CN2602906Y - In site data collecting monitoring system for vulcanizer - Google Patents
In site data collecting monitoring system for vulcanizer Download PDFInfo
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- CN2602906Y CN2602906Y CN 03215741 CN03215741U CN2602906Y CN 2602906 Y CN2602906 Y CN 2602906Y CN 03215741 CN03215741 CN 03215741 CN 03215741 U CN03215741 U CN 03215741U CN 2602906 Y CN2602906 Y CN 2602906Y
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Abstract
The utility model discloses a vulcanizing machine spot data acquisition monitor system comprising a vulcanizing machine and a PLC control device, pertaining to a heating vulcanizing device of a rubber sealing element. The utility model is characterized in that a heating splint of he vulcanizing machine is provided with a temperature detecting unit and a position detecting device, the temperature detecting unit is connected with an I/O terminal of the PLC control device through a temperature transducer and an analog digital conversion unit, the I/O terminal of the PLC control device is connected with a position detecting device signal, a vulcanizing machine oil pump control circuit, a button operation device and a mold clamping pressure bound detecting device and has a data communication with a server of an enterprise resource planning system EPR local area network through a communication unit and an epigyny industrial personal computer. The utility model can record all the important statistical data, and can provide the affiliates to statistically analyze the data momentarily, can realize the seamless assembly with the enterprise resource planning system EPR, which increases the information feedback speed, the information utilization rate and the comprehensive administration capability of the enterprise, which can be extensively utilized to the rubber sealing element producing field.
Description
Technical field
The utility model belongs to the forming field of plastic state substance, relates in particular to a kind of baking equipment of rubber seal.
Background technology
Be used to produce various rubber gas at present, the automaton of the vulcanizer of liquid sealing spare lays particular emphasis on the detection and the control of vulcanizer manufacturing parameter more, can only realize that the monomer of on-site producing devices controls function automatically, can't realize the automatic processing and the centralized management of creation data, can not realize the automatic statistics of corresponding data, functions such as report generation, cause the manufacturing parameter of vulcanizer can not enter enterprise management information storehouse platform automatically, influence the authenticity and the uniqueness of data, need special statistician simultaneously, be unfavorable for improving the personnel's utilization rate and the operating efficiency of enterprise.
Summary of the invention
Technical problem to be solved in the utility model provides a kind ofly to be gathered automatically, dynamic monitoring, centralized management, adds up and generate the related data form automatically production process data, can realize the vulcanizer on-site data gathering monitoring system of rubber production management Flexible Control.
The technical solution of the utility model is: a kind of vulcanizer on-site data gathering monitoring system is provided, comprises vulcanizer and PLC control device, it is characterized in that on the upper and lower heating clamping plate of vulcanizer one group of temperature detecting unit being set respectively; Heating clamping plate at vulcanizer are provided with position detecting device; Described temperature detecting unit is connected with the I/O port of PLC control device with the analog/digital conversion unit through temperature transmitter, and the I/O port of PLC control device is connected with position detecting device signal, vulcanizer oil pump control circuit, button operators and clamping pressure bound checkout gear; The PLC control device is connected with touch-screen and is connected with upper industrial computer through communication unit; Upper industrial computer is connected with query statistic and salary management PC, and PC is connected with printer; Between the server of upper industrial computer and enterprise resource planning EPR LAN communication is set and is connected, carry out data information exchange.
Wherein said temperature detecting unit is an occasionally thermal resistance temperature element of thermoelectricity; Described position detecting device is position detecting switch or limit switch.
Its described communication unit comprises communication modular converter and communication module, and the PORT COM of PLC control device is connected with the PORT COM of upper industrial computer with the communication modular converter through communication module; Described analog/digital conversion unit is the A/D modular converter.
Its described upper industrial computer is connected with one or more PLC control device.
Compared with the prior art, the utility model has the advantages that:
1. have good real time performance, fault-tolerance and expandability, to the operating data in the production process gather automatically, dynamic monitoring, centralized management, guarantee the authenticity and the uniqueness of data.
2. curing parameter can be set to the PLC control device automatically by upper industrial computer, has made things convenient for the operation when changing product specification, can effectively adapt to the many characteristics of enterprise product specification, improves the operating efficiency of production process greatly, guarantees product quality.
3. give full play to the PLC control device stability, reliability height and PC big capacity, fast operation and have the advantage of good man computer interface, can write down all important statistics, and can carry out data statistic analysis for the relevant personnel at any time.
4. control system is easy to operate, has alleviated working strength of workers, has improved the equipment operating efficiency.
5. upper industrial computer and enterprise resource planning EPR LAN seamless integrated, can be automatically and the server among the enterprise resource planning EPR carry out data information exchange, make the production related data enter enterprise management information storehouse platform automatically, the related personnel can understand on-the-spot working condition in real time and consult historical data, helps improving feedback information speed, information utilization and the integrated management ability of enterprise.
Description of drawings
Below in conjunction with drawings and Examples the utility model is described further.
