CN1428733A - Information collecting and monitoring system - Google Patents
Information collecting and monitoring system Download PDFInfo
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- CN1428733A CN1428733A CN01130165A CN01130165A CN1428733A CN 1428733 A CN1428733 A CN 1428733A CN 01130165 A CN01130165 A CN 01130165A CN 01130165 A CN01130165 A CN 01130165A CN 1428733 A CN1428733 A CN 1428733A
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Abstract
The information collection and monitoring system for stamping field information management includes at least an information collector, a monitoring computer placed in the exterior of the stamping field and a server data base. Every information collector is directly connected with field machine to obtain real-time field production information related to the machine, the monitoring computer is connected with field information collector by means of communication network, so that said collected field productino information can be stored into the server database. Said server database has all the basic materials necessary for said system and all the field production informations, the user can utilize internal network to connect with said server computer for storing and taking related information to implement real-time production management.
Description
[invention field]
The present invention is about a kind of information acquisition and supervisory system, particularly about a kind of punching press scene that is applicable to, and information acquisition and supervisory system that its real-time production information is gathered and monitored.
[background of invention]
Along with the development that changes unpredictably and globalize of the market demand, requirements such as shorter and shorter dilivery term, different customer demand, high-quality product and low manufacturing cost make modern manufacturing industry be faced with new struggle for existence environment.Production plant area scene is as the element of manufacturing enterprise, and its production information becomes the important evidence of production management.Production information collection the earliest is manually-operated, the ageing and accuracy of resulting like this data deficiencies, and also data is difficult to find the emphasis of problem too in numerous and jumbled and be difficult to finishing analysis.Therefore manufacturing production scene is necessary to set up a cover system and can obtains information apace from the scene and the variation at scene is reacted, to improve the efficient and the accuracy of decision-making.Along with ripe wide application of information technology, collect the method for in-situ data, develop into existing data and collect automatically by operation on traditional oral account, the artificial paper, artificial entry terminal machine, the technology that existing in-situ data commonly used is collected automatically is bar code (Barcode) technology, the characteristics of this technology are all to indicate with bar code for all products of production scene and device, directly use barcode scanner (Barcode Reader) that these bar codes are scanned by operating personnel at the scene, the information that is obtained stores in the supervisory control comuter automatically.Though this technology has solved manually-operated gather material problem, does not reach full automation, also need spend more cost to product and equipment bar code sign.And existing great majority produce lathe and have all attached the signal perceptron, and prior art does not make full use of these perceptual signals and reaches the purpose of gathering information automatically.
[summary of the invention]
Information acquisition of the present invention and supervisory system, its information collecting device can obtain the lathe perceptual signal automatically, and converts it to signal storage that computing machine can discern in database, is convenient to the user and also can controls the produced on-site situation at any time outside the production scene; Also be convenient to all lathe production status that user's monitoring is scattered in different places simultaneously.
Information acquisition of the present invention and supervisory system, comprise that for each information in the production run producing unusual condition all goes on record and be saved in the database, be convenient to the user and utilize the historical record analysis, solve and produce the unusual following production status that prediction comprises die life that reaches at present to adjust present production status.
The invention provides a kind of information acquisition and supervisory system that is applicable to the punching press scene, it includes a plurality of information acquisition devices, be installed on respectively on the lathe of each platform independent of production scene, comprise field data in real time such as lathe situation, mould situation and production information in order to obtain, and the information that becomes computing machine to discern these information translation; Also include a supervisory control comuter that is positioned at outside the production scene, all lathes and corresponding information acquisition device thereof all link to each other with this supervisory control comuter by telecommunication network, this supervisory control comuter internal memory information of containing is seized instruction, is responsible for seizing on-the-spot real-time information from collector.All real-time information that supervisory control comuter is seized all are stored in the server database, user's terminal sees through Intranet by personal computer and links to each other with this server database, obtain the on-the-spot real-time information of its stored, every lathe all is set with particular network ID, identify its specific identity in total system, so that user's identification and its information corresponding.
