch plate (37), and 1~2 flattening roller (38) is set on the latch plate, and the slide plate lower end connects transmission mechanism (36).The lengthwise movement of little driving, the horizontal and elevational movement of slide plate, and the elastic force of latch plate is to supportting pressurization and flattening under the workpiece.
Little driving (31) is connected in the big driving (2).Big driving (2) is movably connected on the low Low Level platform (1), carries out going into reverse winding at the bottom of the low level.
Column (3) and crossbeam (4) are set in the big driving on crossbeam, fixedly connected sand storage tank (5), be connected the device that shakes out (9), blending device (10), blender (11), adjustable plate (27) with transmission mechanism (6) through suspension bracket (7) again.
Aforesaid integrated wrapping machine main frame 2 covers that are combined as that respectively install can be set on the ultralow platform (1) simultaneously.
So far, wet method adds sand technology and device and has determined its operation to be in totally-enclosed, to carry out under the condition of isolating fully with surrounding air, avoided the generation of bubble, and before twining, sand grains is omnibearing to be wrapped up by glue, obtained the excellent bonds surface, made layer of sand, glass fibre bonding more to close more firm.Thereby 3~4 times of density, fineness, raising elastic modelling quantity have been improved.Reduced cost, resin content has improved environment from being reduced to more than 26% about 15%.
Four. accompanying drawing and drawing explanation:
Fig. 1 is that wet method adds sand glass steel sand-inclusion pipeline wrapping machine main frame front view
Fig. 2 is that sand storage tank connects and multistagely to join metering and shake out and chew partial sectional view
Fig. 3 shakes out to chew the side half sectional view
Fig. 4 shakes out to chew the blind plate vertical view
Fig. 5 is the orifice plate vertical view that shakes out
Fig. 6 is a resin curing agent blending device cutaway view
Fig. 7 is that wet method adds sand blender partial sectional view
Fig. 8 supports pressurization flattening roller structural representation down
Among the figure: 1 low Low Level platform, 2 drivings greatly, 3 columns, 4 crossbeams, 5 sand storage tanks, 6 transmission mechanisms, 7 suspension brackets, 8 bellowss, 9 multistage joining were measured the device that shakes out, 10 resin curing agent blending devices, 11 mixers, 12 times support pressurization flattening rollers, 13 dividing plates, 13 ' isolation cabin, 14 shake out chews, 15 blind plates, 16 orifice plates, 17 elongated grooves, 18 resins inlet, 19 curing agent inlet, 20,21 half cylinder bodies, 22 blades, 23 power transmission shafts, 23 ' damping hole, 24 showers, 25 mulling rollers, 26 blades, 27 layer of sand adjustable plates, 28,29,30 transmission systems, 31 little drivings, 32 bolsters, 33 slide rails, 34 transmission mechanisms, 35 slide plates, 36 transmission mechanisms, 37 latch plates, 38 flattening rollers.
Five. the specific embodiment explanation
The fixing low Low Level platform 1 in ground connects big driving 2 as shown in Figure 1, connects respectively in big driving that little driving 31 is connected with column 3, crossbeam 4 and fixing sand storage tank 5.Connect successively under the sand storage tank bellows 8, multistage join metering shake out chew 9, resin curing agent blending device 10, mixer 11, layer of sand adjustable plate 27 divide into the pocket emery cloth, aforementioned each device connects suspension bracket 7, is regulated by transmission mechanism 6 transmissions.So far, finish wet method and add sand glass steel sand-inclusion pipeline wrapping machine host machine part.
The structures shape of main frame its technological process:
By subhead storage sand, multistagely join that metering is shaked out, the resin curing agent brute force is mixed, sprays, rotates mulling, adjust layer of sand, pocket emery cloth backing is carried, go into reverse winding, drying at the bottom of the low level, move back mould, to the overall process of finished product.
Shown in Fig. 2,3,4,5, sand storage tank 5 by dividing plate 13 be divided into 4 isolation cabins 13 ', various objectives sand material is transported and stored in every storehouse.Each isolation cabin connects 1 respectively and shakes out and chew 14.Shaking out to chew is the pumping board formula, upper strata blind plate 15, and lower floor's orifice plate 16, the principle of application orifice plate measurement flowing solid material flow is changed the orifice plate of different groove widths and is determined sand flow amount (thousand Grams Per Minutes).
As shown in Figure 6, the powerful blending device 10 of resin curing agent, by half cylinder, 20,21 butt joints, one airtight cylinder body, assembling power transmission shaft 23 and blade 22 in the cylinder are by the transmission mechanism transmission.Resin curing agent pumps in proportion simultaneously, realizes that in cylinder the brute force of liquid and liquid is mixed, through 8 damping holes 23 ' formation parallel jet to shower 24.
As shown in Figure 7, it is 2 glue sand of assembling rollers 25 that are mixed in airtight casing that wet method adds sand blender 11, establishes column type blade 26 on the roller, and axle head connects transmission system 28,29 and 30.Because resin curing agent shower 24, being in shakes out chew and blender between, when the sand material falls and glue just mix, when being mixed to the roller that is mixed of rotation at a high speed, sand is by the comprehensive parcel of glue.Be to use roller the principle of liquid parcel solid material with acquisition optimum adhesion surface.The interface bonding is optimized, and it is even to adhere to resin bed.Add the sand blender 11 following layer of sand adjustable plates 27 that connect, its gap middle berth is established the pocket emery cloth.Take sand with pocket emery cloth backing and be delivered to the workpiece winding.
As shown in Figure 8, bolster 32 is established at the angle in the little driving 12, connects slide rail 33, and slide plate 35 is by transmission mechanism 34 transmissions.The slide plate end is established 2 latch plates 37, sets up 2 support pressurization flattening rollers 38 down on latch plate.And slide plate below connection worm gear motor transmission mechanism, make slide rail, slide plate, latch plate, the lengthwise movement of flattening roller tool, transverse movement and elevational movement, add the elastic force of latch plate, all the time workpiece is kept support pressurization leveling state down.