Fig. 1 is that system of the present utility model constitutes block diagram;
Fig. 2 is the connection diagram of the utility model embodiment vulcanizer and PLC control device;
Fig. 3 is the automatic production course of action schematic diagram of vulcanizer among the embodiment;
Fig. 4 is a upper industrial computer monitoring software systemic-function block diagram among the utility model embodiment.
The specific embodiment
Among Fig. 1, whole system adopts an industrial control computer as upper industrial computer, this machine upwards is connected and data information exchange with the server of enterprise resource planning ERP (Enterprise Resources Planning), realization is seamless integrated with enterprise resource planning EPR LAN, is connected with a query statistic and salary management PC with several PLC control device below; The PLC control device is connected with touch-screen, and its I/O port is connected with various detecting units on being arranged on vulcanizer; Query statistic and salary management PC are connected with printer.
Wherein, the PLC control device is as direct controller, logical action control, cure time control, production data acquisition, oil pump ruuning situation and the unusual condition (as illegal switching hand/automatic control switch or die sinking in advance etc.) finished vulcanizer are reported to the police, and each associated temperature, time parameter are sent to upper industrial computer; The purpose that touch-screen is set is to be convenient to the scene to check vulcanizer operating condition and the interim curing parameter of manually adjusting.
According to the quantity of vulcanizer and the interface hardware structure and the ability of upper industrial computer, the quantity of PLC control device can be expanded accordingly.
Query statistic and salary management PC are used to finish data query, statistical report form and other calculating, statistical function.
Upper industrial computer is as management and monitoring equipment, finish curing parameter setting, on-site parameters supervision, data storage, user data management, the management and carry out work such as data information exchange of relieving with the server of enterprise resource planning ERP, realize seamless integrated with enterprise resource planning EPR LAN.
Among Fig. 2, on the upper and lower heating clamping plate of vulcanizer, one group of detector unit is set respectively, whether detect the heating-up temperature of heating clamping plate, heating clamping plate or following heating clamping plate are provided with limit switch on vulcanizer, detect by the position of detecting upper and lower mould and took place to open/the mold closing action.
Detector unit is connected with the expansion I/O module of PLC control device with analog-to-digital converting module through temperature transmitter, analog/digital conversion switch, and the I/O port of PLC control device also is connected with signal output part, vulcanizer oil pump control circuit, button operators and the clamping pressure bound checkout gear (electro connecting pressure gauge) of position detecting device (limit switch); The PLC control device is connected with touch-screen and is connected with upper industrial computer with the communication modular converter through communication module.
Above-mentioned input, output signal can be divided into the analog/digital conversion signal and switching value is imported, output signal, the analog/digital conversion signal is a temperature detection signal, the switching value input signal comprises position detecting switch, the button actions switch, clamping pressure bound, Oil pump electrical machinery move/stop signals such as demonstration, and the switching value output signal comprises Oil pump electrical machinery operation/stop control signal.
Wherein upper industrial computer can select for use Taiwan to grind auspicious industrial computer; The PLC control device adopts the FX2N-128MR of MIT or identical, the close product of function with it; The expansion I/O module can adopt the transistor output expansion module of FX2N 16EYT model; Analog-to-digital converting module is FX2N-4AD or identical, the close product of function with it; Communication module and communication modular converter can be selected 485PCIF and 485ADP module for use; All the other equipment or selection of components do not have specific (special) requirements.
Among Fig. 3, under the auto state, the operative employee enters automatic mode after pressing and rising the mould button, and upper and lower template matched moulds is finished venting then automatically, matched moulds again, wait arrive clamping pressure after, keep automatically, arrive setting-up time after, automatic die sinking.
The automatic production action of vulcanizer comprises patrix (manually) → matched moulds (automatically) → venting (automatically) → again matched moulds (automatically) → isothermal vulcanization (automatically) → die sinking (automatically) → delivery course of action such as (manually), enforcement by above-mentioned action and program, finish a rubber gas, the sulfuration of liquid sealing spare, production process, prepared product promptly obtains the seal finished product through links such as quality inspection, classification, packing, warehouse-ins again.
Under the manual state, press the various control buttons on the guidance panel, can be manually to rising mould, exitting to move and carry out manual operation.
Among Fig. 4, upper industrial computer is mounted with the monitoring software of the Delphi software development of adopting Inprise company, this software mainly comprises modules such as system management, parameter setting, other functions, system help and exchanges data, can the control of realization equipment, system management, data storage, data statistics and teledata function of exchange.
Except normal management, monitoring and data memory function, monitoring software has also utilized the remote data base of Delphi software to connect and Data Interchange Technology, before per tour changing shifts, gather next class operational data in the enterprise resource planning ERP data in server storehouse, be automatically assigned to corresponding board and operating personnel according to instruction odd numbers, teams and groups and machine number in the operational data, as the foundation that PLC control device parameter and statistics product sulfuration data are set automatically.After instruction sheet is finished, monitoring software automatically with the instruction sheet performance as per advice odd numbers write back in the enterprise resource planning ERP data in server storehouse, finish the data of this daily production report and import automatically.
Monitoring software can also be long-range visit in the enterprise resource planning ERP data in server storehouse, obtain the product quality check data, kind, quantity and the qualification rate of press vulcanizate form the foundation of accounting operator's wages.
