Summary of the invention
Task of the present utility model provides a kind of improved differential grab bucket ship unloader four holder rope dollies, and it has solved problems such as excessive sag, spring that the steel rope of prior art produces at work are serious, some position grab bucket can not normally open and close.
The technical solution of the utility model is as follows:
A kind of differential grab bucket ship unloader four holder rope dollies, it mainly is made up of four holder rope dollies, assembly pulley, steel rope winding tightening device and steel ropes, they are separately positioned on before and after the main carriage of ship unloaders, and steel rope wiring station makes four holder rope dollies be assigned as trisection respectively before and after main carriage by the five equilibrium mode; Each holder rope dolly comprises trolley frame, wheel, Steel cable pulley group, anti-roller set and lubricating pipe, wheel is installed on the vehicle frame bottom, wheel rail and main carriage are also used same rail, the carrying roller group of rest traction holder rope car rope is settled in the vehicle frame lower end, the rest Steel cable pulley group that hoists/open and close is settled in vehicle frame top, Steel cable pulley has been assembled with the snub pulley of rest effect and has suppressed the upper supporting roller that steel rope ejects, and pulley is installed on trolley frame and the corresponding front and back end carriage; Described steel rope twines tightening device and comprises steel rope tensioning hydro-cylinder and tension pulley block, and the steel rope tensioning hydro-cylinder is fixed on the crossbeam of back, tensioning hydro-cylinder extension and contraction control tension pulley block.
Sub-supports such as front and back of the present utility model two groups of holder ropes dolly, the sagging fulcrum maximum outreach of the steel rope that hoists/open and close narrows down to original 1/3, the steel rope sag of chain significantly reduces, and assurance equipment under any circumstance situations such as excessively spring and grab bucket can not normally open and close can not take place.The utility model is simple in structure, and the canoe novelty is used reliably, and cost is low, very is adapted at using on the abominable large-scale bulk goods equipment of environment.
The specific embodiment
Referring to Fig. 1 to Fig. 5, a kind of differential grab bucket ship unloader four holder rope dollies of the present utility model mainly are made up of four holder rope dollies 2, assembly pulley 3, steel rope winding tightening device and steel ropes 4, and they are separately positioned on main carriage 1 front and back of ship unloaders.
As shown in Figures 2 and 3, every holder rope dolly 2 comprises trolley frame 201, wheel 202, Steel cable pulley group 203, energy disperser, anti-roller set 204 and lubricating pipe 205.Wheel 202 is installed on vehicle frame 201 bottoms, and wheel is installed in orbit, share one group of track with the main carriage track.The carrying roller group 203 ' of rest traction holder rope car rope 4 is settled in vehicle frame 201 lower ends, and the rest Steel cable pulley group 203 that hoists/open and close is settled in vehicle frame 201 tops ".Steel cable pulley group 203 has been equipped with the snub pulley of rest effect and has suppressed the upper supporting roller that steel rope ejects in the course of the work.For reducing the mutual impact force of holder rope dolly 2, energy disperser 206 is set in dolly one side or two sides.Pulley 3 is installed on trolley frame 201 and the corresponding front and back end carriage.Anti-roller set 204 acts on the crossbeam inboard wing listrium, disorbit when preventing 2 motions of holder rope dolly and during the jib pitching.
Steel rope twines tightening device and comprises steel rope tensioning hydro-cylinder 5 and tension pulley block 6, and steel rope tensioning hydro-cylinder 5 is fixed on the crossbeam 7 of back, tensioning hydro-cylinder 5 extension and contraction control tension pulley blocks 6.The tensile force of tensioning hydro-cylinder 5 control steel ropes 4, holder rope dolly 2 is connected with main carriage 1 by steel rope 4.Number in the figure 10 connects grab bucket.
As Fig. 1, Fig. 4 and shown in Figure 5, steel rope wiring station makes four holder rope dollies 2 be assigned as trisection respectively in main carriage 1 front and back by the five equilibrium mode.The winding of holder rope car rope 4 is by main carriage 1 and pulley, the first forestock rope dolly 21 and pulley, the second forestock rope dolly 22 and pulley, the first butt rope dolly 23 and pulley, second butt rope dolly 24 and the pulley.Steel rope 4 each section A, B, C, D, E constitute by winding shown in Figure 4.
