CN2654309Y - CNC foam cutter - Google Patents

CNC foam cutter Download PDF

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Publication number
CN2654309Y
CN2654309Y CN 200320117245 CN200320117245U CN2654309Y CN 2654309 Y CN2654309 Y CN 2654309Y CN 200320117245 CN200320117245 CN 200320117245 CN 200320117245 U CN200320117245 U CN 200320117245U CN 2654309 Y CN2654309 Y CN 2654309Y
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China
Prior art keywords
slide plate
heating wire
synchronizing wheel
frame
contained
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Expired - Fee Related
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CN 200320117245
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Chinese (zh)
Inventor
许国校
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Individual
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Individual
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Priority to CN 200320117245 priority Critical patent/CN2654309Y/en
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Abstract

The utility model discloses a foam cutter cutting by heater strip, aiming at overcoming the defects of hand-made explorator, bad processing precision, inconsistent processing, big labor intensity and complex structure in prior art. The utility model adopts the technical proposal of comprising a foam cutting main machine and a computer to control the movement of the main machine; the main machine comprises a machine body; the machine body comprises a conveyor belt to place workpiece and the machine frame, a portal frame and the pedestal; the portal frame comprises at least two left-right symmetrical vertical lead rails; the left and right vertical lead rails of each pair are provided with at least a heater strip return board; at least a heater strip is arranged horizontally between the left and right heater strip return boards; the heater strip is connected with the power supply and a temperature-controlling device; the utility model relies on the computer to control the movement of the heater strip and the conveyor belt and to process the workpiece. The utility model can be used to process singly or in batches foam workpiece straight line and curved line.

