CN200977589Y - Numerically controlled wire rod and board butt welder - Google Patents
Numerically controlled wire rod and board butt welder Download PDFInfo
- Publication number
- CN200977589Y CN200977589Y CN 200620156482 CN200620156482U CN200977589Y CN 200977589 Y CN200977589 Y CN 200977589Y CN 200620156482 CN200620156482 CN 200620156482 CN 200620156482 U CN200620156482 U CN 200620156482U CN 200977589 Y CN200977589 Y CN 200977589Y
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Abstract
A numerical control line material and plate material contact jointing machine, relating to a welding device. A contact jointing machine using numerical control technology to intellectualize the programming is provided. The utility model comprises a machine base, an upper lower air cylinder and a footstep, a left right servo motor and a bear frame, a left right lead screw, a front back rail track, a front back servo motor, a front back lead screw, a left right rail track, a reciprocation revolving air cylinder, a cushion localization air cylinder, a gear, a rack, a reciprocation revolving work table, a bear frame and an electrically controlled cabinet. One end of the left right lead screw is connected with the left right servo motor; the other end is connected with the upper lower air cylinder footstep, the upper lower air cylinder footstep front end and back end are provided with sliding blocks, and the sliding blocks are arranged on the front back rail track. The left right rail track is arranged on the left and right sides of the machine base, the two-side lower sections of the left right servo motor bear frames are provided with the sliding blocks, and the sliding blocks are connected with the rail track. One end of the front back lead screw is connected with the front back servo motor; and the other end is connected with the bear frame of the left right servo motor. The reciprocation revolving cylinder and the cushion localization air cylinder are arranged on the two sides of the reciprocation revolving table bear frame, the two ends of the rack are connected with the reciprocation revolving cylinder and the gear, and the upper end of the gear shaft is connected with the reciprocation revolving work table.
Description
Technical field
The utility model relates to a kind of welding equipment, especially relates to a kind of equipment that adopts Numeric Control Technology to be used for wire rod and sheet material butt-joint.
Background technology
Welding equipment of a great variety, to the common metal material, especially the welding of materials such as metal wire rod such as stainless steel, copper and sheet material can be adopted pressure butt welding, usually utilize cylinder directly to drive the generation elevating movement, drive soldering tip and weld, because its processing work is directly stressed, so the driving force that cylinder produced has the impulsive force of moment, influence the quality of processing work and the life-span of equipment, also have problems such as pneumatic control system is reasonable inadequately simultaneously.
Shenzhen Jinxiangshun Electromagnetic Co., Ltd. provides a kind of butt-welding machine in the utility model patent of notification number for CN2581109, comprise board, stationary electrode seat, moving electrode seat and drive the reciprocating power set of moving electrode seat; The stationary electrode seat is fixed on the board, is provided with swing arm seat, swing arm and cylinder on the stationary electrode seat, and swing arm and swing arm seat formation are fulcrum, are the leverage of the arm of force with the swing arm with the swing arm seat; One end of swing arm is fixed with top electrode, the other end is connected with the axis of the piston of cylinder; With the corresponding stationary electrode seat in top electrode position on be provided with bottom electrode; Moving electrode seat and board are slidingly connected, and are provided with swing arm seat, swing arm and cylinder on the moving electrode seat, and swing arm and swing arm seat formation are fulcrum, are the leverage of the arm of force with the swing arm with the swing arm seat; One end of swing arm is fixed with top electrode, and the other end is connected with the piston rod of cylinder; With swing arm one end on the corresponding position of top electrode on be provided with a bottom electrode, the moving electrode seat is slidingly connected by horizontal ultra-thin cylinder and board; The two ends of horizontal ultra-thin cylinder are fixed on the board, and the moving electrode seat is fixedly connected on the cylinder body of horizontal ultra-thin cylinder, and ultra-thin cylinder can drive the moving electrode seat and move back and forth.