Steel rope C section one end is fixed on A point on the first forestock rope dolly 21, from the A point after the pulley A1 on the second forestock rope dolly 22 changed course, through the first forestock rope dolly 21, main carriage 1, the first butt rope dolly 23, the second butt rope dolly 24, arrive back crossbeam 7 pulley A2, A2 ', again through the second butt rope dolly 24, the first butt rope dolly 23, main carriage 1, the first forestock rope dolly 21, after arriving the pulley A1 ' of the second forestock rope dolly 22, get back to main carriage 1, and fixing A point.The kinematic velocity ratio of the second forestock rope dolly 22 and the first forestock rope dolly 21 is 1: 2.
Steel rope B section one end is fixed in B point on the first forestock rope dolly 21, from the B point through main carriage pulley B1, get back on the pulley B2 of the first forestock rope dolly 21, changed course is after main carriage 1, the first butt rope dolly 23, the second butt rope dolly 24, after arriving back crossbeam 7 pulley B3, B3 ', through the second butt rope dolly 24, the first butt rope dolly 23, main carriage 1, arrive the pulley B2 ' of the first forestock rope dolly 21, the changed course back arrives the pulley B1 ' of main carriage 1, arrive the first forestock rope dolly 21 at last, and be fixed in B ' point.The second forestock rope dolly 21 is 2: 3 with the kinematic velocity ratio of main carriage 1.Therefore the kinematic velocity ratio of main carriage 1, the first forestock rope dolly 21, the second forestock rope dolly 22 is 1: 2/3: 1/3, as shown in Figure 5, this kinematic velocity ratio will be divided into trisection at the preceding crossbeam pulley 31 of extra large side and the steel rope 41 that hoists/open and close between the main carriage pulley 11, and steel rope fulcrum span becomes original 1/3.
This shows, four on steel rope 4 mats holder rope dolly 21,22,23,24 in main carriage 1 front and back respectively rest be trisection.Holder rope dolly is moved with main carriage regularly by rope traction, need not special driving equipment, also need not power and electrical control.
As shown in Figure 4, steel wire rope stretching device is fixed on E point on the second forestock rope dolly 22 with an end of steel rope 4, from the E point through being fixed on the pulley E1 on the preceding crossbeam 8 that is positioned at extra large side, again through the second forestock rope dolly 22, the first forestock rope dolly 21, main carriage 1, the first butt rope dolly 23, the second butt rope dolly 24, arrive tension pulley block E2, the changed course back arrives the pulley E3 on the second butt rope dolly 24, E3 ', arrive tension pulley block E2 ' again, changed course is after the second butt rope dolly 24, the first butt rope dolly 23, main carriage 1, the first forestock rope dolly 21, the second forestock rope dolly 22, crossbeam pulley E1 ' before arriving, the changed course back arrives the second forestock rope dolly 22, is fixed in tension pulley block E ' point at last.
Working process of the present invention is as follows:
When the work beginning, the overhanging end position of crossbeam 8 before the first forestock rope dolly 21, the second forestock rope dolly 22, main carriage 1 are in, these three devices are close together, and 24 in the first butt rope dolly 23, the second butt rope dolly become trisection with the crossbeam pulley with steel rope 41 rests that hoist/open and close of main carriage 1 pulley room.The maximum rest span of steel rope this moment is L/3.Main carriage 1 moves to land side 9 with speed V, driving the first forestock rope dolly 21 by steel rope b moves to land side 9, moving velocity is 2V/3, simultaneously steel rope c drives the second forestock rope dolly 22 again and moves with half speed of the first forestock rope dolly 21, the moving velocity of the second forestock rope dolly 22 is 2V/6, main carriage 1 in time t thus, the first forestock rope dolly 21, the second forestock rope dolly, 22 miles of relative movement are respectively S1=Vt, S2=2Vt/3, S3=Vt/3, main carriage is S1-S2=Vt/3 with the distance of holder rope dolly, S2-S3=Vt/3, like this, preceding crossbeam pulley 31 is ask rope dolly rest to become trisection to the span of 11 on main carriage pulley.In like manner, the first butt rope dolly 23, the second butt rope dolly 24 are also with the span trisection of 32 on main carriage 1 and back crossbeam pulley.The tensioning of holder rope dolly wiring then keeps certain force of strain by flexible the making between each dolly of tensioning hydro-cylinder 5, makes main cable finish sag-resistant, the anti-excessively operation of spring in whole process by holder rope dolly.