Description

The CNC foam cutting machine
Technical field
The utility model relates to a kind of foam cutting machine bed, the foam cutting machine control of particularly a kind of computer, that cut with heating wire.
Background technology
The foam cutting equipment processing waveform of prior art, special shape major parts such as circular arc, pole, font are made pattern by hand, press the cutting of pattern shape, or with the blade level or vertically sponge is cut into sheet, weak point is that difform workpiece all will be made different templates, a big foam workpiece can not be cut into a plurality of difform small workpiece, can not produce continuously.Its processing cost height, efficient is low, and labour intensity is big, and the structure more complicated.
Summary of the invention
The purpose of this utility model is to provide a kind of and need not make pattern for overcoming the prior art defective, the difformity workpiece can be processed continuously, realize the simple in structure of total digitalization programming, control one, and high efficiency, high accuracy, low labour intensity, save raw-material foam cutting machine.
The purpose of this utility model realizes in the following manner:
The utility model comprises a foam cutting main frame, also has the computer of a main control system motion in addition;
Said main frame comprises a fuselage, and fuselage comprises a conveyer belt 11 and frame thereof 13, a portal frame 72 and a base 67 thereof, and upper end hinged on portal frame top, the lower end is hinged on the portal frame base and can adjust the strut 69 of length;
Portal frame 72 comprises at least one pair of i.e. two symmetrical upright guide rail 36, at least one heating wire slide plate 35 is housed on the upright guide rail of the left and right sides of every pair of upright guide rail, between the left and right sides heating wire slide plate 35 at least one heating wire 82 is housed, heating wire 82 is connected with attemperating unit with power supply;
Main frame also comprises the transmission mechanism of a conveyer belt 11 front and back motion on horizontal plane and the transmission mechanism that at least one heating wire slide plate 35 moves up and down at vertical plane;
Wherein, heating wire slide plate 35 comprises at the transmission mechanism that vertical plane moves up and down: the drive sprocket 31 that stepper motor 73 drives through reducing gear J1; A chain 33 is housed on the drive sprocket, and an end of chain is fixed on the adjusting screw(rod) 38 of left side heating wire slide plate tensioning apparatus, and the other end is fixed on the cursor slide groove 44 of the right heating wire slide plate tensioning apparatus, and is middle by roller 39,40,41,42,43 guiding; Also have a slide plate tensioning apparatus, this device comprises a tensioning steel wire rope 34, and the one end is fixed on the adjusting screw(rod) 46 of the right slide plate tensioning apparatus, and the other end is connected with the cursor slide groove 47 of left side slide plate tensioning apparatus; The transmission mechanism of said conveyer belt 11 front and back motion on horizontal plane comprises: the drive roll 15 that stepper motor 1 drives by reducing gear J2, a plurality of doffers 12 of 10, one anti-skidding conveyer belts 11 of driven cylinder that drag by drive roll and a holder conveyer belt.
The transmission mechanism that moves up and down on the vertical plane can adopt common gear reduction, but preferably adopt following reducing gear J1: reducing gear J1 is the two poles of the earth reducing gears, the first order slow down comprise the little synchronizing wheel 25 that is contained on stepper motor 73 main shafts, synchronously with 26 be contained in big synchronizing wheel 27 on second axle; Slow down and to comprise the little synchronizing wheel 28 that is contained on second axle, be with 29 and big synchronizing wheel 30 synchronously in the second level, and drive sprocket 31 also is contained on the 3rd axle;
The transmission mechanism of motion can adopt common gear reduction before and after on the horizontal plane, but preferably adopt following reducing gear J2: reducing gear J2 also is the two poles of the earth reducing gear, its first order slow down comprise the little synchronizing wheel 2 that is contained on 1 of the stepper motor, synchronously with 3 be contained in big synchronizing wheel 4 on second axle; The second level slow down comprise the little synchronizing wheel 5 that is contained on second axle, synchronously with 7 be contained in the 3rd big synchronizing wheel 6 on the axle.
Another technical scheme is: said heating wire slide plate 35 also is connected with a bascule, bascule comprises: steel cable 53, the one end is connected with the chute arm 47 of left side heating wire slide plate tensioning apparatus, the other end is connected with balance iron 55, the centre of steel wire rope 53 is in the groove of guide roller 56 cylindricals, and balance iron 55 places the chute 57 of portal frame side.
Also have a technical scheme to be: said conveyer belt frame 13 comprises: horizontal frames 131 and at least four supporting seats 64 vertical with horizontal frames; Wherein, the rectangular frame that horizontal frames 131 main bodys are assembled by three rectangular tubes in left, center, right and drive roll central shaft 14, driven drum central axis, the two ends core of rectangular tube is respectively equipped with positioning runner 24, the preceding lever arm 9,16,17 and the back lever arm 20,21,22 that can slide therein are housed respectively in the positioning runner 24, also are furnished with in addition and can regulate the flexible adjusting screw(rod) 65 of lever arm; In the hole of lever arm outer end bearing is housed, in the bearing that drive roll central shaft 14, driven drum central axis 18,19 are supported on separately; The top of supporting seat 64 is equipped with and can the support level frame also can be regulated adjusting screw(rod) 65 and nut 66 just.
Operation principle of the present utility model is as follows: under the instruction control of computer, the transmission mechanism that horizontal direction seesaws drives the conveyer belt of placing the desire processing parts and does gyration.Equally, the transmission mechanism that vertical direction moves up and down drives the heating wire slide plate and heating wire placed on it does reciprocating linear motion on the line slideway of portal frame both sides, like this, heating wire just can carry out cutting processing to the foam workpiece that will process according to the command request of computer.