By above message collection and supervisory system and method thereof, can between the administrative authority outside production scene and the production scene, transmit on-the-spot instant messages, producers can solve the production abnormal problem rapidly, guarantee the continuity of production, managerial personnel are not in the action and can monitor the production scene at any time yet simultaneously, grasp the produced on-site situation, for various decision-makings provide authentic communication.
[description of drawings]
Fig. 1 is the integrated stand composition of information acquisition of the present invention and supervisory system.
Fig. 2 is the data flowchart of information acquisition of the present invention and supervisory system.
Fig. 3 is the graphical user interface of information acquisition of the present invention and supervisory system.
Fig. 4 is the inner function module figure of information acquisition of the present invention and supervisory system.
Fig. 5 is the main operation workflow figure of information acquisition of the present invention and supervisory system.
Fig. 6 is the user right setting process figure of information acquisition of the present invention and supervisory system.
[embodiment explanation]
As shown in Figure 1, be the integrated stand composition of information acquisition of the present invention and supervisory system.Press machine 11 is distributed in the different productions place of whole factory, corresponding to every lathe one information acquisition device 12 is installed all.Press machine 11 is general with multiple different perceptron (not drawing among the figure), characterizes current relevant different information of producing respectively, as the safety inspection perceptron, indicates current production safety information.Information acquisition device 12 is connected to and obtains these perceptual signals on the lathe and to the computing machine identifiable information of converting.Supervisory control comuter 14 can place the arbitrary place outside the production place, and it mainly is responsible for seizing produced on-site information and it being stored into the server database 16 from information acquisition device 12.Supervisory control comuter 14 internal memories contain self-defined information of writing and seize instruction code, obtain wherein production information by these instruction codes being sent to information acquisition device 12.An output unit 15 in addition that links to each other with supervisory control comuter 14 can be a printer, and also a kind of terminal display device is used for printing or demonstrating the production abnormal information.All information relevant with production all store in the server database 16.In user's terminal, can be by general purpose personal computer 17 access relevant information from server database 16.In the whole production place, all information acquisition devices 12 link to each other with supervisory control comuter 14 by connecting 13, connecting 13 is a kind of telecommunication network, in the present embodiment, be a kind of LAN-485 network that is specially adapted for factory, because the environment of plant is bigger to the interference ratio of signal, this 485 networks promptly be specially at these characteristics of factory formulate a kind of to have an interference resistance strong, and the standard network of long transmission distance.And between supervisory control comuter 14 and output unit 15 and the server database 16, and be connected 18 between user's computing machine 17 and the server database 16, then be general Intranet.
As shown in Figure 2, be the data flowchart of information acquisition of the present invention and supervisory system.The information flow of this system is divided into two kinds, and a kind of is information acquisition and the canned data that comes from lathe, and another kind is that the basic document that comes from the user is set, the production deploying reaches the feedback to real-time production information.
Information acquisition and canned data from the lathe direction at first are described.The information that collector 12 obtains from lathe 11 comprises lathe situation 21, mould situation 22, counter information 23 and SPM (per minute impact number of times) 24.Wherein lathe situation 21 is current conditions of machine tool, comprises states such as not arranging, treat material, production, die trial, die repair.Row does not represent the current idle condition that is in of this lathe; Wait to expect to represent this lathe has been done deploying, but also do not begin to produce; Produce expression this lathe is current and produce; Die trial represents that this lathe trying mould at present out, informal production; Die repair represents that the mould on this lathe is in the repairing state, and operating personnel can select more mold exchange or wait for that this mould is repaired to finish to produce again.Operating personnel can determine whether that needs adjust current deploying according to this conditions of machine tool 21, and how deploying etc. of production in the future.Mould situation 22 comprises that current impact number of times and accumulative total impacts number of times and security information, and when unusual condition 26 appears in mould, then security information is shown as unusually, according to this information, operating personnel search abnormal cause rapidly, and deal with problems in real time, with the continuation that keeps producing as far as possible.Counter information 23 comprises produces man-hour, impact number of times, production quantity etc.SPM 24 impacts number of times for per minute, get through Time Calculation according to current impact number of times and institute, continuous variation along with current impact number of times, SPM 24 also constantly changes thereupon, for every kind of mould, all be set with standard SPM value, operating personnel judge and predict the serviceable life of mould according to current SPM 24 values and standard SPM value.Unusual condition 26 comprises that mould is unusual, lathe is unusual, and any abnormal occurrence in process of production all goes on record and stores in the server database 16.All information that supervisory control comuter 14 will be seized all store in the server database 16.