Li Qiuhua provides a kind of bipolar butt-welding machine of 9V battery that mainly is made of stepless variable-speed motor, cam, connecting rod, soldering tip body, position plate, cooling water tank, copper guide pillar and soldering tip and soldering tip etc. in the utility model patent of notification number for CN2131643, soldering tip is connected with 220V or 380V two poles respectively with soldering tip, the pointed shape of soldering tip and soldering tip is half garden platform shape, unity of possession area just in time equates that with the electrode sections of 9V battery is long-pending soldering tip is than the long 0.3～0.8mm of soldering tip.
Liao provides a kind of butt-welding machine towards pouring and Liao Chaoshan in the utility model patent of notification number for CN2325156, appropriate location in the welding arm side is provided with the pivoted hole that can cooperate holder, the two sides of this holder respectively are pivoted with adjusts the hole, one dovetail groove is partly arranged in the middle of medial surface simultaneously, be provided with screw hole in the holder end face, and in the built-in bearing of the pivoted hole of welding arm, device has ball in this bearing, and be provided with the ring edge in the centre bore ora terminalis, welding arm is placed in the engaging groove of holder, passes through from the adjustment hole of medial surface dovetail groove with a screw, and be placed through the centre bore of bearing, be projected on the lateral surface of holder simultaneously, lock with nut.
Yang Mincheng and Yang Dongcheng provide a kind of low-voltage capacitance energy storage butt-welding machine in the utility model patent of notification number for CN2614831, comprise major loop, air valve loop, charge circuit and welding control loop, major loop comprises transformer step-down rectifying circuit, pressure regulation filter circuit, dc switch circuit, energy storage discharge loop; The air valve loop comprises step-down rectifying circuit, dc switch circuit, a relay J 1; The charging control loop comprises regulating circuit, sample circuit, charging interval circuit, stops filling time circuit; Welding circuit comprises floor push, sample circuit, pre-volt circuit, welds and unload volt circuit, reset circuit.Described butt-welding machine adopts big capacity low-voltage capacitor, and new technologies such as charging current limiter resistance make complete machine structure tightr, welding efficiency is higher, and welding quality and welding precision are better, and system is safer, further reduce energy consumption and copper material iron material, cost is significantly reduced.
Biyadi Co Ltd provides a kind of butt-welding machine in the utility model patent of notification number for CN2813181, comprise lift cylinder, seat board, base plate, first, first conducting block that is used for linking to each other with positive source, second with second conducting block that is used for linking to each other with power cathode, lift cylinder is installed on the base plate, lift cylinder drives seat board and moves up and down, described first bottom connects first conducting block, described second bottom connects second conducting block, also comprise buffer unit, described buffer unit is installed between lift cylinder and first and second.
Summary of the invention
The purpose of this utility model is that the butt-joint head that exists at existing butt-welding machine produces problems such as impulsive force and pneumatic control system be reasonable inadequately, provides a kind of wire rod, sheet material butt-welding machine of using the intelligent programming of Numeric Control Technology.
The utility model be provided with support, butt-joint upper cylinder, butt-joint lower cylinder, side-to-side movement servomotor, side-to-side movement servomotor support, side-to-side movement ball screw, upper and lower air cylinders bearing, 2 ball slide rails in front and back, the servomotor that seesaws, the ball screw that seesaws, about 2 ball slide rails, back and forth rotary cylinder, buffering positioning cylinder, driven wheel, tooth bar, back and forth rotary table, back and forth rotary table support and electrical control cubicles.
Butt-joint upper cylinder and butt-joint lower cylinder be located at respectively the upper and lower air cylinders bearing on, the bottom, the butt-joint head is installed on the butt-joint upper cylinder, the butt-joint head is installed down on the butt-joint lower cylinder, last butt-joint head is positioned on the same vertical axis with following butt-joint head, the side-to-side movement servomotor is fixedly arranged on the side-to-side movement servomotor support, one end of side-to-side movement ball screw is connected with the side-to-side movement servomotor, the other end of side-to-side movement ball screw is connected with the upper and lower air cylinders bearing, the rear and front end of upper and lower air cylinders bearing is provided with slide block, and slide block is located on 2 ball slide rails in front and back on the side-to-side movement servomotor support.