The beneficial effects of the utility model are: do not need pattern, can the continuous high-efficient rate, process the sponge part in high quality, and reduce labour intensity, save raw material, and it is relatively simple for structure.
Description of drawings
Fig. 1 is the host machine integral surface structure schematic diagram of foam cutting machine;
Fig. 2 is the transmission mechanism schematic diagram that conveyer belt and horizontal direction seesaw;
Fig. 3 is the transmission mechanism schematic diagram that vertical direction moves up and down;
Fig. 4 is that schematic diagram is looked on the right side of Fig. 1.
Fig. 5 is the A-A cutaway view of Fig. 4.
Concrete embodiment
Below in conjunction with drawings and Examples the utility model is described in further detail.Referring to Fig. 1, Fig. 2, the transmission mechanism of the conveyer belt 11 of CNC foam cutting machine of the present utility model is: little synchronizing wheel 2 is housed in the rotating shaft of stepper motor 1, little synchronizing wheel 2 by be with synchronously 3 and big synchronizing wheel 4 join; Big synchronizing wheel 4 and little synchronizing wheel 5 all are contained on second axle, and two ends are provided with rolling bearing, little synchronizing wheel 5 by be with synchronously 7 and big synchronizing wheel 6 link to each other, synchronizing wheel 6 installs on drive roll central shaft 14 greatly, and uses key connecting.Stepper motor 1, be with 3,7 synchronously, synchronizing wheel 2,4,5 be arranged on conveyer belt on horizontal plane before and after transmission case 8 the insides of motion, connect with fastening connection piece.Drive roll 15 is connected by conveyer belt 11 with driven cylinder 10, and middle the holder with doffer 12 propped up, and drive roll and driven cylinder and doffer are installed on the conveyer belt frame 13 of square tube overlap joint.Drive roll is fixing by axle 14 and lever arm 9,16,17, is provided with rolling bearing in the lever arm, is provided with positioning runner 24 in the square tube of conveyer belt frame both sides, with lever arm movingly.Driven cylinder is fixing by axle 18,19 and lever arm 20,21,22, and rolling bearing is housed in the cylinder, lever arm and positioning runner movingly, lever arm is done 23 adjustings by regulating spiral shell.The conveyer belt frame is supported by a plurality of (four) supporting seat 64 at least, and the supporting seat upper end does 65 by regulating spiral shell, nut 66 and conveyer belt frame 13 connect.Portal frame base 67 is connected with conveyer belt frame 13 usefulness supporting seats 68.
The transmission mechanism that heating wire slide plate on vertical plane moves up and down can be referring to Fig. 3, Fig. 4.It comprises a stepping (or servo) motor 73, motor main shaft is equipped with little synchronizing wheel 25, little synchronizing wheel 25 by be with synchronously 26 and big synchronizing wheel 27 join, big synchronizing wheel 27 and little synchronizing wheel 28 are contained on the same axis, promptly on second axle, and axle two ends are fixed with rolling bearing units, little synchronizing wheel 28 by be with synchronously 29 and greatly synchronizing wheel 30 link to each other; Big synchronizing wheel 30 and drive sprocket 31 are coaxial, and the axle two ends are also fixed with rolling bearing units.Motor, synchronizing wheel, band, sprocket wheel all are installed in vertical plane and move up and down on the transmission case frame 32 synchronously, and the transmission case frame is installed in the middle of the portal frame base and is connected with fastening connection piece with the portal frame base.Drive sprocket 31 slides up and down on upright guide rail 36 by driving chain 33 and tensioning steel wire rope 34, drive heating wire slide plate 35, and upright guide rail 36 and guide rail backing plate 74 are installed in portal frame 72 both sides, link to each other with shell with securing member.Heating wire 82 is fixed on the heating wire slide plate 35 by fastener shaft, and upright guide rail slide block 77 is fixed on the back of heating wire slide plate 35.The also intrinsic slide plate tensioning apparatus in heating wire slide plate back, the height of adjustment left and right sides slide plate.Chain ends is fixed on the heating wire slide plate tensioning apparatus of the left side, doing 38 with the adjusting spiral shell of tensioning apparatus links to each other, middle be fixed on the heating wire slide plate tensioning apparatus of the right, join with the chute arm 44 of tensioning apparatus by roller 39, roller 40, drive sprocket 31, roller 41, roller 42, roller 43 guiding, tail end.Roller 43 is fixed on the adjustable support 54 by axle.Article two, steel wire rope is regulated the balance up and down of left and right sides heating wire slide plate, and an end of steel wire rope 34 is fixed on the adjusting spiral shell of the right slide plate tensioning apparatus and does on 46, and the other end is connected with the chute arm 47 of left side slide plate tensioning apparatus.Middle by roller 48, roller 49, roller 50, roller 51, roller 52 and roller 45 guiding.Roller is fixed on the location-plate 79,80 by axle, and location-plate connects with securing member with the conveyer belt gantry base.One end of steel wire rope 53 is connected with the chute arm 47 of left side slide plate tensioning apparatus, and the other end is connected with balance iron 55 usefulness securing members, and is middle by roller 56 guiding.Roller 56 is fixed on the support 78 that overlaps with the lightweight square tube by axle, and balance iron 55 slides up and down in chute 57.
Also use the strut 69 of adjustable-length hinged between the doorframe upper end of portal frame and the base, form certain angle and prop up, directly connect with securing member between doorframe bottom and the base contiguous block.Main frame also is provided with safety door 70, and its two ends are fixed in the portal frame side and connect with bearing pin, can freely swing.Conveyer belt frame both sides steel pipe is provided with powerful magnetic patch and safety door firmly can be locked.