Next illustrates user's information feedback.The user sees through Intranet access server database 16, access relevant information according to demand by general purpose personal computer 17.The user can and be stored in that the historical record of unusual condition comes the current unusual condition reason 210 of analysis and judgement in the server database according to unusual condition 26, and this reason is stored in the server database 16, so that inquiry is analyzed reference as abnormal cause later on.
The setting of production deploying and basic document is described at last.Week deploying 27 is meant certain all production quantity according to production schedule deploying, comprises that year, deploying cycle, item number, the name of an article (referring to name of product), order number, worker make number and worker make attributes such as quantity.In the present embodiment, suppose that factory is order production, then decides the production deploying according to each order, an order may comprise the name of an article, corresponding multiple item number, a worker makes the production of the general corresponding a kind of product of number, and the worker makes quantity be this kind production quantity.Day deploying 28 is to the concrete deploying situation of the production of every day according to all deployings, comprise that deploying date, deploying beginning and ending time, item number, the name of an article, deploying quantity, line do not reach mold number etc., show the lathe of the product category of producing beginning and ending time, production the same day and quantity thereof, required employing and mould etc.Operating personnel can adjust the production deploying of every day according to the concrete condition of production.Week deploying 27 and day deploying 28 can also can import by the form that deploying is good automatically manually by the pen input.Basic document 29 comprises lathe basic document, mould basic document, item number basic document etc.The lathe basic document comprise line not, type, 485 network numberings etc., line be a kind of production line of product, may corresponding lathe, also possible corresponding a plurality of lathes.485 network numberings then characterize the numbering of this lathe in network, so that seize its corresponding informance.The mould basic document comprises mold number, warns information such as number, standard SPM value and SPM value bound with item number corresponding relation, standard jig frequency number, jig frequency.Wherein the corresponding relation of pattern number and item number is the relation of multi-to-multi.
As shown in Figure 3, be the graphical user interface of information acquisition of the present invention and supervisory system.Behind user's accessing system, that is seen is a miniature figure in scene, and each on-the-spot lathe represents with the form of a miniature icon, and the deploying position of all lathes is with on-the-spot consistent, and the user of being convenient to be familiar with the scene finds the lathe of corresponding management and control rapidly.The user promptly demonstrates the relevant information of current this lathe correspondence as long as mouse is moved on the lathe icon that will check in the blank space at interface.In conjunction with Fig. 4, it is the functional block diagram of information acquisition of the present invention and supervisory system, corresponding to the basic document on Fig. 3 functional block, check, module such as inquiry and form, wherein check the function of 42 image switchings of module, corresponding to each lathe on the picture, can show the different information relevant, comprise that order 421, worker make 422, item number 423, line are other 424, conditions of machine tool 425, mold number 426 and counter 427 etc. with this lathe.As click and browse order submodule 421, then demonstrate the sequence information of this lathe correspondence, click the item number information that 423 of item number submodules demonstrate this lathe correspondence of browsing, by that analogy, switch to the information that different submodules then shows this submodule correspondence.Enquiry module 43 comprises submodules such as mould situation 431, lathe situation 432, all conditions of machine tool 433 and production information 434.Wherein mould situation 431 and lathe situation 432 show the history information of mould and lathe; 433 current informations that show all lathes of all conditions of machine tool.At graphical interfaces, can only show certain lathe current information, want to understand all lathe information as the user, then can realize by clicking this submodule.434 information such as production quantity that show current all lathes of production information.Report output module 44 is used for producing and exporting the form of set form, comprise real-time production report 441, the unusual statistical report form 442 of mould, mould accumulative total jig frequency and unusual statistical form 443 and man-hour statistical form 444.Basic document module 41 is used for setting and safeguarding various basic documents 29 and user authority management etc.Comprise six submodules such as all deployings 411, day deploying 412, mould basic document 413, lathe basic document 414, item number basic document 415 and rights management 416.Wherein rights management 416 comprises that group sets and user authority management, and the concrete operations flow process is referring to Fig. 6 and explanation thereof.
