CN2637504Y - Copper anode plate shaping machine - Google Patents

Abstract

A copper anode plate shaping machine is provided, which is a mechanical equipment applying for smelting non-ferrous. The equipment is composed of a base, a lower beam, a working platform, a pressure plate, an anvil block, an active beam, a promotion oil tank, an upper beam, a plunger oil tank, a pillar, a bearing base, an ear reclamation device, a copper-based ball bearing with big sphere and so on. The utility model do big area overall shaping and ear reclamation for the copper anode plate; the overall pressure block adopts the copper-based ball bearing of the spherical surface, thus settling the problems of the automatically equilibrium finding and thrust balance of the pressure; the movement of the shaping machine is controlled by adopting the electro-hydraulic rate technology; the stability and the overall thrust condition is well as the pillar structure with three beams and four pillars are adopted; the ear reclamation device drives and fixes the connecting rod force application device on the active beam by using a hydraulic pressure tank and leads the connecting rod force application device to shift with the beam, so the obstruction is avoided. Therefore the designation has the advantages that: the operation is stable and smooth; the equilibrium finding and the ear reclamation has high precision.

Description

The copper anode plate trimmer

One, technical field: non-ferrous metal metallurgy apparatus field.

Two, background technology: in electrolytic refining course of copper, yin, yang pole plate paralleling and interleaving is arranged and is required the equidistant electrolyzer that places, the two-plate surface distance only has 20～25mm, accomplish that its difficulty is very big a very rare cathode and anode short circuit in the narrow slot.Therefore both at home and abroad cupric electrolysis producer all to require positive plate to reach the plate face straight, no bubbling with go into groove after should be vertical.This is to produce the requisite essential condition of Cu-CATH-1.Copper anode plate is bright mould casting both at home and abroad.In the ordinary course of things, without mechanical treatment, be difficult to reach electrolytic production requirement, ubiquitous problem is the bending of plate face, ear's distortion, a large amount of bubblings are arranged, swings limit and inevitable pattern draft, short circuit increases in the electrolysis production thereby cause easily, current efficiency descends, energy consumption is increased, pattern draft causes that bad the grade with distance between plates of point of contact conduction makes the electric current maldistribution, quality product descends, production cost increases, so the shaping of copper anode plate, rectifys ear and is guaranteeing that electrolysis production reaches optimised process state tool and has very important significance.

For improving the surface appearance of copper anode plate, traditional method is to adopt manually to use the sledgehammer leveling, and big face hangers deformation process also adopts manually beats rectification.

The shaping and the strong ear processing equipment of present copper electrolysis anode plate, only there are Japan and Finland to study this journey equipment abroad, smeltery, Guixi, China Jiangxi and the little Tongling of peace Jin Long company are the eighties and the nineties, respectively from companies such as SUMITOMO CHEMICAL Jin Shu BCR mountain Co., Ltd., introduced two cover positive plate shapings, milled unfamiliar to the ear Congress of Industrial Organizations moving-wire, two production lines of various years almost do not have any variation on principle and structure.Its operational path is: adopt horizontal trimmer, the multiple spot shaping is rectified earphone and is separated with trimmer, respectively is two units, and multiple spot is smooth to be that to press the multiple spot layout with several hydro-cylinders smooth, the flexural deformation that mainly solves plate.But because discontinuity, shaping quality is relatively poor, and electricity, the hydraulic control system technology that this unit adopts is traditional switch (break-make) valve and travel switch control, therefore, exist control complicated, control accuracy is low, and unit platform number is many, the failure rate height, shortcoming such as productivity is low, and product percent of pass is low.Domestic other smelteries, the shaping of antianode plate (the smooth and hangers rectification of plate face) method generally still adopts artificial sledgehammer shaping, does not mill ear, or manually with the method for sharpening machine finishing polishing, has dropped into great amount of manpower, has increased production cost.And the quality of shaping and strong ear does not satisfy the requirement of electrolysis production far away.

(3) summary of the invention

1, the purpose of this utility model is, provides a kind of copper anode plate vertical trimmer, simultaneously shaping and strong ear organically is combined on the trimmer, improves the quality that ear is rectified in shaping.Its further purpose is:

(1) copper anode plate is realized vertical big whole shaping and strong ear;

(2) the shaping briquetting of trimmer adopts sphere copper base ball bearing, has solved the Automatic Levelling and the stress balance problem of briquetting;

(3) action realizes control to trimmer to adopt electrohydraulic proportion technology.

2, technical scheme: Fig. 1, the 2nd, the front view of trimmer and side-view, it is made up of pedestal 1, bottom end rail 2, worktable 3, pressing plate 4, anvil piece 5, central movable crossbeam 6, lift cylinder 7, top end rail 8, nut 9, plunger cylinder 10, column 11, supporting base 12, strong ear device 13, big sphere copper base ball bearing 14; Fig. 3 is an enlarged view of rectifying ear device 13, it comprises pressure head 13-1, pendulum pavilion 13-2, bearing 13-3, bearing pin 13-4, guide plate 13-5, articulated joint 13-6, oil cylinder 13-7.