Claims (6)

1. the foam cutting machine with the heating wire cutting comprises a cutting machine main frame, it is characterized in that:
The computer that also has a main control system motion;
Said main frame comprises a fuselage, and fuselage comprises a conveyer belt 11 and frame thereof 13, a portal frame 72 and a base 67 thereof, and upper end hinged on portal frame top, the lower end is hinged on the portal frame base and can adjust the strut 69 of length;
Portal frame 72 comprises at least one pair of i.e. two symmetrical upright guide rail 36, and at least one heating wire slide plate 35 is housed on the upright guide rail of the left and right sides of every pair of upright guide rail; Between the heating wire slide plate of the left and right sides, at least one heating wire 82 laterally is housed, this heating wire 82 also is connected with attemperating unit with power supply;
Main frame also comprises the transmission mechanism of a conveyer belt 11 front and back motion on horizontal plane and the transmission mechanism that at least one heating wire slide plate 35 moves up and down at vertical plane;
Wherein, heating wire slide plate 35 comprises at the transmission mechanism that vertical plane moves up and down: the drive sprocket 31 that stepper motor 73 drives through reducing gear J1; A chain 33 is housed on the drive sprocket, and an end of chain is fixed on the adjusting screw(rod) 38 of left side heating wire slide plate tensioning apparatus, and the other end is fixed on the cursor slide groove 44 of the right heating wire slide plate tensioning apparatus, and is middle by roller 39,40,41,42,43 guiding; Also have a slide plate tensioning apparatus, this device comprises a tensioning steel wire rope 34, and the one end is fixed on the adjusting screw(rod) 46 of the right slide plate tensioning apparatus, and the other end is connected with the cursor slide groove 47 of left side slide plate tensioning apparatus;
The transmission mechanism of said conveyer belt 11 front and back motion on horizontal plane comprises: the drive roll 15 that stepper motor 1 drives by reducing gear J2, a plurality of doffers 12 of 10, one anti-skidding conveyer belts 11 of driven cylinder that drag by drive roll and a holder conveyer belt.
2. foam cutting machine according to claim 1 is characterized in that:
Said reducing gear J1 is the two poles of the earth reducing gears, the first order slow down comprise the little synchronizing wheel 25 that is contained on stepper motor 73 main shafts, synchronously with 26 be contained in big synchronizing wheel 27 on second axle; Slow down and to comprise the little synchronizing wheel 28 that is contained on second axle, be with 29 and big synchronizing wheel 30 synchronously in the second level, and drive sprocket 31 also is contained on the 3rd axle;
3. foam cutting machine according to claim 2 is characterized in that:
Said reducing gear J2 also is the two poles of the earth reducing gear, its first order slow down comprise the little synchronizing wheel 2 that is contained on 1 of the stepper motor, synchronously with 3 be contained in big synchronizing wheel 4 on second axle; The second level slow down comprise the little synchronizing wheel 5 that is contained on second axle, synchronously with 7 be contained in the 3rd big synchronizing wheel 6 on the axle.
4. foam cutting machine according to claim 3, it is characterized in that said heating wire slide plate 35 also is connected with a bascule, bascule comprises: steel cable 53, the one end is connected with the chute arm 47 of left side heating wire slide plate tensioning apparatus, the other end is connected with balance iron 55, the centre of steel wire rope 53 is in the groove of guide roller 56 cylindricals, and balance iron 55 places the chute 57 of portal frame side.
5. foam cutting machine according to claim 4 is characterized in that said conveyer belt frame 13 comprises: horizontal frames 131 and at least four supporting seats 64 vertical with horizontal frames; Wherein, the rectangular frame that horizontal frames 131 main bodys are assembled by three rectangular tubes in left, center, right and drive roll central shaft 14, driven drum central axis, the two ends core of rectangular tube is respectively equipped with positioning runner 24, the preceding lever arm 9,16,17 and the back lever arm 20,21,22 that can slide therein are housed respectively in the positioning runner 24, also are furnished with in addition and can regulate the flexible adjusting screw(rod) 65 of lever arm; In the hole of lever arm outer end bearing is housed, in the bearing that drive roll central shaft 14, driven drum central axis 18,19 are supported on separately; The top of supporting seat 64 is equipped with and can the support level frame also can be regulated adjusting screw(rod) 65 and nut 66 just.
6. foam cutting machine according to claim 5 is characterized in that portal frame about 72 outsides respectively are hinged with a safety door 70, and by being fixed in the powerful magnetic patch locking on the conveyer belt frame 13 both sides steel pipes.
CN 200320117245 2003-10-22 2003-10-22 CNC foam cutter Expired - Fee Related CN2654309Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200320117245 CN2654309Y (en) 2003-10-22 2003-10-22 CNC foam cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200320117245 CN2654309Y (en) 2003-10-22 2003-10-22 CNC foam cutter