As shown in Figure 5, be the main operation workflow figure of information acquisition of the present invention and supervisory system.At first, the user sets basic document 29 (step 52) according to personal authority then according to personal account number and password accessing system (step 51), and basic document deposits in the server database 16 after setting and finishing.Define in the supervisory control comuter 14 to have and seize instruction 25, seize instruction 25 by these information and seize on-the-spot real-time information (step 53) in real time, deposit in the server database 16 (step 512) corresponding to the information of all machine tool moulds in the basic document 29.The user inquires about on-the-spot real-time information (step 54) according to operational requirements, and with this information with certain form report output (step 513), judge whether that according to current production status in the Query Information needs are set up or adjustment production deploying (step 55) simultaneously, if desired, then judge whether manually to import (step 56), if manually input, by depositing (step 512) or report output (step 513) in the server database 16 in after the pen input deploying instruction.If not manual input, then select the prior deploying table (step 57) that has existed, directly this deploying table is imported (step 58) in the system, system can automatically perform this production deploying instruction.If show production abnormal information (step 59) in the information inquiring, the historical record (step 510) in the querying server database then about abnormal cause, analyze the reason (step 511) that this production unusual condition takes place, so that deal with in real time, continuing of guaranteeing to produce carries out.This production abnormal cause is deposited in the server database 16, so that as the reference with the post analysis abnormal cause.Report output if desired, then with this information with certain form report output (step 513).
As shown in Figure 6, be the user right setting process figure of information acquisition of the present invention and supervisory system.The present invention comes the leading subscriber authority in the mode of group's authority.The group's (step 61) that at first has different rights according to existing requirements set by the keeper, user's (comprise operating personnel, give birth to the pipe personnel and the person in charge etc.) applies for personal account number and password (step 62) according to demands of individuals to the keeper then, and the keeper selects the group of its account number correspondence according to user's situation.If the authority that the user needs belongs to the group's (step 63) that has set, then directly select corresponding group, an account number can be selected a plurality of groups, and its final authority is the totalling of this a plurality of groups authority.If the authority that the user needs does not have in the group that has set, then the keeper can apply for self-defined group and authority (step 64) thereof according to the user, deposits in the server database, selects its affiliated group's (step 65) for the user then.Adopt the management and group user right, group can be self-defined, and then user types and authority have extendability and dirigibility.
Claims (10)
1. an information acquisition and the supervisory system that can seize the production scene real-time information with real-time monitoring production scene automatically is characterized in that comprising:
At least one information collecting device that is used to gather production scene information, it is installed on the lathe of production scene, obtains the lathe perceptual signal automatically, and it is converted into the computing machine identifiable information;
One places the supervisory control comuter outside the production scene, and it can read on-the-spot real-time information from information collecting device automatically;
One stores the server database of the on-the-spot real-time information that the required basic document of this system of operation and this supervisory control comuter read;
One user can browse the interactive user interface of on-the-spot real-time information with the monitoring production scene.
2. information acquisition as claimed in claim 1 and supervisory system is characterized in that: wherein this lathe perceptual signal includes lathe information, die information and current production information corresponding to various on-the-spot real-time information.
3. information acquisition as claimed in claim 1 and supervisory system is characterized in that: wherein this lathe is a press machine.
4. information acquisition as claimed in claim 1 and supervisory system, it is characterized in that: wherein this basic document comprises lathe and mould basic document, its definition has this lathe normal operation standard state value and deviation range, but compares early warning lathe and mould safety case with the on-the-spot real-time information of obtaining in real time.