Claims (10)

1. a wet method adds sand glass steel sand-inclusion pipeline wrapping machine main frame, is made up of low Low Level platform, driving, column, crossbeam, transmission mechanism, sand storage tank, the device that shakes out, liquid blending device, glue sand blender, flattening roller, it is characterized in that:
Low Low Level platform (1) connects big driving (2), column (3) and crossbeam (4) is set, fixedly connected sand storage tank (5) on the crossbeam;
By transmission mechanism (6) transmission suspension bracket (7), connect bellows (8) more successively, multistage the shake out device (9), resin curing agent blending device (10), wet method of metering of joining adds sand blender (11), layer of sand adjustable plate (27);
Be provided with down accordingly under the blender (11) in support pressurization flattening roller (12), its little driving (31) big driving of connection (2).
2. wrapping machine main frame according to claim 1 is characterized in that:
Is divided into some bins (13 ') by dividing plate (13) in the sand storage tank (5), one of each bin separate connection is shaked out and is chewed (14), shakes out blind plate on the pumping board formula (15) and orifice plate (16) to be set in chewing, and orifice plate has the elongated groove of 1~30mm (17).
3. according to claim 1 and 2 described wrapping machine main frames, it is characterized in that:
Bin (13 ') in the sand storage tank and shaking out of being connected are chewed (14), are respectively 1~12.
4. wrapping machine main frame according to claim 1 is characterized in that:
Join in the sand hopper that measures under the device that shakes out in multistage, the powerful blending device (10) of resin curing agent is set, power transmission shaft (23) and blade (22) are housed in the cylinder body (20,21), cylinder body one end is provided with damping sheet and damping hole (23 '), connect resin liquid inlet (18), curing agent inlet (19) on the cylinder body cylinder, the port of export connects shower (24).
5. according to claim 1 and 4 described wrapping machine main frames, it is characterized in that:
Blade on the power transmission shaft (22) is 2~20 groups, 2~8 every group, 1~4 row's spray apertures is arranged on the shower (24).
6. wrapping machine main frame according to claim 1 is characterized in that:
Under the sand hopper of being furnished with the resin curing agent blending device, connect wet method and add sand blender (11), the rotatable sand glue roller (25) that is mixed is set in the casing, roller is drawn axle head and is connected transmission system (28,29,30).
7. according to claim 1 and 6 described wrapping machine main frames, it is characterized in that:
The roller that is mixed in blender (11) case is 2~7, and the blade (26) of 1~30 group, every group 10~300 multiple shapes of every assembling is uniform on roller or the distribution shape.
8. wrapping machine main frame according to claim 1 is characterized in that:
Add connection layer of sand adjustable plate (27) under the sand blender (11) in wet method, adjustable plate is laid the pocket emery cloth down, and the pocket emery cloth connects workpiece.
9. wrapping machine main frame according to claim 1 is characterized in that:
Little driving (31) connects slide rail (33) through bolster (32), configuration slide plate (35) and transmission mechanism (34) in the slide rail, and slide plate one end connects latch plate (37), connects 1~2 flattening roller (38) on the latch plate, connection transmission mechanism (36) under the slide plate.
10. wrapping machine main frame according to claim 1 is characterized in that:
Can connect wrapping machine main frame 2 covers that comprise aforementioned each device on the ultralow platform (1) simultaneously.
CN 200420059572 2004-05-20 2004-05-20 Wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine Expired - Fee Related CN2702842Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420059572 CN2702842Y (en) 2004-05-20 2004-05-20 Wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine

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Application Number Priority Date Filing Date Title
CN 200420059572 CN2702842Y (en) 2004-05-20 2004-05-20 Wetting sand-adding glass fibre reinforced plastic sand inclusion pipe winding machine host machine

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CN2702842Y true CN2702842Y (en) 2005-06-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102294820A (en) * 2011-06-15 2011-12-28 赵炳泉 Equipment and method for manufacturing clad pipe through wet method sand addition from upper position, and clad pipe

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102294820A (en) * 2011-06-15 2011-12-28 赵炳泉 Equipment and method for manufacturing clad pipe through wet method sand addition from upper position, and clad pipe
CN102294820B (en) * 2011-06-15 2014-07-02 赵炳泉 Equipment and method for manufacturing clad pipe through wet method sand addition from upper position, and clad pipe

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Granted publication date: 20050601