Publications (1)

Publication Number Publication Date
CN2654309Y true CN2654309Y (en) 2004-11-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200320117245 Expired - Fee Related CN2654309Y (en) 2003-10-22 2003-10-22 CNC foam cutter

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CN (1) CN2654309Y (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102785263A (en) * 2012-07-18 2012-11-21 美的集团有限公司 Reciprocating type shredding and slicing machine
CN102990692A (en) * 2012-11-30 2013-03-27 东莞市贸隆机械制造有限公司 Special packaging material cutter
CN103962203A (en) * 2014-05-26 2014-08-06 重庆国华包装制品有限公司 Pressing-cutting integrated type roam raw material cutting device capable of mixing materials through crankshaft and connection rod
CN104114339A (en) * 2011-12-09 2014-10-22 米歇尔·卡伯尼 CNC machining center for machining expanded materials
CN104742177A (en) * 2015-03-30 2015-07-01 安莉芳(中国)服装有限公司 Sponge cutting device
CN105220442A (en) * 2015-09-14 2016-01-06 苏州天裁纺织工艺品有限公司 The upper and lower adjustable clamping device of a kind of sponge cutting machine structure
CN105235014A (en) * 2015-11-13 2016-01-13 重庆索利特涂料有限公司 Automatic foam cutting machine
CN105856574A (en) * 2016-05-31 2016-08-17 佛山市晗宇科技有限公司 Cutting device for 3D printing end products

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104114339A (en) * 2011-12-09 2014-10-22 米歇尔·卡伯尼 CNC machining center for machining expanded materials
CN104114339B (en) * 2011-12-09 2017-05-03 米歇尔·卡伯尼 CNC machining center for machining expanded materials
CN102785263A (en) * 2012-07-18 2012-11-21 美的集团有限公司 Reciprocating type shredding and slicing machine
CN102990692A (en) * 2012-11-30 2013-03-27 东莞市贸隆机械制造有限公司 Special packaging material cutter
CN102990692B (en) * 2012-11-30 2015-10-28 东莞市贸隆机械制造有限公司 A kind of special-shaped packaging material cutting machine
CN103962203A (en) * 2014-05-26 2014-08-06 重庆国华包装制品有限公司 Pressing-cutting integrated type roam raw material cutting device capable of mixing materials through crankshaft and connection rod
CN103962203B (en) * 2014-05-26 2015-11-04 重庆国华包装制品有限公司 The foam starting material cutter sweep of crush-cutting one-piece crankshaft connecting rod batch mixing
CN104742177A (en) * 2015-03-30 2015-07-01 安莉芳(中国)服装有限公司 Sponge cutting device
CN105220442A (en) * 2015-09-14 2016-01-06 苏州天裁纺织工艺品有限公司 The upper and lower adjustable clamping device of a kind of sponge cutting machine structure
CN105220442B (en) * 2015-09-14 2017-07-11 张金丹 A kind of sponge cutting machine structure adjustable clamping device up and down
CN105235014A (en) * 2015-11-13 2016-01-13 重庆索利特涂料有限公司 Automatic foam cutting machine
CN105856574A (en) * 2016-05-31 2016-08-17 佛山市晗宇科技有限公司 Cutting device for 3D printing end products

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Addressee: Xiang Zilong

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C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee