CN210703275U - Full-automatic welding set for production of street lamp base - Google Patents
Full-automatic welding set for production of street lamp base Download PDFInfo
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- CN210703275U CN210703275U CN201921603623.2U CN201921603623U CN210703275U CN 210703275 U CN210703275 U CN 210703275U CN 201921603623 U CN201921603623 U CN 201921603623U CN 210703275 U CN210703275 U CN 210703275U
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Abstract
The utility model discloses a full-automatic welding machine group is used in street lamp base production, including setting up longmen welding set and the welding dolly in the fixing device both sides, fixing device is used for the fixed street lamp base of treating processing, and the longmen welding set and the welding dolly of both sides are used for realizing welding the street lamp base, through using the utility model discloses weld the street lamp base, improved the welding precision greatly, and improved degree of automation, can be used to in the street lamp production.
Description
Technical Field
The utility model relates to a welding set, in particular to street lamp base production is with full-automatic welding machine group.
Background
The welded pipe is also called welded steel pipe, and is a welded steel pipe made of steel plate or strip steel through curling and welding, and is generally 6 meters in fixed length. The welded steel pipe has simple production process, high production efficiency, various types and specifications and less equipment investment, but the general strength is lower than that of a seamless steel pipe. In the process of processing the welded pipe, the welding seam on the welded pipe is generally welded manually, so that the workload is high, the welding quality is difficult to guarantee due to manual operation, and the welding efficiency is low.
The prior art discloses a steel pipe welding device, and the publication number is: CN 108436345A, application date is: 2018.5.3, has the disadvantages of simple structure and low automation degree.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a street lamp base production is with full-automatic welding machine group, it has higher production precision and higher degree of automation.
The purpose of the utility model is realized like this: a full-automatic welding set for producing a street lamp base comprises a gantry welding device and a welding trolley, wherein the gantry welding device and the welding trolley are arranged on two sides of a fixing device;
the fixing device comprises a rack fixed on a base, a swing platform is mounted on the rack through a rotating shaft, a main sliding seat is fixedly mounted on the swing platform, a pair of supporting seats are arranged on the main sliding seat in a sliding mode, supporting wheels are mounted on the supporting seats, a support is fixed to the end portion of the main sliding seat, a lifting frame capable of moving up and down is mounted on the support, a pressing seat is mounted at the bottom of the lifting frame, a pressing wheel is mounted on the pressing seat, a swing motor is fixed on the rack, and an output shaft of the swing motor is in transmission connection with the rotating shaft through a speed reducer;
the gantry welding device comprises a guide rail and a gantry frame which are laid on the ground, wherein a first moving trolley is arranged on the guide rail, a guide wheel is arranged at the bottom of the first moving trolley, one end of the gantry frame is fixed on the first moving trolley, the bottom of the other end of the gantry frame is arranged on the guide rail in a sliding mode through the guide wheel, a first slide rail is arranged at the top of the gantry frame, a first slide seat is arranged on the first slide rail in a sliding mode, a lifting seat capable of being lifted is arranged on the first slide seat, the bottom of the lifting seat is connected with a rotatable rocker arm, and a first welding head is arranged at the end part;
the welding trolley comprises a second moving trolley arranged on the guide rail in a moving mode, a supporting rod is fixed on the second moving trolley, a supporting platform is fixed on the supporting rod, a second slide rail is arranged on the supporting platform, a second slide seat is arranged on the second slide rail, a rotatable rotating seat is installed on the second slide seat, a support is fixed on the rotating seat, a telescopic seat is hinged to the support, a connecting rod is fixed at the front end of the telescopic seat, and a second welding head is installed at the end portion of the connecting rod.
The utility model discloses the during operation uses the fixed street lamp base of treating processing of fixing device, sets up at the longmen welding set and the welding carriage of fixing device both sides and realizes the welding to the street lamp base from different angles, direction respectively. Compared with the prior art, the beneficial effects of the utility model reside in that, through using the utility model discloses weld the street lamp base, improved the welding precision greatly, and improved degree of automation.
As the utility model discloses a further inject, the crane is installed on the support through the screw rod subassembly, and support internally mounted has the third guide rail, and it is provided with the third slide to slide on the third guide rail, and screw-nut fixes on the third slide, the crane is fixed on screw-nut, and the top of support is fixed with elevator motor, and elevator motor is connected with the screw drive. And high-precision adjustment is realized.
In order to further realize the high accuracy and adjust, the inside fourth guide rail that is provided with of crane, the fourth guide rail goes up to slide and is provided with the fourth slide, and the fourth slide is connected with the second screw rod along one side of its horizontal direction, and the second screw rod passes the crane tip and sets up, and threaded connection is at the crane tip, and the end fixing of second screw rod has the second hand wheel, the fourth slide runs through along its vertical direction and is provided with first screw rod, and first screw rod threaded connection is on the second slide, and the bottom of first screw rod is connected on the crimping seat, and first hand wheel is installed at the top of first screw rod, realizes the upper and lower displacement regulation of crimping seat through rotatory first hand wheel.
In order to make the lifting seat move more nimble accurate, the lateral part of lifting seat is fixed with the fifth slide rail, and it is provided with the fifth slide to slide on the fifth slide rail, and fifth slide and first slide fixed connection are connected with the lead screw subassembly on the first slide, and screw-nut and first slide fixed connection, lead screw run through first slide setting, and both ends are installed on the lifting seat, and the top of lifting seat is fixed with elevator motor, and elevator motor's output shaft and lead screw transmission are connected, the end connection of rocking arm has the cylinder, connects first soldered connection on the piston rod of cylinder. The cylinder can realize the fine adjustment of the welding head.
In order to make the telescopic link move more nimble, the bottom of flexible seat is fixed with the sixth slide rail, and the slip is provided with the sixth slide on the sixth slide rail, and the sixth slide articulates on the support, is connected with the lead screw subassembly on the sixth slide, and screw-nut and sixth slide fixed connection, lead screw run through the sixth slide sets up, and the both ends of lead screw are connected on flexible seat, and wherein one end is passed flexible seat and is connected the hand wheel.
As the utility model discloses a further inject, the sixth slide articulates in the pivot, the end fixing of pivot has driven gear, and the lateral part of support is fixed with the rotation motor, rotates and is fixed with the driving gear on the output shaft of motor, driving gear and driven gear meshing, the end connection of connecting rod has the cylinder, connects the second soldered connection on the piston rod of cylinder.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of the present invention.
Fig. 2 is a schematic view of a three-dimensional structure of the present invention.
Fig. 3 is a schematic view of the three-dimensional structure of the middle fixing device of the present invention.
Fig. 4 is a schematic view of a partial structure of the middle fixing device of the present invention.
Fig. 5 is a sectional view of the partial structure of the middle fixing device of the present invention.
Fig. 6 is a diagram of the using state of the fixing device of the present invention.
Fig. 7 is a schematic view of a three-dimensional structure of the middle gantry welding device of the present invention.
Fig. 8 is a schematic diagram of a three-dimensional mechanism of the middle gantry welding device of the present invention.
Fig. 9 is a schematic view of the local structure of the middle gantry welding device of the present invention.
Fig. 10 is a schematic view of a three-dimensional structure of the middle welding tractor of the present invention.
Fig. 11 is a schematic view of a three-dimensional structure of the middle welding tractor of the present invention.
Wherein, 1, fixing the device;
101, 102, 103, 104, 105a, 105b, 106a, 106b, 107, a first support, 108, 109, 110, 111, a first lifting motor, 112, a third screw nut, 113, a third screw, 114, a third guide rail, 115, a third slide, 116, 117, a fourth guide rail, 118, a fourth slide, 119, 120, a second hand wheel, 121, a first screw, 122, a first hand wheel;
2 gantry welding device;
a guide rail 201, a portal frame 202, a first moving trolley 203, guide wheels 204a and 204b, a first sliding rail 205, a first sliding seat 206, a lifting seat 207, a rocker arm 208, a first air cylinder 209, a first welding head 210, a second lifting motor 211, a fifth sliding rail 212, a first screw rod 213, a first screw rod nut 214, a fifth sliding seat 215, a first driving motor 216 and a first driving shaft 217;
3, welding a trolley;
301 a second moving trolley, 302 a guide wheel, 303 a support rod, 304 a support platform, 305 a second slide rail, 306 a second slide seat, 307 a rotary seat, 308 a second support, 309 a telescopic seat, 310 a connecting rod, 311 a second cylinder, 312 a second welding head, 313 a second driving motor, 314 a second driving shaft, 315 a rotary motor, 316 a driving gear, 317 a driven gear, 318 a hand wheel, 319 a sixth slide seat, 320 a sixth slide rail, 321 a second lead screw nut, 322 a second lead screw and 323 a rotary shaft.
Detailed Description
The full-automatic welding set for producing the street lamp base as shown in the figures 1-11 comprises a gantry welding device and a welding trolley which are arranged at two sides of a fixing device 1;
the fixing device 1 comprises a frame 102 fixed on a base 101, a swing platform 103 is arranged on the frame 102 through a rotating shaft, a main sliding seat 104 is fixedly arranged on the swing platform 103, a pair of supporting seats 105a and 105b are arranged on the main sliding seat 104 in a sliding manner, supporting wheels 106a and 106b are arranged on the supporting seats 105a and 105b, a first supporting seat 107 is fixed at the end part of the main sliding seat 104, a lifting frame 108 capable of moving up and down is arranged on the first supporting seat 107, a pressing seat 109 is arranged at the bottom of the lifting frame 108, a pressing wheel 110 is arranged on the pressing seat 109, a swing motor is fixed on the frame 102, an output shaft of the swing motor is in transmission connection with the rotating shaft through a speed reducer, the lifting frame 108 is arranged on the first supporting seat 107 through a third screw rod component, a third guide rail 114 is arranged in the first supporting seat 107, a third sliding seat 115 is arranged on the third guide rail 114, the lifting frame 108 is fixed on the third lead screw nut 112, the top of the first support 107 is fixed with a first lifting motor 111, the first lifting motor 111 is in transmission connection with a third lead screw, a fourth guide rail 117 is arranged inside the lifting frame 108, a fourth slide carriage 118 is arranged on the fourth guide rail 117 in a sliding manner, one side of the fourth slide carriage 118 in the horizontal direction is connected with a second screw 119, the second screw 119 penetrates through the end part of the lifting frame 108 and is in threaded connection with the end part of the lifting frame 108, a second hand wheel 120 is fixed at the end part of the second screw 119, a first screw 121 penetrates through the fourth slide carriage 118 in the vertical direction, the first screw 121 is in threaded connection with the second slide carriage, the bottom of the first screw 121 is connected to the press-connection base 109, the first hand wheel 122 is installed at the top of the first screw 121, and the up-down displacement adjustment of the press-connection base 109 is realized by rotating;
the gantry welding device 2 comprises a guide rail 201 and a gantry 202 which are paved on the ground, a first moving trolley 203 is arranged on the guide rail 201, a guide wheel 204a is arranged at the bottom of the first moving trolley 203, one end of the gantry 202 is fixed on the first moving trolley 203, the bottom of the other end of the gantry 202 is arranged on the guide rail 201 in a sliding manner through a guide wheel 204b, a first slide rail 205 is arranged at the top of the gantry 202, a first slide seat 206 is arranged on the first slide rail 205 in a sliding manner, a lifting seat 207 capable of ascending and descending is arranged on the first slide seat 206, a rotatable rocker arm 208 is connected at the bottom of the lifting seat 207, a first welding head 210 is arranged at the end of the rocker arm 208, a fifth slide rail 212 is fixed at the side part of the lifting seat 207, a fifth slide seat 215 is arranged on the fifth slide rail 212 in a sliding manner, the fifth slide seat 215 is fixedly connected with the first slide seat 206, a, the first screw rod 213 penetrates through the first sliding seat 206, two ends of the first screw rod are mounted on the lifting seat 207, the top of the lifting seat 207 is fixed with a second lifting motor 211, an output shaft of the second lifting motor 211 is in transmission connection with the first screw rod 213, the end part of the rocker arm 208 is connected with a first air cylinder 209, a piston rod of the first air cylinder 209 is connected with a first welding head 210, the bottom of the first moving trolley 203 is provided with a first driving shaft 217 for driving the guide wheel 204a, the top of the first moving trolley 203 is provided with a first driving motor 216, and an output shaft of the first driving motor 216 is in transmission connection with the first driving shaft 217;
the welding trolley 3 comprises a second moving trolley 301 movably arranged on the guide rail 201, a support rod 303 is fixed on the second moving trolley 301, a support platform 304 is fixed on the support rod 303, a second slide rail 305 is arranged on the support platform 304, a second slide seat 306 is arranged on the second slide rail 305, a rotatable rotary seat 307 is arranged on the second slide seat 306, a second support 308 is fixed on the rotary seat 307, an expansion seat 309 is hinged on the second support 308, a connecting rod 310 is fixed at the front end of the expansion seat 309, a second welding head 312 is arranged at the end part of the connecting rod 310, a sixth slide rail 320 is fixed at the bottom of the expansion seat 309, a sixth slide seat 319 is arranged on the sixth slide rail 320 in a sliding manner, the sixth slide seat 319 is hinged on the second support 308, a second lead screw assembly is connected on the sixth slide seat 319, a nut 321 of a second lead screw 322 is fixedly connected with the sixth slide seat 319, and the second lead screw 322 penetrates through the sixth slide, two ends of a second screw rod 322 are connected to the telescopic base 309, one end of the second screw rod passes through the telescopic base 309 to be connected with a hand wheel, a sixth sliding base 319 is hinged to a rotating shaft 323, a driven gear 317 is fixed to the end of the rotating shaft 323, a rotating motor 315 is fixed to the side portion of the second support 308, a driving gear 316 is fixed to an output shaft of the rotating motor 315, the driving gear 316 is meshed with the driven gear 317, a second air cylinder 311 is connected to the end of a connecting rod 310, a second welding head 312 is connected to a piston rod of the second air cylinder 311, a second driving shaft 314 of the driving guide wheel 302 is arranged at the bottom of the second movable trolley 301, a second driving motor 313 is installed at the top of the second movable trolley 301, and an output shaft of the second driving.
The utility model discloses the during operation uses the fixed street lamp base 116 of treating processing of fixing device 1, sets up at the longmen welding set 2 and the welding dolly 3 of fixing device 1 both sides and realizes the welding to street lamp base 116 from different angles, direction respectively.
The present invention is not limited to the above embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and transformations for some technical features without creative labor according to the disclosed technical contents, and these replacements and transformations are all within the protection scope of the present invention.
Claims (6)
1. A full-automatic welding set for producing a street lamp base is characterized by comprising a gantry welding device and a welding trolley, wherein the gantry welding device and the welding trolley are arranged on two sides of a fixing device;
the fixing device comprises a rack fixed on a base, a swing platform is mounted on the rack through a rotating shaft, a main sliding seat is fixedly mounted on the swing platform, a pair of supporting seats are arranged on the main sliding seat in a sliding mode, supporting wheels are mounted on the supporting seats, a support is fixed to the end portion of the main sliding seat, a lifting frame capable of moving up and down is mounted on the support, a pressing seat is mounted at the bottom of the lifting frame, a pressing wheel is mounted on the pressing seat, a swing motor is fixed on the rack, and an output shaft of the swing motor is in transmission connection with the rotating shaft through a speed reducer;
the gantry welding device comprises a guide rail and a gantry frame which are laid on the ground, wherein a first moving trolley is arranged on the guide rail, a guide wheel is arranged at the bottom of the first moving trolley, one end of the gantry frame is fixed on the first moving trolley, the bottom of the other end of the gantry frame is arranged on the guide rail in a sliding mode through the guide wheel, a first slide rail is arranged at the top of the gantry frame, a first slide seat is arranged on the first slide rail in a sliding mode, a lifting seat capable of being lifted is arranged on the first slide seat, the bottom of the lifting seat is connected with a rotatable rocker arm, and a first welding head is arranged at the end part;
the welding trolley comprises a second moving trolley arranged on the guide rail in a moving mode, a supporting rod is fixed on the second moving trolley, a supporting platform is fixed on the supporting rod, a second slide rail is arranged on the supporting platform, a second slide seat is arranged on the second slide rail, a rotatable rotating seat is installed on the second slide seat, a support is fixed on the rotating seat, a telescopic seat is hinged to the support, a connecting rod is fixed at the front end of the telescopic seat, and a second welding head is installed at the end portion of the connecting rod.
2. The full-automatic welding set for producing the street lamp base as claimed in claim 1, wherein the lifting frame is mounted on a support through a lead screw rod assembly, a third guide rail is mounted inside the support, a third sliding seat is slidably arranged on the third guide rail, a lead screw nut is fixed on the third sliding seat, the lifting frame is fixed on the lead screw nut, a lifting motor is fixed on the top of the support, and the lifting motor is in transmission connection with the lead screw.
3. The full-automatic welding unit is used in production of street lamp bases according to claim 1 or 2, and is characterized in that a fourth guide rail is arranged in the lifting frame, a fourth sliding seat is arranged on the fourth guide rail in a sliding mode, a second screw rod is connected to one side of the fourth sliding seat in the horizontal direction of the fourth sliding seat, the second screw rod penetrates through the end portion of the lifting frame and is connected to the end portion of the lifting frame in a threaded mode, a second hand wheel is fixed to the end portion of the second screw rod, a first screw rod penetrates through the fourth sliding seat in the vertical direction of the fourth sliding seat, the first screw rod is connected to the second sliding seat in a threaded mode, the bottom of the first screw rod is connected to the crimping seat, a first hand wheel is installed at the top of the first screw rod, and.
4. The full-automatic welding set for the production of the street lamp base according to claim 1 or 2, wherein a fifth slide rail is fixed on a side portion of the lifting seat, a fifth slide seat is slidably arranged on the fifth slide rail, the fifth slide seat is fixedly connected with the first slide seat, a lead screw assembly is connected to the first slide seat, a lead screw nut is fixedly connected to the first slide seat, a lead screw penetrates through the first slide seat, two ends of the lead screw are mounted on the lifting seat, a lifting motor is fixed on the top of the lifting seat, an output shaft of the lifting motor is in transmission connection with the lead screw, an end portion of the rocker arm is connected with a cylinder, and a piston rod of the cylinder is connected with the first welding head.
5. The full-automatic welding set for the production of the street lamp base according to claim 1 or 2, wherein a sixth sliding rail is fixed to the bottom of the telescopic seat, a sixth sliding seat is slidably arranged on the sixth sliding rail, the sixth sliding seat is hinged to the bracket, a screw rod assembly is connected to the sixth sliding seat, a screw rod nut is fixedly connected to the sixth sliding seat, the screw rod penetrates through the sixth sliding seat, two ends of the screw rod are connected to the telescopic seat, and one end of the screw rod penetrates through the telescopic seat and is connected to the hand wheel.
6. The full-automatic welding set for producing the street lamp base as claimed in claim 5, wherein the sixth sliding seat is hinged to a rotating shaft, a driven gear is fixed to an end of the rotating shaft, a rotating motor is fixed to a side portion of the bracket, a driving gear is fixed to an output shaft of the rotating motor and meshed with the driven gear, an air cylinder is connected to an end of the connecting rod, and a second welding head is connected to a piston rod of the air cylinder.
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CN201921603623.2U CN210703275U (en) | 2019-09-25 | 2019-09-25 | Full-automatic welding set for production of street lamp base |
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CN201921603623.2U CN210703275U (en) | 2019-09-25 | 2019-09-25 | Full-automatic welding set for production of street lamp base |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110587192A (en) * | 2019-09-25 | 2019-12-20 | 江苏品汇照明工程有限公司 | Full-automatic welding set for production of street lamp base |
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2019
- 2019-09-25 CN CN201921603623.2U patent/CN210703275U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110587192A (en) * | 2019-09-25 | 2019-12-20 | 江苏品汇照明工程有限公司 | Full-automatic welding set for production of street lamp base |
CN110587192B (en) * | 2019-09-25 | 2024-02-27 | 江苏品汇照明工程有限公司 | Full-automatic welding unit for street lamp base production |
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