Because the programming of Delphi software and be designed to prior art is so the detailed implementation method of monitoring software is no longer narrated at this.
Setting by above-mentioned hardware device, connect and be loaded in the operation of software in the said equipment, whole vulcanizer on-site data gathering monitoring system has constituted a flexible manufacturing system FMS (Flexible Manufacturing System), since FMS be a kind of by computer installation integrated management and control, have the very automated manufacturing system of high flexibility, so it is suitable for the production of many kinds, small batch product most.The system architecture of native system is simple, economic, practical, has good real time performance, fault-tolerance and expandability, can effectively adapt to the many characteristics of enterprise product specification; Its stability, reliability height, data storage capacity is big, fast operation, has good man computer interface, can write down all important statistics, and can carry out data statistic analysis for the relevant personnel at any time; Both alleviate working strength of workers, improved the operating efficiency of production process greatly, guaranteed product quality again; Easily and other management system or information platform carry out data information exchange, the energy realization is seamless integrated with enterprise resource planning EPR LAN, realization information is integrated integrated with logistics under the support of computer, helps improving feedback information speed, information utilization and the integrated management ability of enterprise.
The utility model can be widely used in the production field of various rubber seals.
Claims (6)
1. a vulcanizer on-site data gathering monitoring system comprises vulcanizer and PLC control device, it is characterized in that:
On the upper and lower heating clamping plate of vulcanizer, one group of temperature detecting unit is set respectively;
Heating clamping plate at vulcanizer are provided with position detecting device;
Described temperature detecting unit is connected with the I/O port of PLC control device with the analog/digital conversion unit through temperature transmitter, and the I/O port of PLC control device is connected with position detecting device signal, vulcanizer oil pump control circuit, button operators and clamping pressure bound checkout gear;
The PLC control device is connected with touch-screen and is connected with upper industrial computer through communication unit;
Upper industrial computer is connected with query statistic and salary management PC, and PC is connected with printer;
Between the server of upper industrial computer and enterprise resource planning EPR LAN communication is set and is connected, carry out data information exchange.
2. according to the described vulcanizer on-site data gathering of claim 1 monitoring system, it is characterized in that described temperature detecting unit is an occasionally thermal resistance temperature element of thermoelectricity.
3. according to the described vulcanizer on-site data gathering of claim 1 monitoring system, it is characterized in that described position detecting device is position detecting switch or limit switch.
4. according to the described vulcanizer on-site data gathering of claim 1 monitoring system, it is characterized in that described communication unit comprises communication modular converter and communication module, the PORT COM of PLC control device is connected with the PORT COM of upper industrial computer with the communication modular converter through communication module.
5. according to the described vulcanizer on-site data gathering of claim 1 monitoring system, it is characterized in that described analog/digital conversion unit is the A/D modular converter.
6. according to the described vulcanizer on-site data gathering of claim 1 monitoring system, it is characterized in that described upper industrial computer is connected with one or more PLC control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03215741 CN2602906Y (en) | 2003-03-12 | 2003-03-12 | In site data collecting monitoring system for vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03215741 CN2602906Y (en) | 2003-03-12 | 2003-03-12 | In site data collecting monitoring system for vulcanizer |
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| Publication Number | Publication Date |
|---|---|
| CN2602906Y true CN2602906Y (en) | 2004-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03215741 Expired - Fee Related CN2602906Y (en) | 2003-03-12 | 2003-03-12 | In site data collecting monitoring system for vulcanizer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102645918A (en) * | 2012-04-01 | 2012-08-22 | 青岛双星橡塑机械有限公司 | Intelligent network control system of vulcanizing machine |
| CN103592905A (en) * | 2013-10-08 | 2014-02-19 | 山东瀚邦胶带有限公司 | Intelligent vulcanization control system of flat vulcanizing machine |
| CN103737771A (en) * | 2013-12-18 | 2014-04-23 | 柳州职业技术学院 | PLC (Programmable Logic Controller) control system of plastic floor vulcanizing machine and control method thereof |
| CN105867331A (en) * | 2016-04-26 | 2016-08-17 | 东莞市上合旺盈印刷有限公司 | Hand-punch data acquiring device |
-
2003
- 2003-03-12 CN CN 03215741 patent/CN2602906Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102645918A (en) * | 2012-04-01 | 2012-08-22 | 青岛双星橡塑机械有限公司 | Intelligent network control system of vulcanizing machine |
| CN103592905A (en) * | 2013-10-08 | 2014-02-19 | 山东瀚邦胶带有限公司 | Intelligent vulcanization control system of flat vulcanizing machine |
| CN103737771A (en) * | 2013-12-18 | 2014-04-23 | 柳州职业技术学院 | PLC (Programmable Logic Controller) control system of plastic floor vulcanizing machine and control method thereof |
| CN103737771B (en) * | 2013-12-18 | 2016-01-20 | 柳州职业技术学院 | For PLC control system and the control method thereof of plastic floor vulcanizer |
| CN105867331A (en) * | 2016-04-26 | 2016-08-17 | 东莞市上合旺盈印刷有限公司 | Hand-punch data acquiring device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20040211 Termination date: 20120312 |