5. an information acquisition and the method for supervising that can seize the production scene real-time information with real-time monitoring production scene automatically is characterized in that comprising the steps:
(a) provide at least one information collecting device, be installed on the lathe of production scene to obtain this lathe perceptual signal and it is converted into the computing machine identifiable information;
(b) provide one to place the supervisory control comuter outside the production scene to link to each other, so that read on-the-spot real-time information with the information collecting device of production scene;
(c) provide a server database to link to each other, so that the on-the-spot real-time information that the storage supervisory control comuter reads with supervisory control comuter;
(d) provide an interactive supervisory system, be convenient to the user and consult on-the-spot real-time information with real-time monitoring production scene.
6. information acquisition as claimed in claim 5 and method for supervising is characterized in that also comprising that supervisory control comuter seizes on-the-spot real-time information is read in instruction from information collecting device step by information wherein.
7. information acquisition as claimed in claim 5 and method for supervising is characterized in that also comprising the step by the mould condition information early warning die life in the on-the-spot real-time information.
8. information acquisition as claimed in claim 5 and method for supervising is characterized in that also comprising the step of this production unusual condition of production unusual condition information real time processing in the on-the-spot real-time information of reading by described supervisory control comuter.
9. information acquisition as claimed in claim 5 and method for supervising is characterized in that: wherein step (d) also comprises the step with the on-the-spot real-time information of prescribed form report output.
10. information acquisition as claimed in claim 5 and method for supervising is characterized in that: wherein monitor the step that the punching press scene also comprises the production deploying list of setting up prescribed form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN01130165A CN1428733A (en) | 2001-12-27 | 2001-12-27 | Information collecting and monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN01130165A CN1428733A (en) | 2001-12-27 | 2001-12-27 | Information collecting and monitoring system |
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| CN1428733A true CN1428733A (en) | 2003-07-09 |
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| CN01130165A Pending CN1428733A (en) | 2001-12-27 | 2001-12-27 | Information collecting and monitoring system |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100359517C (en) * | 2003-07-24 | 2008-01-02 | 上海宝信软件股份有限公司 | Method for acquiring, storing and analyzing high-speed process data |
| CN100389422C (en) * | 2006-03-27 | 2008-05-21 | 深圳创维－Rgb电子有限公司 | Real-time monitoring management system for production information of TV |
| CN100573374C (en) * | 2006-09-22 | 2009-12-23 | 鸿富锦精密工业（深圳）有限公司 | Manufacturing monitoring system and method |
| CN101930288A (en) * | 2010-06-18 | 2010-12-29 | 杭州海康威视数字技术股份有限公司 | Control method, device and network keyboard of network monitoring system |
| CN101390102B (en) * | 2006-02-27 | 2012-04-25 | 微软公司 | Persistent public machine setting |
| CN103262049A (en) * | 2010-09-02 | 2013-08-21 | 阔达银行 | Method of gathering data of an event-ike nature from electronic forms |
| CN103310309A (en) * | 2013-06-25 | 2013-09-18 | 宁夏新航信息科技有限公司 | Automated equipment and instrument detection management system |
| CN103996092A (en) * | 2013-02-20 | 2014-08-20 | 青岛海尔机器人有限公司 | Die management method and die management system |
| CN104281104A (en) * | 2013-07-04 | 2015-01-14 | 徐绪计 | Abnormal working condition information processing system and method |
| CN104407570A (en) * | 2014-10-20 | 2015-03-11 | 中山明杰自动化科技有限公司 | Stamping die and vulnerable part informatization management system |