About 2 ball slide rails be fixedly arranged on the support left and right sides, side-to-side movement servomotor support down either side is provided with left and right sides slide block, left and right sides slide block respectively with about 2 ball slide rails dock, slide block about slide on two skid rails.
The servomotor that seesaws is located at the rear portion of support, and an end of the ball screw that seesaws is connected with the servomotor that seesaws, and the other end of the ball screw that seesaws is connected with side-to-side movement servomotor support.
Back and forth rotary table is located on the reciprocal rotary table support, back and forth the rotary table support is fixed on the support, back and forth rotary cylinder and buffering positioning cylinder are located at the both sides of reciprocal rotary table support respectively, the two ends of tooth bar are connected with driven wheel with reciprocal rotary cylinder respectively, and the upper end of gear shaft is connected with reciprocal rotary table.
Electrical control cubicles is electrically connected respectively with the side-to-side movement servomotor and the servomotor that seesaws, and electrical control cubicles is located on the support.Butt-joint upper cylinder, butt-joint lower cylinder, reciprocal rotary cylinder and buffering positioning cylinder are connected with air pump respectively.
Back and forth rotary table is preferably reciprocal Rotate 180 ° workbench.
Electrical control cubicles is provided with Programmable Logic Controller, servo-driver, remote controller, Switching Power Supply and touch-screen, Programmable Logic Controller is connected with touch-screen with remote controller respectively, each servomotor of output termination of servo-driver, Switching Power Supply is connected with Programmable Logic Controller, remote controller and touch-screen.Programmable Logic Controller is provided with Programmable Logic Controller main frame and Programmable Logic Controller striking machine.The utility model is accurately located each servomotor by the PLC programmable device of intellectuality programming.
Because the utility model has adopted side-to-side movement and the design of seesaw 2 directions and reciprocal Rotate 180 °, utilize the structure of ball screw and corresponding ball slide rail, and each servomotor is accurately located by the PLC programmable device of intellectuality programming, therefore compare with existing general butt-welding machine, has intelligentized function, the location is accurate, and high efficiency reduces the damage to equipment and processing work.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the rearview of Fig. 1.
Fig. 3 is the electrical schematic diagram of the utility model embodiment.
The specific embodiment
Following examples will be further described the utility model in conjunction with the accompanying drawings.
Referring to Fig. 1 and 2, the utility model be provided with support 1, butt-joint upper cylinder 2, butt-joint lower cylinder 3, side-to-side movement servomotor 4, side-to-side movement servomotor support 5, side-to-side movement ball screw 6, upper and lower air cylinders bearing 7,2 ball slide rails 8 in front and back, the servomotor 9 that seesaws, the ball screw 10 that seesaws, about 2 ball slide rails 11, back and forth rotary cylinder 12, buffering positioning cylinder 13, driven wheel 14, tooth bar 15, back and forth rotary table 16, back and forth rotary table support 17 and electrical control cubicles 18.
Butt-joint upper cylinder 2 and butt-joint lower cylinder 3 are located at the upper and lower part of upper and lower air cylinders bearing 7 respectively, and butt-joint 21 is installed on the butt-joint upper cylinder 2, and butt-joint 31 is installed down on the butt-joint lower cylinder 3, and last butt-joint 21 and following butt-joint 31 is positioned on the same vertical axis.Side-to-side movement servomotor 4 is fixedly arranged on the side-to-side movement servomotor support 5, one end of side-to-side movement ball screw 6 is connected with side-to-side movement servomotor 4, the other end of side-to-side movement ball screw 6 is connected with upper and lower air cylinders bearing 7, the rear and front end of upper and lower air cylinders bearing 7 is provided with slide block, and slide block is located on 2 ball slide rails 8 in front and back on the side-to-side movement servomotor support 5.
About 2 ball slide rails 11 be fixedly arranged on support 1 left and right sides, side-to-side movement servomotor support 5 down either side are provided with left and right sides slide block, left and right sides slide block respectively with about 2 ball slide rails 11 dock, slide block about slide on two skid rails 11.
The servomotor 9 that seesaws is located at the rear portion of support 1, and an end of the ball screw 10 that seesaws is connected with the servomotor 9 that seesaws, and the other end of the ball screw 10 that seesaws is connected with side-to-side movement servomotor support 5.
Back and forth rotary table 16 is located on the reciprocal rotary table support 17, and back and forth rotary table support 17 is fixed on the support 1.Back and forth rotary cylinder 12 and buffering positioning cylinder 13 are located at the both sides of reciprocal rotary table support 17 respectively, and the two ends of tooth bar 15 are connected with driven wheel 14 with reciprocal rotary cylinder 12 respectively, and the upper end of gear shaft is connected with reciprocal rotary table 16.
Back and forth rotary table 16 is a reciprocal Rotate 180 ° workbench.
Referring to Fig. 3, electrical control cubicles is provided with programmable device (DVP-32EH00T2 type Programmable Logic Controller) PLC, servo-driver D1 and D2, touch-screen (DOP-A57GSTD type) P, striking machine (DVP16HP11R type) J and remote controller Y, programmable device PLC is connected with touch-screen P, striking machine J respectively, striking machine J is connected with remote controller Y, and the output of servo-driver D1 and D2 is connected with the servomotor 9 that seesaws with side-to-side movement servomotor 4 respectively.The utility model is accurately located each servomotor by the programmable device PLC of intellectuality programming.
Each element code name, title, model and function among Fig. 3 are referring to table 1.
Circuit breaker Q F1 two ends meet three-phase 380V power switch and three-phase transformer TC respectively.Connect the external signal input of Programmable Logic Controller main frame PLC-1 respectively near K switch S1～KS12, near the respectively corresponding X-axis of K switch S1～KS12 left side limit, the right limit of X-axis, X-axis slow down, the X-axis initial point, Y-axis left side limit, the right limit of Y-axis, Y-axis decelerations, Y-axis initial point, butt-joint lower cylinder initial point, work rotate command, working is rotated in place, butt-joint upper cylinder initial point, opens/stop and suddenly stop.Auxiliary reclay KA1～KA6 connects the signal output of Programmable Logic Controller main frame PLC-1 respectively, auxiliary reclay KA1～KA6 respectively corresponding butt-joint upper cylinder, butt-joint lower cylinder, work gas enclosure cylinder 1, work gas enclosure cylinder 2, go up the top cylinder and the source of welding current.The output of Programmable Logic Controller PLC-1 also connects servo alarm lamp AL and A.C. contactor KM2.Remote controller YK is connected with Programmable Logic Controller striking machine PLC-2, and wherein contact X+, X-, Y+, Y-, XY1, XY2 and the XY3 of remote controller YK correspond respectively to that the X-axis forward moves, X-axis oppositely moves, the Y-axis forward moves, Y-axis oppositely moves, the XY shaft position is determined, XY returns former dot command and the XY axle promptly stops.
In Fig. 3, Programmable Logic Controller PLC-1 also exports X-axis pulse and Y-axis pulse respectively, in addition on A.C. contactor KM1 and meet power supply indicator HL.