Pedestal 1 is that basic part is installed, be connected with bottom end rail by screw on the one hand, be connected with mounting foundation by ground screw on the other hand, bottom end rail 2 is fixed cross beams, it is installed in column bottom, not only support the weight of positive plate during work, on-load pressure when also bearing shaping, worktable 3 usefulness screws are connected on the bottom end rail, pressing plate 5 a large curved surface copper base ball bearing and screw rod all is connected with moved cross beam 6, it directly contacts with the positive plate face during shaping, the cylinder body of lift cylinder 7 is installed on the top end rail, piston rod is connected with the central movable crossbeam, for steady lifting activity cross rail, 2 lift cylinders are set, top end rail 8 maintains static, and it is installed in the top of column 11, plunger cylinder and lift cylinder are installed in above it; Four root posts 11 play a part mainly to support and are connected each member, and the guide when moving as moved cross beam, by it upper and lower crossbeam and moved cross beam are connected into skeleton construction; Rectify the side that ear device 13 is installed in the central movable crossbeam, follow the upper and lower together motion of moved cross beam, pressure head 13-1 is connected with fork 13-2 with bearing pin, fork is connected with support 13-3 with bearing pin, guide plate and bearing 13-3 flexibly connect, oil cylinder 13-7 is fixed on the bearing 13-3, uses screw thread and articulated joint edge joint simultaneously, and articulated joint is connected on the fork.

When anode is reported and submitted to worktable, carrying oil prospecting cylinder band props up moved cross beam, pressing plate, rectifys the decline of ear device, treat to descend when pressing plate contacts positive plate soon and stop, strong ear device is shifted the positive plate hangers on the anvil piece onto and is rectified ear, strong ear action is finished and is return, moved cross beam, pressing plate continued to descend and carried out the pressing plate shaping and finished by the plunger cylinder pressurization this moment, and lift cylinder is with movable cross rail, pressing plate and rectify the ear device and promote together and return then.

3, compare advantage and the effect that has with known technology

1, adopts the vertical type of three beam four-column type structures, the whole stressing conditions of trimmer and having good stability.The trimmer structure of same category of device is horizontal type, and the pedestal force-bearing situation is abominable, and job stability is relatively poor.

2, for solve rectifying the ear problem, adopt Driven by Hydraulic Cylinder connecting rod force application mechanism, and this strong earphone structure is fixed in movable transverse catches, make it to move with movable cross rail, form the integral body that face is arranged, avoided interference.

3, the pressing plate of this trimmer adopts large curved surface copper base ball bearing to be connected with moved cross beam, and the whole big face of antianode plate carries out integral body and flattens, and shaping effect is good.

4, claim to send the stepping oil cylinder of positive plate to be installed on the bottom end rail, and on bottom end rail, open the twice groove and make guide rail.Allow stepping mechanism drawbar pass through, the positive plate of make shaping, rectifying behind the ear is steadily sent, and will treat that simultaneously another piece positive plate of whole table and strong ear is sent into trimmer.

5, electro-hydraulic proportional control technology control, reliable operation, precision height are adopted in the main action of this trimmer.

Four, description of drawings: Fig. 1, the 2nd, front view and side-view, 1 is pedestal among the figure, the 2nd, bottom end rail, the 3rd, worktable, the 4th, pressing plate, the 5th, anvil piece, the 6th, pedestal crossbeam, the 7th, lift cylinder, the 8th, top end rail, the 9th, nut, the 10th, plunger cylinder, the 11st, column, the 12nd, supporting base, the 13rd, rectify the ear device.The 14th, big sphere copper base ball bearing.Fig. 3 is an enlarged view of rectifying the ear device, and 13-1 is that pressure head, 13=2 are forks among the figure, and 13-3 is that bearing, 13-4 are bearing pins, and 13-5 is that guide plate, 13-6 are articulated joints, and 13-7 is an oil cylinder.

Claims (1)

1, a kind of copper anode is pulled trimmer, it is characterized in that: it is by pedestal (1), bottom end rail (2), worktable (3), pressing plate (4), anvil piece (5), central movable crossbeam (6), lift cylinder (7), top end rail (8), nut (9), plunger cylinder (10), column (11), supporting base (12), rectify ear device (13), big sphere copper base ball bearing (14), pressure head (13-1), pendulum pavilion (13-2), bearing (13-3), bearing pin (13-4), guide plate (13-5), articulated joint (13-6), oil cylinder (13-7) is formed, pedestal (1) is that basic part is installed, be connected with bottom end rail by screw on the one hand, be connected with mounting foundation by ground screw on the other hand, bottom end rail (2) is a fixed cross beam, it is installed in column bottom, not only support the weight of positive plate during work, on-load pressure when also bearing shaping, worktable (3) is connected on the bottom end rail with screw, pressing plate (5) is connected with moved cross beam (6) by a large curved surface copper base ball bearing and screw rod, the cylinder body of lift cylinder (7) is installed on the top end rail, piston rod is connected with the central movable crossbeam, top end rail (8) maintains static, it is installed in the top of column (11), plunger cylinder and lift cylinder are installed in above it, four root posts (11) play a part mainly to support and are connected each member, itself and bottom end rail and moved cross beam connect into skeleton construction, rectify the side that ear device (13) is installed in the central movable crossbeam, following moved cross beam goes up together, following motion, pressure head (13-1) is connected with fork (13-2) with bearing pin, fork is connected with support (13-3) with bearing pin, guide plate and bearing (13-3) flexibly connect, oil cylinder (13-7) is fixed on the bearing (13-3), be connected with articulated joint with screw thread simultaneously, articulated joint is connected on the fork.

Images