| CN105425743A (en) * | 2015-11-26 | 2016-03-23 | 北京卫星制造厂 | Internet-of-things-based collection and alarm system for real product state |
| CN105741023A (en) * | 2016-01-26 | 2016-07-06 | 秦皇岛首秦金属材料有限公司 | Informationized steel plate quality testing system |
| CN105867331A (en) * | 2016-04-26 | 2016-08-17 | 东莞市上合旺盈印刷有限公司 | Hand-punch data acquiring device |
| CN107590222A (en) * | 2017-09-04 | 2018-01-16 | 安徽网网络科技有限公司 | Electronic product produces flowing water condition monitoring system |
| CN109040194A (en) * | 2018-07-10 | 2018-12-18 | 青岛海尔智能家电科技有限公司 | System, method, apparatus and the computer storage medium of mold management |
| CN112785006A (en) * | 2019-10-22 | 2021-05-11 | 捷普电子(广州)有限公司 | Machine equipment state monitoring system and method, computer readable storage medium |
| CN114889078A (en) * | 2022-05-10 | 2022-08-12 | 苏州协同创新智能制造装备有限公司 | Mold operation monitoring method based on active identification |
-
2001
- 2001-12-27 CN CN01130165A patent/CN1428733A/en active Pending
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100359517C (en) * | 2003-07-24 | 2008-01-02 | 上海宝信软件股份有限公司 | Method for acquiring, storing and analyzing high-speed process data |
| CN101390102B (en) * | 2006-02-27 | 2012-04-25 | 微软公司 | Persistent public machine setting |
| CN100389422C (en) * | 2006-03-27 | 2008-05-21 | 深圳创维－Rgb电子有限公司 | Real-time monitoring management system for production information of TV |
| CN100573374C (en) * | 2006-09-22 | 2009-12-23 | 鸿富锦精密工业（深圳）有限公司 | Manufacturing monitoring system and method |
| CN101930288A (en) * | 2010-06-18 | 2010-12-29 | 杭州海康威视数字技术股份有限公司 | Control method, device and network keyboard of network monitoring system |
| CN101930288B (en) * | 2010-06-18 | 2012-07-18 | 杭州海康威视数字技术股份有限公司 | Control method, device and network keyboard of network monitoring system |
| CN103262049A (en) * | 2010-09-02 | 2013-08-21 | 阔达银行 | Method of gathering data of an event-ike nature from electronic forms |
| CN103262049B (en) * | 2010-09-02 | 2016-12-28 | 欧诺银行 | Acquisition method with the electronic spreadsheet data of event attribute |
| CN103996092A (en) * | 2013-02-20 | 2014-08-20 | 青岛海尔机器人有限公司 | Die management method and die management system |
| CN103996092B (en) * | 2013-02-20 | 2018-12-07 | 青岛海尔机器人有限公司 | Mold management method and management system |
| CN103310309A (en) * | 2013-06-25 | 2013-09-18 | 宁夏新航信息科技有限公司 | Automated equipment and instrument detection management system |
| CN104281104A (en) * | 2013-07-04 | 2015-01-14 | 徐绪计 | Abnormal working condition information processing system and method |
| CN104281104B (en) * | 2013-07-04 | 2018-03-09 | 徐绪计 | A kind of unusual service condition information processing system and method |
| CN104407570A (en) * | 2014-10-20 | 2015-03-11 | 中山明杰自动化科技有限公司 | Stamping die and vulnerable part informatization management system |
| CN105425743B (en) * | 2015-11-26 | 2018-04-27 | 北京卫星制造厂 | A kind of product material object state acquisition and alarm system based on Internet of Things |
| CN105425743A (en) * | 2015-11-26 | 2016-03-23 | 北京卫星制造厂 | Internet-of-things-based collection and alarm system for real product state |
| CN105741023A (en) * | 2016-01-26 | 2016-07-06 | 秦皇岛首秦金属材料有限公司 | Informationized steel plate quality testing system |
| CN105867331A (en) * | 2016-04-26 | 2016-08-17 | 东莞市上合旺盈印刷有限公司 | Hand-punch data acquiring device |
| CN107590222A (en) * | 2017-09-04 | 2018-01-16 | 安徽网网络科技有限公司 | Electronic product produces flowing water condition monitoring system |
| CN107590222B (en) * | 2017-09-04 | 2020-07-28 | 安徽一网网络科技有限公司 | System for monitoring production running water condition of electronic product |
| CN109040194A (en) * | 2018-07-10 | 2018-12-18 | 青岛海尔智能家电科技有限公司 | System, method, apparatus and the computer storage medium of mold management |
| CN112785006A (en) * | 2019-10-22 | 2021-05-11 | 捷普电子(广州)有限公司 | Machine equipment state monitoring system and method, computer readable storage medium |
| CN114889078A (en) * | 2022-05-10 | 2022-08-12 | 苏州协同创新智能制造装备有限公司 | Mold operation monitoring method based on active identification |
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