Table 1
| Element | Title | Model | Function |
| QF1 | Breaker | DZ47-3P-40A/380V | Total power switch |
| QF2 | Breaker | DZ47-3P-60A/220V | The control cabinet master switch |
| QF3 | Breaker | DZ47-2P-10A/220V | The control circuit switch |
| TC | Three-phase transformer | TC-7.5KVA/380V | Three-phase |
| KM1 | A.C. contactor | CLX2-1210/220V | The control circuit power supply |
| KM2 | A.C. contactor | CLX2-4010/220V | Servo power supply |
| KS1～KS12 | Near switch | PS-05N | The input of PLC external signal |
| KA1～KA6 | Auxiliary reclay | MY-2-24VDC | The output of PLC signal |
| K1 | Press button | LA37 | Start/stop |
| K2 | Selector switch | LAY37 | Open the control power supply |
| JT | Emergency stop switch | LBY37 | Suddenly stop |
| RS485 | Order wire | RS485 | Man-machine and plc data transmits |
| ASD-1 | Servo-driver | ASD-A30221LA | The X-axis motor servo driver |
| ASD-2 | Servo-driver | ASD-A30221LA | The Y-axis motor servo driver |
| D1 | Servomotor | ASMT30L250AK | The X-direction operation |
| D2 | Servomotor | ASMT30L250AK | The Y direction operation |
| PLC-1 | The Programmable Logic Controller main frame | DVP-32EH00T2 | XY axle operation control |
| PLC-2 | The Programmable Logic Controller expansion | DVP-32EH00T2 | XY axle operation control |
| CCT | Switching Power Supply | S-25-24V | DC24V voltage is supplied with |
| D□P | Touch-screen | D□P-A57GSTD | The control of XY axle action command |
| YK | Remote controller | E211S | The remote control of XY axle action command |
Claims (4)
1. numerical control wire rod sheet material butt-welding machine, it is characterized in that being provided with support, butt-joint upper cylinder, butt-joint lower cylinder, side-to-side movement servomotor, side-to-side movement servomotor support, side-to-side movement ball screw, upper and lower air cylinders bearing, 2 ball slide rails in front and back, the servomotor that seesaws, the ball screw that seesaws, about 2 ball slide rails, back and forth rotary cylinder, buffering positioning cylinder, driven wheel, tooth bar, back and forth rotary table, back and forth rotary table support and electrical control cubicles;
Butt-joint upper cylinder and butt-joint lower cylinder be located at respectively the upper and lower air cylinders bearing on, the bottom, the butt-joint head is installed on the butt-joint upper cylinder, the butt-joint head is installed down on the butt-joint lower cylinder, last butt-joint head is positioned on the same vertical axis with following butt-joint head, the side-to-side movement servomotor is fixedly arranged on the side-to-side movement servomotor support, one end of side-to-side movement ball screw is connected with the side-to-side movement servomotor, the other end of side-to-side movement ball screw is connected with the upper and lower air cylinders bearing, the rear and front end of upper and lower air cylinders bearing is provided with slide block, and slide block is located on 2 ball slide rails in front and back on the side-to-side movement servomotor support;
About 2 ball slide rails be fixedly arranged on the support left and right sides, side-to-side movement servomotor support down either side is provided with left and right sides slide block, left and right sides slide block respectively with about 2 ball slide rails dock, slide block about slide on two skid rails;
The servomotor that seesaws is located at the rear portion of support, and an end of the ball screw that seesaws is connected with the servomotor that seesaws, and the other end of the ball screw that seesaws is connected with side-to-side movement servomotor support;
Back and forth rotary table is located on the reciprocal rotary table support, back and forth the rotary table support is fixed on the support, back and forth rotary cylinder and buffering positioning cylinder are located at the both sides of reciprocal rotary table support respectively, the two ends of tooth bar are connected with driven wheel with reciprocal rotary cylinder respectively, and the upper end of gear shaft is connected with reciprocal rotary table;
Electrical control cubicles is electrically connected respectively with the side-to-side movement servomotor and the servomotor that seesaws, and electrical control cubicles is located on the support, and butt-joint upper cylinder, butt-joint lower cylinder, reciprocal rotary cylinder and buffering positioning cylinder are connected with air pump respectively.
2. numerical control wire rod sheet material butt-welding machine as claimed in claim 1 is characterized in that reciprocal rotary table is a reciprocal Rotate 180 ° workbench.
3. numerical control wire rod sheet material butt-welding machine as claimed in claim 1, it is characterized in that electrical control cubicles is provided with Programmable Logic Controller, servo-driver, remote controller, Switching Power Supply and touch-screen, Programmable Logic Controller is connected with touch-screen with remote controller respectively, each servomotor of output termination of servo-driver, Switching Power Supply is connected with Programmable Logic Controller, remote controller and touch-screen.
4. numerical control wire rod sheet material butt-welding machine as claimed in claim 3 is characterized in that Programmable Logic Controller is provided with Programmable Logic Controller main frame and Programmable Logic Controller striking machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620156482 CN200977589Y (en) | 2006-12-11 | 2006-12-11 | Numerically controlled wire rod and board butt welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620156482 CN200977589Y (en) | 2006-12-11 | 2006-12-11 | Numerically controlled wire rod and board butt welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200977589Y true CN200977589Y (en) | 2007-11-21 |
Family
ID=38977972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620156482 Expired - Fee Related CN200977589Y (en) | 2006-12-11 | 2006-12-11 | Numerically controlled wire rod and board butt welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200977589Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672336A (en) * | 2011-11-01 | 2012-09-19 | 东莞市全众节能科技有限公司 | Metal welding workbench |
| CN103156280A (en) * | 2011-12-16 | 2013-06-19 | 刘志宾 | Structure and method for welding electronic cigarette circuit |
| CN103386542A (en) * | 2013-07-05 | 2013-11-13 | 深圳先进技术研究院 | Automatic welding device |
| CN104002033A (en) * | 2014-05-27 | 2014-08-27 | 深圳市川菱科技有限公司 | Automatic contact welding machine |
| CN104014919A (en) * | 2014-05-23 | 2014-09-03 | 威泰能源(苏州)有限公司 | Automatic welding operation system for electric resistance welding |
| CN104634625A (en) * | 2013-11-14 | 2015-05-20 | 珠海格力电器股份有限公司 | Experimental device |
| CN108326486A (en) * | 2018-05-02 | 2018-07-27 | 漳州金翔舜智能机电设备有限公司 | A kind of intelligence XY axis tracks convey welding system automatically |
| CN109317795A (en) * | 2018-10-15 | 2019-02-12 | 广东申菱环境系统股份有限公司 | A kind of coiled pipe heat exchanger fin butt-welding machine |
| CN110271035A (en) * | 2018-08-30 | 2019-09-24 | 南京禹智智能科技有限公司 | A kind of industrial robot repair and maintenance device |
-
2006
- 2006-12-11 CN CN 200620156482 patent/CN200977589Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672336A (en) * | 2011-11-01 | 2012-09-19 | 东莞市全众节能科技有限公司 | Metal welding workbench |
| CN103156280A (en) * | 2011-12-16 | 2013-06-19 | 刘志宾 | Structure and method for welding electronic cigarette circuit |
| CN103386542A (en) * | 2013-07-05 | 2013-11-13 | 深圳先进技术研究院 | Automatic welding device |
| CN104634625A (en) * | 2013-11-14 | 2015-05-20 | 珠海格力电器股份有限公司 | Experimental device |
| CN104014919A (en) * | 2014-05-23 | 2014-09-03 | 威泰能源(苏州)有限公司 | Automatic welding operation system for electric resistance welding |
| CN104002033A (en) * | 2014-05-27 | 2014-08-27 | 深圳市川菱科技有限公司 | Automatic contact welding machine |
| CN108326486A (en) * | 2018-05-02 | 2018-07-27 | 漳州金翔舜智能机电设备有限公司 | A kind of intelligence XY axis tracks convey welding system automatically |
| CN110271035A (en) * | 2018-08-30 | 2019-09-24 | 南京禹智智能科技有限公司 | A kind of industrial robot repair and maintenance device |
| CN110271035B (en) * | 2018-08-30 | 2020-07-03 | 南京禹智智能科技有限公司 | Industrial robot overhauls and maintains device |
| CN109317795A (en) * | 2018-10-15 | 2019-02-12 | 广东申菱环境系统股份有限公司 | A kind of coiled pipe heat exchanger fin butt-welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071121 Termination date: 20100111 |